Impact-resistant battery replacement locking device for heavy battery replacement battery frame
By designing a multi-link structure in the battery swap system, the impact of the lock tongue is transmitted to the connecting rod to avoid direct impact from the push rod, which solves the durability problem of the locking device when it withstands the impact of the heavy-duty battery frame and improves the stability of the system Sex and reliability.
Patent Information
- Application Number
- CN202421163632.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the existing battery swap system, the locking device is prone to deform or damage when it is subjected to vertical impact of the heavy-duty battery frame, affecting the durability and reliability of the system.
An impact-resistant battery-swap locking device including a base, actuator, push rod and lock tongue is designed to transmit the impact of the lock tongue to the first link and the second link through a multi-link structure to avoid push rods. Directly withstand the impact, thereby stabilizing the actuator.
When the vehicle is bumping, the impact of the lock tongue is transmitted only through the connecting rod, protecting the actuator and improving the durability and reliability of the locking device.
Smart Images

Figure CN222291477U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery replacement frame locking, and specifically relates to an impact-resistant battery replacement locking device for a heavy-duty battery replacement frame. Background Art
[0002] The battery swap vehicle is provided with a battery box for energy storage and a bottom bracket device for fixing the battery box. The bottom bracket device is provided with a locking device for locking the battery box, wherein when the locking device is in the locking position, the battery box and the bottom bracket device are locked to keep the installation positions of both fixed. In the existing battery swap system, a positioning device is usually provided in the bottom bracket to limit the structure corresponding to the battery swap battery frame, so as to achieve the horizontal limit of the battery swap battery frame, and then the battery frame and the bottom bracket are limited in the vertical direction by the battery swap locking device to achieve overall locking.
[0003] For example, in the prior art CN116130870A, the telescopic or rotating lock tongue of the locking mechanism realizes the upper and lower limit of the battery frame and the bottom bracket. Since the battery frame itself is very heavy, according to different battery power configurations, especially for the battery replacement system in the mining scene, its weight can be up to 15 tons. Therefore, the upper limit in the vertical direction is subject to a large impact. When the vehicle is subjected to bumps and other impacts during operation, the locking device directly bears the impact, which can easily cause the actuator to deform or even be damaged, affecting the durability and reliability of the system. Therefore, the utility model provides a durable and impact-resistant battery replacement locking device. Utility Model Content
[0004] In view of this, the purpose of the utility model is to provide a heavy-duty battery-swap battery frame impact-resistant battery-swap locking device, which is used to solve the problem of poor durability of the actuator of the locking device in the prior art.
[0005] In order to achieve the above object, the utility model provides the following technical solutions:
[0006] The utility model provides a heavy-duty battery-swap battery frame anti-impact battery-swap locking device, including a base, on which an actuator for outputting linear motion is rotatably mounted, a push rod is fixedly connected to the output end of the actuator, the push rod is rotatably connected to the third end of a lock tongue away from the actuator end, the second end of the lock tongue is rotatably mounted on the base, the first end of the lock tongue is arranged above the battery-swap battery frame, and moving the push rod to drive the lock tongue to rotate around the second end of the lock tongue can make the first end of the lock tongue move away from or close to the battery-swap battery frame to unlock or lock the battery-swap battery frame.
[0007] Furthermore, the battery exchange battery frame includes a battery exchange bottom support frame side beam and a battery exchange battery frame bottom side beam arranged above the battery exchange bottom support frame side beam, and the first end of the locking tongue is arranged above the battery exchange battery frame bottom side beam.
[0008] Furthermore, the push rod is rotationally connected to the third end of the lock tongue through a transmission assembly, and the transmission assembly includes a first connecting rod, a first end of the first connecting rod is rotationally connected to the push rod, and a second end of the first connecting rod is rotationally connected to the third end of the lock tongue.
[0009] Furthermore, the transmission assembly also includes a second connecting rod, a first end of the second connecting rod is rotatably connected to the push rod, and a second end of the second connecting rod is rotatably mounted on the base.
[0010] Furthermore, a connecting shaft is installed at the end of the push rod away from the actuator, and the first end of the first connecting rod and the first end of the second connecting rod are both rotatably installed on the connecting shaft.
[0011] Furthermore, a first mounting ear is provided on the side of the base away from the battery replacement frame, and the actuator is rotatably mounted on the first mounting ear. A second mounting ear is provided on the side of the base close to the battery replacement frame, and the second end of the lock tongue is rotatably mounted on the second mounting ear.
[0012] Furthermore, a gap is provided between the first end of the locking tongue and the top end of the bottom side beam of the battery replacement frame, and the gap is filled with a buffer pad.
[0013] The beneficial effects of the utility model are:
[0014] When the vehicle is subjected to impacts such as bumps during operation, the multi-link structure composed of the lock tongue, the first link, the second link and the push rod is located at a dead point, and the impact of the lock tongue is only transmitted through the first link and the second link, and the actuator push rod will not receive the impact, thereby ensuring the stability of the actuator and improving the durability and reliability of the locking device.
[0015] Other advantages, objectives and features of the utility model will be described in the following description and will be apparent to those skilled in the art to some extent, or those skilled in the art can be taught from the practice of the utility model. The objectives and other advantages of the utility model can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to make the purpose, technical solution and beneficial effects of the utility model clearer, the utility model is described with the following drawings:
[0017] Figure 1 This is a schematic diagram of the locking state structure of the locking device of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the locking device of the utility model in the unlocked state;
[0019] Figure 3 It is a side view of the locking state of the locking device of the utility model;
[0020] Figure 4 It is a side view of the locking device of the utility model in the unlocked state.
[0021] The markings in the accompanying drawings are as follows: base 1, first mounting ear 101, second mounting ear 102, actuator 2, push rod 3, first connecting rod 4, second connecting rod 5, battery replacement battery frame 6, battery replacement bottom support frame side beam 601, battery replacement battery frame bottom side beam 602, and lock tongue 7. DETAILED DESCRIPTION
[0022] like Figures 1 to 4 As shown, the utility model provides a heavy-duty battery-swap battery frame impact-resistant battery-swap locking device, including: a base 1 and an actuator 2 rotatably mounted on the base 1, a push rod 3 is installed at the output end of the actuator 2, the actuator 2 is used to output linear motion to make the push rod 3 move linearly, the push rod 3 is rotatably connected to the third end of the lock tongue 7 away from the end of the actuator 3, the second end of the lock tongue 7 is rotatably mounted on the base 1, the first end of the lock tongue 7 is arranged above the battery-swap battery frame 6, moving the push rod 3 to drive the lock tongue 7 to rotate around the second end of the lock tongue 7 can make the first end of the lock tongue 7 move away from or close to the battery-swap battery frame 6 to unlock or lock the battery-swap battery frame 6.
[0023] In the present solution, the battery-swap battery frame 6 includes a battery-swap bottom support frame side beam 601 and a battery-swap battery frame bottom side beam 602 arranged above the battery-swap bottom support frame side beam 601. The first end of the lock tongue 7 is arranged above the battery-swap battery frame bottom side beam 602. The second end of the lock tongue 7 is rotatably mounted on the base 1. When the actuator 2 drives the push rod 3 to move closer to the actuator 2, the push rod 3 drives the lock tongue 7 to rotate around the second end of the lock tongue 7 to move away from the battery-swap battery frame bottom side beam 602, thereby realizing the unlocking of the battery-swap battery frame 6; when the actuator 2 When the push rod 3 is driven to move away from the actuator 2, the push rod 3 drives the lock tongue 7 to rotate around the second end of the lock tongue 7 to approach the bottom side beam 602 of the battery replacement battery frame, thereby locking the battery replacement battery frame 6; when the vehicle is subjected to impacts such as bumps during operation, the multi-link structure composed of the lock tongue, the first link, the second link, and the push rod is located at the dead point position, and the impact of the lock tongue is only transmitted through the first link and the second link, and the actuator push rod will not be impacted, thereby ensuring the stability of the actuator and improving the durability and reliability of the locking device.
[0024] In one embodiment of the utility model, the push rod 3 is rotationally connected to the third end of the lock tongue 7 through a transmission assembly, and the transmission assembly includes a first connecting rod 4, a first end of the first connecting rod 4 is rotationally connected to the push rod 3, and a second end of the first connecting rod 4 is rotationally connected to the third end of the lock tongue 7. The moving push rod 3 can drive the lock tongue 7 to rotate around the second end of the lock tongue 7 through the first connecting rod 4, thereby adjusting the installation position of the actuator 2. By setting the first connecting rod 4, the actuator 2 can be installed in the most stable position of the structure, thereby ensuring the stability of the actuator 2 when outputting linear power.
[0025] In one embodiment of the utility model, the transmission assembly also includes a second connecting rod 5, a first end of the second connecting rod 5 is rotatably connected to the push rod 3, and a second end of the second connecting rod 5 is rotatably mounted on the base 1. When the push rod 3 is moved, the first connecting rod 4 and the second connecting rod 5 can be rotated. By setting the second connecting rod 5, a supporting function for the push rod 3 is played, and the stability of the support for the push rod 3 is enhanced; and through the joint action of the first connecting rod 4 and the second connecting rod 5, a limiting function is played when the push rod 3 moves, thereby ensuring the stability of the movement of the push rod 3.
[0026] In one embodiment of the utility model, a connecting shaft is installed at the end of the push rod 3 away from the actuator 3, and the first end of the first connecting rod 4 and the first end of the second connecting rod 5 are both rotatably mounted on the connecting shaft to ensure the compactness and stability of the structure.
[0027] In one embodiment of the utility model, a first mounting ear 101 is provided on the side of the base 1 away from the battery replacement frame 6, and the actuator 3 is rotatably mounted on the first mounting ear 101. A second mounting ear 102 is provided on the side of the base 1 close to the battery replacement frame 6, and the second end of the lock tongue 7 is rotatably mounted on the second mounting ear 102.
[0028] In one embodiment of the utility model, a gap is provided between the first end of the lock tongue 7 and the top end of the bottom side beam 602 of the battery replacement battery frame, and the gap is filled with a buffer pad to enhance the buffering effect of the lock tongue 7 when the battery replacement battery is impacted.
[0029] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.
Claims
1. A heavy-duty battery replacement battery frame anti-impact battery replacement locking device, including a base, characterized in that: An actuator for outputting linear motion is rotatably mounted on the base, a push rod is fixedly connected to the output end of the actuator, the push rod is rotatably connected to the third end of the lock tongue away from the actuator end, the second end of the lock tongue is rotatably mounted on the base, the first end of the lock tongue is arranged above the battery exchange battery frame, and moving the push rod to drive the lock tongue to rotate around the second end of the lock tongue can make the first end of the lock tongue move away from or close to the battery exchange battery frame to unlock or lock the battery exchange battery frame.
2. The heavy-duty battery replacement frame anti-impact battery replacement locking device according to claim 1 is characterized in that: The battery exchange battery frame includes a battery exchange bottom support frame side beam and a battery exchange battery frame bottom side beam arranged above the battery exchange bottom support frame side beam, and the first end of the locking tongue is arranged above the battery exchange battery frame bottom side beam.
3. The heavy-duty battery replacement frame anti-impact battery replacement locking device according to claim 2 is characterized in that: The push rod is rotatably connected to the third end of the lock tongue through a transmission assembly, and the transmission assembly includes a first connecting rod, a first end of the first connecting rod is rotatably connected to the push rod, and a second end of the first connecting rod is rotatably connected to the third end of the lock tongue.
4. The heavy-duty battery replacement battery frame anti-impact battery replacement locking device according to claim 3 is characterized in that: The transmission assembly also includes a second connecting rod, a first end of the second connecting rod is rotatably connected to the push rod, and a second end of the second connecting rod is rotatably mounted on the base.
5. The heavy-duty battery replacement battery frame anti-impact battery replacement locking device according to claim 4 is characterized in that: The push rod is installed with a connecting shaft at the end away from the actuator, and the first end of the first connecting rod and the first end of the second connecting rod are both rotatably installed on the connecting shaft.
6. The heavy-duty battery replacement battery frame anti-impact battery replacement locking device according to claim 5 is characterized in that: The base is provided with a first mounting ear on the side away from the battery replacement frame, and the actuator is rotatably mounted on the first mounting ear. The base is provided with a second mounting ear on the side close to the battery replacement frame, and the second end of the lock tongue is rotatably mounted on the second mounting ear.
7. The heavy-duty battery replacement battery frame anti-impact battery replacement locking device according to claim 6 is characterized in that: A gap is provided between the first end of the locking tongue and the top end of the bottom side beam of the battery replacement frame, and the gap is filled with a buffer pad.
