Automobile radiator integrated with silencing cavity

By integrating the silence cavity and sound absorption hole in the car radiator, combining atomized nozzles and wavy heat dissipation belts, the noise problem of the cooling fan is solved, efficient heat dissipation and noise reduction are achieved, and vehicle comfort and overall design compactness are improved.

CN222291490UActive Publication Date: 2025-01-03SUZHOU FENGRUIDE ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421210786.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-03
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

In the high-load working state, due to the noise problems caused by the high speed of the cooling fan, the existing technology is difficult to effectively reduce noise while maintaining efficient heat dissipation effect.

Method used

A car radiator with integrated silence cavity is designed. By setting a silence cavity around the fan and setting a cavity and sound absorption hole in the silence cavity, it absorbs and reduces the noise during the operation of the radiator fan, combining atomized spray heads and waves. shaped heat dissipation belt to enhance heat dissipation efficiency and noise reduction effect.

Benefits of technology

It significantly reduces the noise during operation of the cooling fan, maintains efficient cooling performance, improves the comfort of the vehicle, and is implemented in a compact structure through integrated sound silence function, avoiding additional space occupation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile radiators, in particular to an automobile radiator integrated with a silencing cavity, which is effective in noise reduction and compact in structure. Comprising a radiator and a cooling fan, and the cooling fan is arranged on the radiator; the cooling fan comprises a driving motor mounting plate, a driving motor is arranged on the driving motor mounting plate, a fan is arranged at the output end of the driving motor, a plurality of connecting plates are arranged on the periphery of the driving motor mounting plate, a first fixing plate is arranged on the connecting plates, a silencing cavity is formed in the first fixing plate, and a first cavity is formed in the silencing cavity. A plurality of sound absorption holes are formed in the silencing cavity and communicate with the first cavity.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile radiators, in particular to an automobile radiator with an integrated silencing cavity. Background Art

[0002] The car radiator is a key component in the cooling system of the car's water-cooled engine. It is responsible for maintaining the engine within a suitable operating temperature range to ensure engine efficiency and extend its service life. The basic structure of the radiator includes the water inlet chamber, the water outlet chamber and the radiator core. The radiator core is the most core part, usually composed of many small pipes and fins. In terms of working principle, the radiator operates through circulating coolant (usually a mixture of water and antifreeze). The hot coolant flows out of the engine, enters the water inlet chamber of the radiator, and flows through the densely arranged pipes in the radiator core. When the coolant flows inside the pipe, the cold air outside the radiator flows and flows through the gaps between the fins. This process realizes heat exchange: the coolant releases heat to the air, and the air is heated. After the heat is dissipated, the coolant becomes colder and returns to the engine through the water outlet chamber. The cycle repeats, continuously taking away the excess heat generated by the engine.

[0003] In order to speed up the heat dissipation effect, a cooling fan will be added to the radiator. However, the higher the operating speed of the cooling fan, the greater the wind noise generated. Especially under high-load working conditions, in order to meet more efficient heat dissipation needs, the fan has to run at a higher speed, which directly aggravates the noise problem. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an automobile radiator with an integrated silencer cavity which has effective noise reduction and a compact structure.

[0005] The utility model discloses an automobile radiator with an integrated silencer cavity, comprising a radiator and a cooling fan, wherein the cooling fan is arranged on the radiator; the cooling fan comprises a drive motor mounting plate, a drive motor is arranged on the drive motor mounting plate, a fan is arranged at the output end of the drive motor, a plurality of connecting plates are arranged at the periphery of the drive motor mounting plate, a fixing plate 1 is arranged on the connecting plate, a silencer cavity is arranged on the fixing plate 1, a cavity 1 is arranged inside the silencer cavity, a plurality of sound absorbing holes are arranged on the silencer cavity, and the sound absorbing holes are connected with the cavity 1.

[0006] Furthermore, the radiator includes an upper water chamber and a lower water chamber, a plurality of heat dissipation pipes are arranged between the upper water chamber and the lower water chamber, and the upper water chamber, the lower water chamber and the heat dissipation pipes are communicated with each other.

[0007] Furthermore, the upper water chamber is provided with a hot water injection port connected thereto, and the lower water chamber is provided with a cold water outlet connected thereto.

[0008] Furthermore, a coolant discharge outlet communicated with the lower water chamber is provided at the bottom thereof, and a sealing cover is provided on the coolant discharge outlet.

[0009] Furthermore, a water pump is provided on the upper water chamber, and water pipes and water outlets communicating with the upper water chamber are provided at both ends of the water pump.

[0010] Furthermore, a heat dissipation belt is arranged between each of the heat dissipation tubes, and the heat dissipation belt has a wavy structure.

[0011] Furthermore, a water tank is provided on the silencing cavity, a cavity 2 is provided inside the water tank, a plurality of atomizing nozzles are provided inside the water tank, and a water inlet pipe connected with the cavity 2 is provided outside the water tank.

[0012] Furthermore, a water outlet is provided on the water pump of the radiator, and the water inlet pipe is connected to the water outlet.

[0013] Furthermore, a second fixing plate is provided on the outside of the water tank, and cooling fan mounting plates are symmetrically provided on both sides of the second fixing plate, and the cooling fan is fixed on the radiator through the cooling fan mounting plates.

[0014] Furthermore, a plurality of support columns are arranged between the first fixing plate and the second fixing plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] By setting a silencer cavity around the fan and setting a cavity and a sound-absorbing hole in the silencer cavity, the noise generated by the operation of the cooling fan can be significantly absorbed and reduced without sacrificing the heat dissipation efficiency, thereby ensuring the efficient operation of the radiator; the design of the sound-absorbing hole causes the sound waves to reflect and interfere after entering the cavity, thereby reducing the sound energy, achieving the effect of reducing noise and improving the comfort of the vehicle; by directly integrating the silencer function into the radiator structure, there is no need to occupy a large amount of additional space, maintaining a compact layout, which is beneficial to the overall design and space utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model will be further described below in conjunction with the accompanying drawings.

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the radiator of the utility model;

[0020] Figure 3It is a structural schematic diagram of the heat dissipation fan of the utility model;

[0021] Figure 4 It is a schematic diagram of the back structure of the heat dissipation fan of the utility model;

[0022] Figure 5 It is a cross-sectional structural schematic diagram of the heat dissipation fan of the utility model;

[0023] Markings in the attached figure: 1. Radiator; 2. Cooling fan; 4. Upper water chamber; 5. Lower water chamber; 6. Hot water inlet; 7. Coolant outlet; 8. Cold water outlet; 9. Heat dissipation pipe; 10. Heat dissipation belt; 11. Water pump; 12. Water outlet; 13. Drive motor mounting plate; 14. Connecting plate; 15. Fixed plate one; 16. Silence chamber; 17. Sound-absorbing hole; 18. Fan; 20. Fixed plate two; 21. Cooling fan mounting plate; 22. Water sink; 23. Atomizing nozzle; 24. Water inlet pipe; 25. Cavity one; 26. Cavity two; 27. Support column. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] like Figures 1 to 5 As shown, the utility model is a car radiator with an integrated silencer cavity, comprising a radiator 1 and a cooling fan 2, wherein the cooling fan 2 is arranged on the radiator 1; the cooling fan 2 comprises a driving motor mounting plate 13, wherein the driving motor is arranged on the driving motor mounting plate 13, wherein a fan 18 is arranged at the output end of the driving motor, wherein a plurality of connecting plates 14 are arranged on the outer periphery of the driving motor mounting plate 13, wherein a fixing plate 15 is arranged on the connecting plate 14, wherein a silencer cavity 16 is arranged on the fixing plate 15, wherein a cavity 25 is arranged inside the silencer cavity 16, wherein a plurality of sound absorbing holes 17 are arranged on the silencer cavity 16, wherein the sound absorbing holes 17 are communicated with the cavity 25;

[0026] By arranging a silencer cavity 16 around the fan 18, and arranging a cavity 25 and a sound-absorbing hole 17 in the silencer cavity, the noise generated by the operation of the cooling fan 2 can be significantly absorbed and reduced without sacrificing the heat dissipation efficiency, thereby ensuring the efficient operation of the radiator; the design of the sound-absorbing hole 17 causes the sound waves to reflect and interfere after entering the cavity, thereby reducing the sound energy, achieving the effect of reducing noise, and improving the comfort of the vehicle; by directly integrating the silencer function into the radiator structure, there is no need to occupy a large amount of additional space, maintaining a compact layout, which is beneficial to the overall design and space utilization.

[0027] The radiator 1 includes an upper water chamber 4 and a lower water chamber 5, a plurality of heat dissipation pipes 9 are arranged between the upper water chamber 4 and the lower water chamber 5, and the upper water chamber 4, the lower water chamber 5 and the heat dissipation pipes 9 are connected; a heat exchange network is formed by the upper water chamber 4 and the lower water chamber 5 and the plurality of heat dissipation pipes 9 therebetween, the surface area of ​​the coolant in contact with the outside air is increased, the heat exchange efficiency is improved, the coolant can quickly dissipate the heat carried from the engine, and the engine is kept within a suitable operating temperature range, which helps to improve fuel economy and engine performance; the connection design between the upper water chamber 4, the lower water chamber 5 and the heat dissipation pipes 9 ensures the continuity and stability of the coolant circulation, reduces the water flow resistance, and ensures the normal operation of the device even under high temperature and high pressure conditions , enhancing durability and reliability; the structure is clear and the layout of the upper water chamber 4, the lower water chamber 5 and the heat pipe 9 can easily locate the problem area during system inspection, cleaning or maintenance, which is convenient for cleaning accumulated impurities or replacing damaged parts, reducing maintenance difficulty and cost; the number and diameter of the heat pipe 9 and the volume of the upper water chamber 4 and the lower water chamber 5 can be adjusted according to the needs of different models and engines to achieve the best heat dissipation match, showing good adaptability and customizability; the design of the upper water chamber 4 and the lower water chamber 5 helps to achieve a balanced distribution of the coolant temperature during the heat dissipation process, avoid local overheating, ensure uniform cooling of the entire engine, and further extend the service life of the engine and its peripheral components.

[0028] As a preferred embodiment of the above embodiment, a hot water injection port 6 connected to the upper water chamber 4 is provided, and a cold water outlet 8 connected to the lower water chamber 5 is provided; by arranging the hot water injection port 6 on the upper water chamber 4, it can be ensured that the hot coolant directly enters the upper part after coming out of the engine, and utilizes the natural convection principle of heat rising and cold falling to promote the natural circulation of the coolant in the heat pipe 9, which helps to quickly and effectively bring heat to the top of the radiator and accelerate the heat dissipation process; the cold water outlet 8 is located at the bottom of the lower water chamber 5. After the coolant completes the heat exchange, the colder liquid gathers in the lower part and is discharged therefrom, returning to the engine for the next cycle, which helps to maintain a good circulation of the coolant in the cooling system and ensure that the coolant is always in an efficient heat exchange state, thereby improving the overall heat dissipation efficiency; the clearly distinguished design of the hot water injection port 6 and the cold water outlet 8 makes the operation more intuitive and simple during daily inspection, reduces the risk of misoperation, and can easily identify and perform corresponding maintenance tasks, thereby improving maintenance efficiency.

[0029] As a preferred embodiment of the above embodiment, a coolant drain port 7 connected to the lower water chamber 5 is provided at the bottom thereof, and a sealing cover is provided on the coolant drain port 7; by arranging the coolant drain port 7 at the bottom of the lower water chamber, when replacing or discharging the coolant, the old liquid and sediment in the radiator 1 can be drained to the maximum extent, thereby reducing the potential damage of impurities to the engine cooling system and extending the life of the system; the design with the sealing cover enables the coolant drain port 7 to remain closed during non-maintenance periods, effectively preventing the entry of dust, moisture or other contaminants, and at the same time can be opened conveniently and quickly when needed, thereby improving the convenience of maintenance and the sealing of the system.

[0030] As a preferred embodiment of the above embodiment, a water pump 11 is provided on the upper water chamber 4, and water pipes and water outlets 12 connected to the upper water chamber 4 are provided at both ends of the water pump 11; the water pump 11 provides power to force the coolant to circulate in the heat dissipation system, which significantly improves the speed and efficiency of the coolant flow compared to the natural circulation, ensuring that the engine can be cooled in a timely and effective manner under various working conditions.

[0031] As a preferred embodiment of the above embodiment, a heat dissipation belt 10 is arranged between each heat dissipation tube 9, and the heat dissipation belt 10 has a wavy structure; the heat dissipation belt 10 with a wavy structure increases the total surface area of ​​the radiator, and the air has more opportunities to contact the coolant when passing through the radiator, thereby more effectively transferring heat, improving the heat dissipation efficiency, and helping to reduce the temperature of the coolant more quickly, keeping the engine in a suitable working state; the wavy design can guide the airflow to form more effective turbulence, compared with a flat surface, the turbulence can penetrate deeper into the gaps between the heat dissipation tubes 9 and promote the heat exchange process; the wavy structure can provide additional mechanical strength, making the radiator as a whole more sturdy and durable, resisting vibration and external force impact during driving, and extending the service life.

[0032] As a preferred embodiment of the above embodiment, a water tank 22 is provided on the silencer cavity 16, a cavity 26 is provided inside the water tank 22, a plurality of atomizing nozzles 23 are provided inside the water tank 22, and a water inlet pipe 24 connected with the cavity 26 is provided outside the water tank 22; the water in the water tank 22 is atomized by the atomizing nozzle 23 and then sprayed to the vicinity of the fan 18, and the fan 18 blows the water mist onto the heat dissipation pipe 9, which can absorb the heat of the heat dissipation pipe 9 and further enhance the heat dissipation effect; the water mist generated by atomization can absorb part of the high-frequency noise, and when the air flows through the moist heat sink, the evaporation of water will consume sound energy, further reducing the noise level.

[0033] As a preferred embodiment of the above, the water inlet pipe 24 is connected to the water outlet 12; through direct connection, the need for additional pipes is reduced, making the system structure more compact, which is conducive to saving space, while simplifying installation and layout, and reducing assembly complexity and cost.

[0034] As a preferred embodiment of the above embodiment, a fixing plate 20 is provided on the outer side of the water tank 22, and cooling fan mounting plates 21 are symmetrically provided on both sides of the fixing plate 20, and the cooling fan 2 is fixed to the radiator 1 through the cooling fan mounting plates 21; the design of the fixing plate 20 and the cooling fan mounting plates 21 provides a stable support frame for the cooling fan 2, enhances the stability at high-speed rotation, reduces vibration, thereby reducing noise and extending the service life of the cooling fan 2 and the entire device; the cooling fan mounting plates 21 make the installation and disassembly of the cooling fan 2 simple and quick, simplify the maintenance process, reduce the possibility of installation errors, and improve work efficiency.

[0035] As a preferred embodiment of the above embodiment, a plurality of support columns 27 are arranged between the fixing plate 15 and the fixing plate 2 20; the support columns 27 are used as a fixed connection between the fixing plate 15 and the fixing plate 2 20, thereby significantly enhancing the structural strength and stability of the cooling fan 2, especially when the vehicle encounters bumps or vibrations during driving, thereby effectively preventing loosening or displacement between the cooling system components, and protecting the radiator and the fan from damage.

[0036] The utility model discloses an automobile radiator with an integrated silencer cavity. When the radiator is working, the coolant first enters the upper water chamber 4 through the hot water injection port 6, and then is sent to the heat pipe 9 through the upper water chamber 4; at the same time, the cooling fan 2 is started, the driving motor rotates to drive the fan 18 blades to rotate, and an airflow is generated. The airflow passes through the gaps between the heat sinks, contacts the heat pipe 9 and the heat dissipation belt 10, takes away the heat released by the coolant, and cools the coolant. The cooled coolant flows into the lower water chamber 5; the wave-shaped structure of the heat dissipation belt 10 increases the heat dissipation area, which helps to improve the heat dissipation efficiency; when the cooling fan 2 is running, the noise generated by it is partially absorbed by the sound absorption holes 17. The sound-absorbing hole is connected to the cavity 25 in the silencer cavity 16, which is designed to reduce sound wave reflection, thereby reducing fan noise; when the weather is hot, start the water pump 11, use the water inlet pipe 24 to transport the coolant to the water tank 22, and spray fine water mist onto the surface of the heat dissipation pipe 9 through the atomizing nozzle 23, and further absorb heat and reduce the ambient temperature through the evaporation process. At the same time, the evaporation of water mist also helps to absorb sound and assist in noise reduction; the coolant becomes cold after heat dissipation, is collected through the lower water chamber 5, and finally returns to the engine through the cold water outlet 8, forming a closed cooling cycle to continuously adjust the operating temperature of the engine.

[0037] The utility model provides an automobile radiator with an integrated silencer cavity, and its installation method, connection method or setting method are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented.

[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. An automobile radiator with an integrated silencing cavity, characterized in that: The invention comprises a radiator (1) and a cooling fan (2), wherein the cooling fan (2) is arranged on the radiator (1); the cooling fan (2) comprises a drive motor mounting plate (13), a drive motor is arranged on the drive motor mounting plate (13), a fan (18) is arranged at the output end of the drive motor, a plurality of connecting plates (14) are arranged on the periphery of the drive motor mounting plate (13), a fixing plate (15) is arranged on the connecting plate (14), a silencer cavity (16) is arranged on the fixing plate (15), a cavity (25) is arranged inside the silencer cavity (16), a plurality of sound absorbing holes (17) are arranged on the sound absorbing hole (17), and the sound absorbing hole (17) is connected with the cavity (25).

2. The automobile radiator with integrated silencing cavity as claimed in claim 1, characterized in that: The radiator (1) comprises an upper water chamber (4) and a lower water chamber (5), a plurality of heat dissipation pipes (9) are arranged between the upper water chamber (4) and the lower water chamber (5), and the upper water chamber (4), the lower water chamber (5) and the heat dissipation pipes (9) are in communication with each other.

3. The automobile radiator with integrated silencing cavity as claimed in claim 2, characterized in that: The upper water chamber (4) is provided with a hot water injection port (6) communicating therewith, and the lower water chamber (5) is provided with a cold water outlet (8) communicating therewith.

4. The automobile radiator with integrated silencing cavity as claimed in claim 2, characterized in that: The bottom of the lower water chamber (5) is provided with a coolant discharge port (7) which is in communication therewith, and a sealing cover is provided on the coolant discharge port (7).

5. The automobile radiator with integrated silencing cavity as claimed in claim 2, characterized in that: A water pump (11) is provided on the upper water chamber (4), and water pipes and water outlets (12) communicating with the upper water chamber (4) are provided at both ends of the water pump (11).

6. The automobile radiator with integrated silencing cavity as claimed in claim 2, characterized in that: A heat dissipation belt (10) is arranged between each of the heat dissipation tubes (9), and the heat dissipation belt (10) has a wavy structure.

7. The automobile radiator with integrated silencing cavity as claimed in claim 1, characterized in that: The muffler cavity (16) is provided with a water tank (22), a second cavity (26) is provided inside the water tank (22), a plurality of atomizing nozzles (23) are provided inside the water tank (22), and a water inlet pipe (24) connected to the second cavity (26) is provided outside the water tank (22).

8. The automobile radiator with integrated silencing cavity as claimed in claim 7, characterized in that: The water inlet pipe (24) is in communication with the water outlet (12).

9. The automobile radiator with integrated silencing cavity as claimed in claim 7, characterized in that: A second fixing plate (20) is arranged outside the water tank (22), and cooling fan mounting plates (21) are symmetrically arranged on both sides of the second fixing plate (20), and the cooling fan (2) is fixed on the radiator (1) via the cooling fan mounting plates (21).

10. The automobile radiator with integrated silencing cavity as claimed in claim 7, characterized in that: A plurality of support columns (27) are arranged between the first fixing plate (15) and the second fixing plate (20).