Automatic small bottle filling machine
By introducing a motor-driven turntable and hydraulic rod system into the vial automatic filling machine, the automatic rotation and launch of the container is solved, and the problem of inconvenience of automatic filling and unloading of the filling machine in the prior art is solved, and the convenience of use is improved and stability.
Patent Information
- Application Number
- CN202421178109.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automatic filling machines of small vials are not convenient for automatic filling and unloading operations in actual applications, which affects the efficiency and convenience of use.
An automatic filling machine for small vials including base, motor, turntable, card plate, valve, flowmeter and hydraulic rod is designed. By controlling the motor and hydraulic rod, the automatic rotation, rolling and positioning of the container is improved, the filling machine is improved. Easy to use and stability.
The automatic filling and unloading operation of the filling machine is realized, which improves the convenience and stability of use, and enhances the operating efficiency of the machine.
Smart Images

Figure CN222293585U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling machines, in particular to an automatic filling machine for small bottles. Background Art
[0002] Filling machine is one of many packaging equipment, and it is also the most commonly used and popular type of packaging equipment. According to the operation process, it can be divided into fully automatic filling machine and semi-automatic filling machine. According to the nature of the filled product, it can be divided into sauce filling machine, granule filling machine, powder filling machine, liquid filling machine. The existing patent, patent announcement number CN208700551U, a small bottle automatic filling machine, including a conveyor belt, a workbench, a gantry, a screw slide, a lifting mechanism, a filling mechanism and a template. The filling area is equipped with a positioning device, which has the advantages of accurate filling and fast filling speed; the method of using the equipment to achieve drip-free filling, During filling, a three-stage stroke is adopted. The first stage is driven by the movable plate driving the cylinder, so that the filling head is directly extended into the filling bottle for filling; the second stage is driven by the movable plate driving the cylinder. After the filling is completed, the filling head is driven to rise to the bottle mouth and stay for a moment; the third stage is driven by the movable plate driving the cylinder, so that the filling head completely leaves the bottle, thus avoiding the dripping caused by the filling head leaving directly after filling is completed. Conventional filling machines can fill a maximum of 3,000 bottles per hour, but after adopting the filling method of this machine, it can fill 8,000-15,000 bottles per hour, and the efficiency is increased by 2-5 times, which has significant economic benefits.
[0003] Regarding the above-mentioned related technologies, the inventors believe that the following defects exist: in actual application, it is inconvenient to perform automatic filling and unloading operations on them, which will affect the use efficiency of the filling machine during subsequent use, reduce the convenience of using the filling machine, and thus also affect the convenience of using the filling machine. Therefore, we proposed an automatic filling machine for small bottles to solve the above-mentioned problems. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides an automatic vial filling machine, which solves the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model is implemented through the following technical scheme: an automatic filling machine for small bottles, including a base, a motor is fixedly installed on the upper surface of the base, a turntable is fixedly installed on the output shaft of the motor, a card plate is fixedly installed on the surface of the turntable, a card slot is opened on one side of the card plate, a baffle is fixedly installed on the upper surface of the card plate, a reset spring is fixedly installed on one side of the baffle, an arc plate is fixedly installed on one end of the reset spring, and the arc plate is rotatably connected to the top of the card plate through a rotating shaft.
[0006] A bracket is fixedly installed on the upper surface of the base, a tank body is fixedly installed on the bracket, a liquid outlet pipe is connected to the surface of the tank body, a flow meter is connected to the surface of the liquid outlet pipe, a valve is connected to the surface of the liquid outlet pipe, one side of the valve is fixedly connected to one side of the tank body, and a transmission plate is fixedly installed on one side of the upper surface of the base.
[0007] Preferably, a slide groove is provided on the transmission plate, an arc groove is provided on one side of the slide groove, the arc groove is connected to the slide groove, and the inner bottom wall of the arc groove is flush with the bottom of the vial placed on the card plate.
[0008] Preferably, a circular hole is opened on the inner wall of the card slot on the card plate, a telescopic rod is fixedly installed on the inner wall of the circular hole, a push plate is fixedly installed on one end of the telescopic rod, the push plate is arc-shaped, and the push plate is made of rubber.
[0009] Preferably, support rods are fixedly installed at the four corners of the top of the base, the tops of the four support rods are fixedly connected by a cover plate, and two adjacent support rods are fixedly connected by a glass plate, and the top and bottom of the glass plate are fixedly connected to the upper surface of the base and the bottom of the cover plate respectively.
[0010] Preferably, an ultraviolet sterilization lamp is fixedly installed at the bottom of the flow meter, and the ultraviolet sterilization lamp is electrically connected to the controller of the external device.
[0011] Preferably, square tubes are fixedly mounted at the four corners of the bottom of the base, a hydraulic rod is fixedly mounted on the inner top wall of the square tube, a roller frame is fixedly mounted on the bottom of the hydraulic rod, and a roller is rotatably connected to the inside of the roller frame via a rotating shaft.
[0012] Preferably, the surface of the roller frame is slidably connected to the inner wall of the square tube, and the size of the roller is smaller than the size of the inner wall of the square tube.
[0013] Beneficial Effects
[0014] The utility model provides an automatic filling machine for small bottles. Compared with the prior art, it has the following beneficial effects:
[0015] The automatic vial filling machine controls the motor to work, and then the motor drives the turntable to rotate, and then the turntable drives the container on the pallet to rotate, and at the same time controls the valve to open, and the flow meter monitors the flow through the liquid outlet pipe. When the flow reaches a preset value, the valve is controlled to close, so as to facilitate subsequent filling operations. Then the motor drives the pallet on the turntable to pass through the transmission plate, controls the telescopic rod to work, and the telescopic rod drives the push plate to push the container out, so as to facilitate the container to be sent to the transmission plate, and then facilitate the filling and transportation operation, thereby also improving the convenience of using the filling machine.
[0016] At the same time, the hydraulic rod is controlled, and then the hydraulic rod drives the roller on the roller frame to move, so as to facilitate the subsequent roller supporting operation of the machine, and then facilitate the pushing of the machine and adjust its position. At the same time, during the subsequent use, the hydraulic rod brings the roller into the interior of the square tube, and then the square tube supports it, so as to facilitate the subsequent positioning operation during use, thereby improving the use stability of the filling machine and facilitating subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the three-dimensional connection structure between the liquid storage tube and the flow meter of the utility model;
[0019] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the square tube of the utility model;
[0020] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the pallet of the utility model;
[0021] Figure 5 For this utility model Figure 1 A schematic diagram of the enlarged structure in the middle.
[0022] In the figure: 1. base; 2. motor; 3. turntable; 4. clamping plate; 5. baffle; 6. reset spring; 7. arc plate; 8. bracket; 9. tank body; 10. liquid outlet pipe; 11. flow meter; 12. valve; 13. transmission plate; 14. telescopic rod; 15. push plate; 16. support rod; 17. cover plate; 18. ultraviolet germicidal lamp; 19. square tube; 20. hydraulic rod; 21. roller frame; 22. roller. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5The utility model provides a technical solution: an automatic filling machine for small bottles, comprising a base 1, a motor 2 is fixedly mounted on the upper surface of the base 1, a turntable 3 is fixedly mounted on the output shaft of the motor 2, a card plate 4 is fixedly mounted on the surface of the turntable 3, a card slot is opened on one side of the card plate 4, a baffle 5 is fixedly mounted on the upper surface of the card plate 4, a reset spring 6 is fixedly mounted on one side of the baffle 5, an arc plate 7 is fixedly mounted on one end of the reset spring 6, and the arc plate 7 is rotatably connected to the top of the card plate 4 through a rotating shaft.
[0025] A bracket 8 is fixedly mounted on the upper surface of the base 1, a tank body 9 is fixedly mounted on the bracket 8, a liquid outlet pipe 10 is connected to the surface of the tank body 9, a flow meter 11 is connected to the surface of the liquid outlet pipe 10, a valve 12 is connected to the surface of the liquid outlet pipe 10, one side of the valve 12 is fixedly connected to one side of the tank body 9, and a transmission plate 13 is fixedly mounted on one side of the upper surface of the base 1.
[0026] Preferably, a slide groove is provided on the transmission plate 13 , and an arc groove is provided on one side of the slide groove, the arc groove is connected to the slide groove, and the inner bottom wall of the arc groove is flush with the bottom of the vial placed on the clamping plate 4 .
[0027] Preferably, a circular hole is formed on the inner wall of the card slot on the card plate 4, a telescopic rod 14 is fixedly mounted on the inner wall of the circular hole, a push plate 15 is fixedly mounted on one end of the telescopic rod 14, the push plate 15 is arc-shaped, and is made of rubber.
[0028] The motor 2 is controlled to work, and then the motor 2 drives the turntable 3 to rotate, and then the turntable 3 drives the container on the card plate 4 to rotate, and at the same time the valve 12 is controlled to open, and the flow meter 11 monitors the flow through the liquid outlet pipe 10. When the flow reaches a preset value, the valve 12 is controlled to close, so as to facilitate the subsequent filling operation. Then the motor 2 drives the card plate 4 on the turntable 3 to pass through the transmission plate 13, and controls the telescopic rod 14 to work, and the telescopic rod 14 drives the push plate 15 to push the container out, so as to facilitate the delivery of the container to the transmission plate 13, and then facilitate the filling and transportation operation, thereby also improving the convenience of using the filling machine.
[0029] Preferably, support rods 16 are fixedly installed at the four corners of the top of the base 1, the tops of the four support rods 16 are fixedly connected by a cover plate 17, and two adjacent support rods 16 are fixedly connected by a glass plate, and the top and bottom of the glass plate are fixedly connected to the upper surface of the base 1 and the bottom of the cover plate 17 respectively.
[0030] Preferably, an ultraviolet sterilization lamp 18 is fixedly installed at the bottom of the flow meter 11, and the ultraviolet sterilization lamp 18 is electrically connected to the controller of the external device.
[0031] Preferably, square tubes 19 are fixedly installed at the four corners of the bottom of the base 1, a hydraulic rod 20 is fixedly installed on the inner top wall of the square tube 19, a roller frame 21 is fixedly installed on the bottom of the hydraulic rod 20, and a roller 22 is rotatably connected to the inside of the roller frame 21 through a rotating shaft.
[0032] At the same time, the hydraulic rod 20 is controlled, and then the hydraulic rod 20 drives the roller 22 on the roller frame 21 to move, so as to facilitate the subsequent support operation of the roller 22 on the machine, and then facilitate the pushing of the machine and the adjustment of its position. At the same time, in the subsequent use process, the hydraulic rod 20 brings the roller 22 into the interior of the square tube 19, and then enables the square tube 19 to support it, so as to facilitate the subsequent positioning operation during use, thereby improving the use stability of the filling machine and facilitating subsequent use.
[0033] Preferably, the surface of the roller frame 21 is slidably connected to the inner wall of the square tube 19 , and the size of the roller 22 is smaller than the size of the inner wall of the square tube 19 .
[0034] During operation, the motor 2 is controlled to work, and then the motor 2 drives the turntable 3 to rotate, and then the turntable 3 drives the container on the card plate 4 to rotate, and at the same time the valve 12 is controlled to open, and the flow meter 11 monitors the flow through the liquid outlet pipe 10. When the flow reaches a preset value, the valve 12 is controlled to close, so as to facilitate subsequent filling operations. Then the motor 2 drives the card plate 4 on the turntable 3 to pass through the transmission plate 13, and controls the telescopic rod 14 to work, and the telescopic rod 14 drives the push plate 15 to push the container out, so as to facilitate the delivery of the container to the transmission plate 13, and then facilitate the filling and transportation operation, thereby also improving the convenience of using the filling machine.
[0035] Control the hydraulic rod 20, and then the hydraulic rod 20 drives the roller 22 on the roller frame 21 to move, so as to facilitate the subsequent support operation of the roller 22 on the machine, and then facilitate the pushing of the machine and adjust its position. At the same time, in the subsequent use process, the hydraulic rod 20 brings the roller 22 into the interior of the square tube 19, and then enables the square tube 19 to support it, so as to facilitate the subsequent positioning operation during use, improve the use stability of the filling machine, and facilitate subsequent use.
[0036] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. An automatic vial filling machine, comprising a base (1), characterized in that: A motor (2) is fixedly mounted on the upper surface of the base (1), a turntable (3) is fixedly mounted on the output shaft of the motor (2), a card plate (4) is fixedly mounted on the surface of the turntable (3), a card slot is provided on one side of the card plate (4), a baffle (5) is fixedly mounted on the upper surface of the card plate (4), a return spring (6) is fixedly mounted on one side of the baffle (5), an arc plate (7) is fixedly mounted on one end of the return spring (6), and the arc plate (7) is rotatably connected to the top of the card plate (4) via a rotating shaft; A bracket (8) is fixedly mounted on the upper surface of the base (1), a tank body (9) is fixedly mounted on the bracket (8), a liquid outlet pipe (10) is connected to the surface of the tank body (9), a flow meter (11) is connected to the surface of the liquid outlet pipe (10), a valve (12) is connected to the surface of the liquid outlet pipe (10), one side of the valve (12) is fixedly connected to one side of the tank body (9), and a transmission plate (13) is fixedly mounted on one side of the upper surface of the base (1).
2. The automatic vial filling machine according to claim 1, characterized in that: The transmission plate (13) is provided with a slide groove, one side of which is provided with an arc groove, the arc groove is connected with the slide groove, and the inner bottom wall of the arc groove is flush with the bottom of the vial placed on the card plate (4).
3. The automatic vial filling machine according to claim 1, characterized in that: A circular hole is formed on the inner wall of the card slot on the card plate (4), a telescopic rod (14) is fixedly mounted on the inner wall of the circular hole, a push plate (15) is fixedly mounted on one end of the telescopic rod (14), the push plate (15) is arc-shaped, and is made of rubber.
4. The automatic vial filling machine according to claim 1, characterized in that: Support rods (16) are fixedly mounted at the four corners of the top of the base (1); the tops of the four support rods (16) are fixedly connected via a cover plate (17); two adjacent support rods (16) are fixedly connected via a glass plate; the top and bottom of the glass plate are fixedly connected to the upper surface of the base (1) and the bottom of the cover plate (17), respectively.
5. The automatic vial filling machine according to claim 1, characterized in that: An ultraviolet sterilization lamp (18) is fixedly mounted on the bottom of the flow meter (11), and the ultraviolet sterilization lamp (18) is electrically connected to a controller of an external device.
6. The automatic vial filling machine according to claim 1, characterized in that: A square tube (19) is fixedly mounted at each of the four corners of the bottom of the base (1), a hydraulic rod (20) is fixedly mounted on the inner top wall of the square tube (19), a roller frame (21) is fixedly mounted on the bottom of the hydraulic rod (20), and a roller (22) is rotatably connected to the inside of the roller frame (21) via a rotating shaft.
7. The automatic vial filling machine according to claim 6, characterized in that: The surface of the roller frame (21) is slidably connected to the inner wall of the square tube (19), and the size of the roller (22) is smaller than the size of the inner wall of the square tube (19).
