Liquefying, saccharifying and fermenting integrated equipment

Abstract

The utility model belongs to the field of wine making process equipment, in particular relates to liquefying, saccharifying and fermenting integrated equipment, and aims to solve the problems that when the conventional liquefying, saccharifying and fermenting integrated equipment is used, a fermentation tank is communicated with a saccharifying tank and is separated only through a partition plate, so that the fermentation tank cannot be separated from the saccharifying tank in the process of fermenting raw materials. To be improved, according to the scheme, the purple sweet potato fermentation device comprises a bottom plate, the saccharifying tank, a fermentation tank and a separation assembly. According to the utility model, the purpose of repeated processing and production can be achieved through the matching of all parts, the problem that the saccharifying tank cannot saccharify and process purple sweet potatoes again in the process of fermenting raw materials in the existing fermentation tank is solved, and the purple sweet potato saccharifying tank is simple and convenient in structure, improves the production efficiency and is higher in practicability.

Description

Technical Field

[0001] The utility model relates to the technical field of wine making process equipment, in particular to a liquefaction, saccharification and fermentation integrated equipment. Background Art

[0002] Purple sweet potato wine is a kind of wine made from purple sweet potato and fermented according to the fruit wine brewing process. It not only has good color and potato aroma, but also retains most of the nutrients and anthocyanins of purple sweet potato. Because of the unique color and rich nutrition of purple sweet potato wine, this wine has gradually appeared on people's tables. The purple sweet potato wine brewing process is divided into three main processes: liquefaction, saccharification, and fermentation. Liquefaction and saccharification are the conversion of starch into glucose, and fermentation is the conversion of glucose into alcohols;

[0003] In the prior art, in the production process of purple sweet potato wine, liquefaction, saccharification and fermentation are mostly carried out in different devices. Such a winemaking process requires multiple sterilizations to control the purple sweet potato wine from being contaminated by miscellaneous bacteria. In response to the above problem, the application number is: 201621234712.0, which discloses a purple sweet potato wine liquefaction, saccharification and fermentation integrated equipment, which includes three parts: a liquefaction saccharification tank, a fermentation tank, and a partition. A feed inlet, an electric stirring and electric extrusion integrated device, a temperature and pH monitoring device, and an auxiliary material storage device are arranged on the upper part of the liquefaction saccharification tank; a filtering device, an auxiliary material storage device, a temperature and pH monitoring device, and a pressure exhaust device are arranged inside the fermentation tank.

[0004] However, after reading the above patent documents, the following problem was found: since the conversion of starch into glucose and then into alcohol needs to be completed continuously once (one cycle), and the existing fermentation tank is connected to the saccharification tank and is only separated by its partition, the saccharification tank cannot saccharify the purple sweet potato again during the fermentation of the raw materials in the fermentation tank, which needs to be improved. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a liquefaction, saccharification and fermentation integrated equipment.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A liquefaction, saccharification and fermentation integrated equipment comprises a bottom plate, a saccharification tank, a fermentation tank and a partition assembly, wherein two support plates are arranged on the bottom plate, the tops of the two support plates are fixedly connected to the same saccharification tank, a plurality of fermentation tanks are fixedly mounted on the bottom plate, the plurality of fermentation tanks are all sealed and connected to the saccharification tank, a plurality of through holes are opened at the bottom of the saccharification tank, the plurality of through holes respectively correspond to the plurality of fermentation tanks, a partition assembly is arranged on the plurality of fermentation tanks, the partition assembly comprises a partition plate, a sleeve plate, a threaded rod, a motor and a filter plate, and the plurality of fermentation tanks are all slidably connected to a partition plate, through the coordinated design of the saccharification tank, the plurality of fermentation tanks and the plurality of partition assemblies, not only can the raw materials be automatically saccharified and fermented, but also the purpose of multiple processing and production can be achieved, thereby solving the problem that the saccharification tank cannot perform saccharification processing on purple sweet potatoes again during the fermentation of the raw materials in the existing fermentation tank, and the structure is simple, the production efficiency is improved, and the practicability is higher.

[0008] Specifically, two sleeves are slidably sleeved on the partition, and one end of the two sleeves is sealed and connected to the corresponding fermentation tank, thereby reducing the chance of external contact and the probability of contamination.

[0009] Specifically, one end of one of the two sets of plates is fixedly mounted with a motor, the output end of the motor is fixedly connected to a threaded rod, one end of the threaded rod is threadedly connected to the partition, and the partition is moved by the drive of the motor and the transmission of the threaded rod, thereby facilitating the raw materials after saccharification to pass through the filter plate into the fermentation tank.

[0010] Specifically, an installation groove is opened on the partition, and a filter plate is fixedly installed in the installation groove for filtering purple sweet potato slurry, so that the purple sweet potato slurry can automatically enter the fermentation tank in the state of purple sweet potato juice. The filter plate is slidingly connected to one of the two sets of plates and is adapted to the partition, and the threaded rod is rotatably connected to one of the two sets of plates.

[0011] Specifically, a movable window is provided on one of the two sets of plates, and the movable window is adapted to the filter plate. Through the function of the movable window on one of the two sets of plates, the purpose of facilitating replacement of the filter plate is achieved.

[0012] Specifically, three grooves are opened on the partition, and sealing gaskets are fixedly installed in the three grooves. The three sealing gaskets are arranged at equal intervals on the partition, and two of the sealing gaskets are in contact and connected with the fermentation tank to improve the sealing performance.

[0013] Specifically, the saccharification tank is provided with a feed pipe for adding raw materials into the saccharification tank, and the plurality of fermentation tanks are provided with a discharge pipe for discharging the raw materials after fermentation.

[0014] Specifically, the saccharification tank is provided with a stirring and squeezing device and an auxiliary material storage device 1, and the plurality of fermentation tanks are provided with an auxiliary material storage device 2 and a pressure exhaust valve, which are prior arts and will not be described in detail.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] (1) The utility model is a liquefaction, saccharification and fermentation integrated equipment, through the coordinated design of the saccharification tank, the plurality of fermentation tanks and the plurality of partition components, which can not only realize the automatic saccharification and fermentation of raw materials, but also achieve the purpose of multiple processing and production, thereby solving the existing problem that when the fermentation tank is fermenting the raw materials, the saccharification tank cannot saccharify the purple sweet potato again. In addition, the utility model has a simple structure, improves the production efficiency and is more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following will briefly introduce the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and the structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in the utility model, so they have no technical substantive significance, and any structural modification, change in proportional relationship or adjustment of size.

[0018] Figure 1 This is a three-dimensional structural diagram of a liquefaction, saccharification and fermentation integrated equipment proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the main structure of a liquefaction, saccharification and fermentation integrated equipment proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the partial structure of a liquefaction, saccharification and fermentation integrated equipment proposed by the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the partition components of a liquefaction, saccharification and fermentation integrated equipment proposed by the utility model;

[0022] Figure 5 It is a schematic diagram of the structure of the partition, threaded rod, filter plate and sealing gasket.

[0023] In the figure: 1. bottom plate; 2. support plate; 3. saccharification tank; 4. fermentation tank; 5. through hole; 6. partition; 7. sleeve plate; 8. threaded rod; 9. motor; 10. filter plate; 11. sealing gasket; 12. discharge pipe; 13. feed pipe; 14. stirring and extruding device; 15. auxiliary material storage device 1. DETAILED DESCRIPTION

[0024] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] Reference Figure 1-5 A liquefaction, saccharification and fermentation integrated equipment comprises a bottom plate 1, a saccharification tank 3, a fermentation tank 4 and a partition assembly, wherein two support plates 2 are arranged on the bottom plate 1, and the tops of the two support plates 2 are fixedly connected with the same saccharification tank 3, and a plurality of fermentation tanks 4 are fixedly installed on the bottom plate 1, and the plurality of fermentation tanks 4 are all sealed and connected with the saccharification tank 3, and a plurality of through holes 5 are opened at the bottom of the saccharification tank 3, and the plurality of through holes 5 respectively correspond to the plurality of fermentation tanks 4, and a partition assembly is arranged inside the plurality of fermentation tanks 4, and the partition assembly comprises a partition 6, a sleeve plate 7, a threaded rod 8, a motor 9 and a filter plate 10, and the plurality of fermentation tanks 4 are all slidably connected with the partition 6, and through the coordinated design of the saccharification tank 3, the plurality of fermentation tanks 4 and the plurality of partition assemblies, not only the automatic saccharification and fermentation of the raw materials can be realized, but also the purpose of multiple processing and production can be achieved, which solves the problem that the saccharification tank cannot saccharify the purple sweet potato again during the fermentation of the raw materials in the existing fermentation tank, and the structure is simple, the production efficiency is improved, and the practicability is higher.

[0026] In this embodiment, two sleeve plates 7 are slidably sleeved on the partition 6, and one end of the two sleeve plates 7 is sealed and connected to the corresponding fermentation tank 4, thereby reducing the chance of external contact and the probability of contamination.

[0027] In this embodiment, a motor 9 is fixedly installed at one end of one of the two sets of plates 7, and a threaded rod 8 is fixedly connected to the output end of the motor 9. One end of the threaded rod 8 is threadedly connected to the partition 6. The partition 6 is moved by the drive of the motor 9 and the transmission of the threaded rod 8, so that the raw materials after saccharification can pass through the filter plate 10 and enter the fermentation tank 4.

[0028] In this embodiment, an installation groove is opened on the partition 6, and a filter plate 10 is fixedly installed in the installation groove for filtering purple sweet potato slurry, so that the purple sweet potato slurry can automatically enter the fermentation tank 4 in the state of purple sweet potato juice. The filter plate 10 is slidingly connected to one of the two sleeve plates 7 and is adapted to the partition 6, and the threaded rod 8 is rotatably connected to one of the two sleeve plates 7.

[0029] In this embodiment, a movable window is provided on one of the two sets of plates 7, and the movable window is adapted to the filter plate 10. Through the function of the movable window on one of the two sets of plates 7, the purpose of facilitating the replacement of the filter plate 10 is achieved.

[0030] In this embodiment, three grooves 1 are opened on the partition 6, and sealing gaskets 11 are fixedly installed in the three grooves 1. The three sealing gaskets 11 are arranged at equal intervals on the partition 6 and two of the sealing gaskets 11 are in contact and connected with the fermentation tank 4 to improve the sealing performance.

[0031] In this embodiment, the saccharification tank 3 is provided with a feed pipe 13 for adding raw materials into the saccharification tank 3, and the plurality of fermentation tanks 4 are provided with a discharge pipe 12 for discharging the raw materials after fermentation.

[0032] In this embodiment, the saccharification tank 3 is provided with a stirring and squeezing device 14 and an auxiliary material storage device 15, and the plurality of fermentation tanks 4 are provided with an auxiliary material storage device 2 and a pressure exhaust valve, which are prior arts and will not be described in detail.

[0033] Working principle: when in use, the raw materials and the auxiliary materials in the auxiliary material storage device 15 are transported to the saccharification tank 3 through the feeding pipe, and then the raw materials are stirred, extruded and mixed evenly through the stirring and extruding device 14, so that the starch is quickly converted into glucose; when the raw materials are converted into glucose, the motor 9 on one of the fermentation tanks 4 is started, so that the motor 9 drives the corresponding sleeve plate 7 under the threaded rod 8 to rotate, and at the same time, the threaded rod 8 and the partition plate 6 are threadedly driven, so that the partition plate 6 slides on the fermentation tank 4 and the two sleeve plates 7, and at the same time, the partition plate 6 drives the filter plate 10 to move synchronously, and The filter plate 10 is moved to correspond to the fermentation tank 4, so that the raw materials in the saccharification tank 3 enter the fermentation tank 4 through the corresponding through hole 5 and the filter plate 10. After that, the motor 9 is driven in reverse to restore the filter plate 10 and the partition 6 to their original state, so as to achieve the purpose of sealing the fermentation tank 4. Then, the saccharification tank 3 can saccharify the raw materials again. After the saccharification of the raw materials is completed, they are discharged into the remaining fermentation tanks 4, so as to achieve the purpose of improving production efficiency; through the function of the movable window on one of the two sets of plates 7, the purpose of facilitating the replacement of the filter plate 10 is achieved.

[0034] The technical progress achieved by the utility model compared with the prior art is that the purpose of multiple processing and production can be achieved through the cooperation of various components, which solves the problem that the saccharification tank cannot saccharify the purple sweet potato again during the fermentation of the raw materials in the fermentation tank. The utility model also has a simple structure, improved production efficiency and higher practicality.

Claims

1. A liquefaction, saccharification and fermentation integrated equipment, characterized in that: The invention comprises a bottom plate (1), a saccharification tank (3), a fermentation tank (4) and a partition assembly, wherein two support plates (2) are arranged on the bottom plate (1), and the tops of the two support plates (2) are fixedly connected to the same saccharification tank (3), and a plurality of fermentation tanks (4) are fixedly mounted on the bottom plate (1), and the plurality of fermentation tanks (4) are all sealedly connected to the saccharification tank (3), and a plurality of through holes (5) are opened at the bottom of the saccharification tank (3), and the plurality of through holes (5) respectively correspond to the plurality of fermentation tanks (4), and a partition assembly is arranged inside the plurality of fermentation tanks (4), and the partition assembly comprises a partition plate (6), a sleeve plate (7), a threaded rod (8), a motor (9) and a filter plate (10), and the plurality of fermentation tanks (4) are all slidably connected to the partition plate (6).

2. The liquefaction, saccharification and fermentation integrated equipment according to claim 1, characterized in that: Two sleeve plates (7) are slidably sleeved on the partition (6), and one end of the two sleeve plates (7) is sealed and connected to the corresponding fermentation tank (4).

3. The liquefaction, saccharification and fermentation integrated equipment according to claim 2, characterized in that: One end of one of the two sleeve plates (7) is fixedly mounted with an electric motor (9), an output end of the electric motor (9) is fixedly connected with a threaded rod (8), and one end of the threaded rod (8) is threadedly connected to the partition plate (6).

4. The liquefaction, saccharification and fermentation integrated equipment according to claim 3, characterized in that: The partition plate (6) is provided with an installation groove, in which a filter plate (10) is fixedly installed, the filter plate (10) is slidably connected to one of the two sleeve plates (7) and is adapted to the partition plate (6), and the threaded rod (8) is rotationally connected to one of the two sleeve plates (7).

5. The liquefaction, saccharification and fermentation integrated equipment according to claim 4, characterized in that: One of the two sleeve plates (7) is provided with a movable window, and the movable window is adapted to the filter plate (10).

6. The liquefaction, saccharification and fermentation integrated equipment according to claim 2, characterized in that: The partition (6) is provided with three grooves 1, and sealing gaskets (11) are fixedly installed in the three grooves 1. The three sealing gaskets (11) are arranged at equal intervals on the partition (6), and two of the sealing gaskets (11) are in contact and connection with the fermentation tank (4).

7. The liquefaction, saccharification and fermentation integrated equipment according to claim 1, characterized in that: The saccharification tank (3) is provided with a feed pipe (13), and the plurality of fermentation tanks (4) are provided with a discharge pipe (12).

8. The liquefaction, saccharification and fermentation integrated equipment according to claim 1, characterized in that: The saccharification tank (3) is provided with a stirring and squeezing device (14) and an auxiliary material storage device 1 (15), and the plurality of fermentation tanks (4) are provided with an auxiliary material storage device 2 and a pressure exhaust valve.

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