Roadbed compacting device

By using a combination technology of road surface heating plate and roller in the roadbed compaction device, the problem of packing agglomeration under low temperature conditions is solved, and the stability of the roadbed structure and surface disease repair are achieved.

CN222294918UActive Publication Date: 2025-01-03WEIHAI SANQI CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202420371310.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-01-03
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

Under low temperature conditions, the clumped or blocked fillers filled by the roadbed are difficult to effectively destroy by existing compaction devices, resulting in damage to the stability of the roadbed structure.

Method used

A roadbed compaction device is designed, using a road surface heating plate and a road roller to be installed inside the base frame, and the up and down movement of the heating plate and the road roller is realized through the driving structure, and compaction is carried out after softening the filler, which improves the enrichment and filling of the roadbed Sturdyness.

Benefits of technology

Through the combined technology of heating and compaction, the clumped or blocked fillers in the roadbed are effectively destroyed, the structural stability and compaction of the roadbed are improved, and the diseases on the surface of the roadbed can be repaired, such as pits and cracks.

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Abstract

The utility model discloses a roadbed compacting device, and belongs to the technical field of building construction. Comprising a base frame, a pavement heating plate and a road pressing roller, the pavement heating plate and the road pressing roller are arranged on the two sides in the base frame respectively, a guide sliding groove is transversely formed in the base frame, a driving structure is transversely and slidably arranged in the guide sliding groove, and the driving structure is in transmission fit with the pavement heating plate and the road pressing roller to control the pavement heating plate and the road pressing roller to move up and down. The road surface heating plate and the road pressing roller are arranged on the two sides of the interior of the base frame, so that when roadbed compaction operation is carried out, the road surface can be heated through the road surface heating plate firstly, the roadbed filler road surface is softened, the softened roadbed filler layer permeates into gaps of the road surface, then leveling and compaction are carried out through the road pressing roller, and the roadbed compaction degree is improved; and the roadbed structure is more compact and firmer.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction, and more specifically to a roadbed compacting device. Background Art

[0002] The roadbed is the foundation of the track or road surface. It is a geotechnical structure formed by excavation or filling. The main function of the roadbed is to provide the necessary conditions for track or road surface laying and train or vehicle operation, and to bear the static and dynamic loads of the track and locomotive vehicles or road surface and traffic loads, while transferring and diffusing the load deep into the foundation. In the longitudinal section, the roadbed must ensure the required elevation of the line. In the plane, the roadbed is connected with bridges and tunnels to form a complete through line. The existing roadbed needs to be compacted by rolling, tamping or vibration.

[0003] The document with prior art publication number CN211848753U provides a roadbed construction compaction device. The device cooperates with the spring, limit plate, hemisphere, swing plate and rotating ring and the convex column. The rotation of the arc plate drives the corresponding swing plate to swing, so that the swing plate contacts the hemisphere, thereby driving the slide rod to rise and fall, and then repeatedly driving the compaction plate to compact the ground, thereby improving the compaction effect.

[0004] However, during the process of roadbed filling, the roadbed filler is prone to agglomeration if it encounters low temperature weather. Direct compaction cannot destroy the agglomerated or blocky fillers in the roadbed, and they can only remain in the roadbed, destroying the stability of the roadbed structure. In view of this, we propose a roadbed compaction device. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a method for a roadbed compaction device, which solves the technical problem in the above-mentioned background technology that lumpy or blocky fillers are stored in the roadbed and destroy the stability of the roadbed structure, thereby achieving a technical effect.

[0006] The technical solution of the utility model provides a roadbed compacting device, including a base frame, a pavement heating plate and a roller respectively arranged on both sides of the base frame, a guide groove is horizontally opened inside the base frame, a driving structure is horizontally slidably arranged in the guide groove, the driving structure is coordinated with the pavement heating plate and the roller to control the up and down movement of the pavement heating plate and the roller.

[0007] By adopting the above technical solution, by arranging a pavement heating plate and a roller on both sides of the frame, during the roadbed compaction operation, the pavement can be first heated by the pavement heating plate and the roadbed filler pavement can be softened. The softened roadbed filler layer can penetrate into the road surface gaps and then be leveled and compacted by the roller, thereby improving the compaction degree of the roadbed and making the roadbed structure more substantial and solid.

[0008] Preferably, a driving rod is provided on both sides of the pavement heating plate and the roller, a tooth segment is vertically fixedly provided on the rod surface of the driving rod, a movable groove located inside the base frame is vertically opened on one side of the driving rod, a guide block is slidably arranged in the movable groove, a spring is provided at the bottom of the guide block, the bottom end of the spring presses the bottom of the movable groove, and the top end of the spring presses the bottom surface of the guide block, and the guide block is fixedly connected to the driving rod.

[0009] By adopting the above technical solution, the pavement heating plate or the roller is lifted by the spring and stored inside the base frame, thereby raising the ground clearance, facilitating transportation and preventing the pavement heating plate and the roller from being worn during transportation.

[0010] Preferably, the driving structure includes a sliding frame and a driving frame, a group of driving wheels are rotatably provided on both sides of the sliding frame, the driving wheels are in contact with the groove wall of the above-mentioned guide slide groove, and one group of driving wheels are fixedly connected on the same axis through a transmission rod, a transmission gear 2 is coaxially fixedly provided in the middle of the transmission rod, a driving motor located inside the sliding frame is fixedly provided on one side of the transmission gear 2, a transmission gear 1 is coaxially fixedly provided on the rotating shaft of the driving motor, the transmission gear 1 is transmission-engaged with the transmission gear 2, driving gears are rotatably provided on both sides of the driving frame, a dual-axis motor is built in the driving frame, the rotating shafts on both sides of the dual-axis motor are fixedly connected on the same axis with the driving gears, and the driving gears are transmission-engaged with the tooth segments.

[0011] By adopting the above technical solution, the up and down movement of the pavement heating plate or the roller can be automatically realized through the drive of the drive motor and the dual-axis motor, so that the corresponding pavement heating plate or roller can be pressed down according to personnel needs, close to or in contact with the pavement, so as to perform corresponding compaction and softening work and improve overall work efficiency.

[0012] Preferably, both ends of the roller are rotatably connected to a driving rod, and both sides of the road surface heating plate are fixedly connected to the driving rod.

[0013] By adopting the above technical solution, the two ends of the roller are rotatably connected to the driving rod, so that the lower roller can roll according to the movement of the base frame when pressing down to fit the road surface, thereby achieving the compaction of the roadbed and reducing the wear of the roller through the rolling of the roller.

[0014] Preferably, both side outer walls of the base frame are rotatably provided with moving wheels.

[0015] By adopting the above technical solution, the frame is given mobility through the moving wheels, which makes it easier for personnel to transport it and improves the overall efficiency.

[0016] The utility model also discloses a method for using the above-mentioned roadbed compaction device, comprising:

[0017] One or more technical solutions provided in the technical solution of the utility model have at least the following technical effects or advantages:

[0018] 1. The utility model arranges pavement heating plates and rollers on both sides of the base frame, so that when performing roadbed compaction operations, the pavement heating plates can first heat the pavement and soften the roadbed filler, and the softened roadbed filler layer penetrates into the roadbed gaps, and then the rollers are used to level and compact the roadbed, thereby improving the compaction degree of the roadbed and making the roadbed structure more substantial and firm. It can also repair surface defects of the roadbed, such as potholes, cracks, ruts, fissures, bulges, looseness, and exposure.

[0019] 2. The utility model can realize that the corresponding pavement heating plate or roller can be pressed down according to personnel needs, close to or in contact with the pavement, so as to perform corresponding compaction and softening work and improve overall work efficiency through the lateral sliding of the driving structure. When no work is needed, the driving structure is controlled to be disconnected from the pavement heating plate or roller. At this time, the spring will lose its restriction, and the pavement heating plate or roller will be lifted and stored into the inside of the base frame, thereby raising the ground clearance, facilitating transportation and causing no wear to the pavement heating plate and roller during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the structure of a roadbed roller of a roadbed compacting device disclosed in a preferred embodiment of the utility model;

[0021] Figure 2 A schematic diagram of the structure of a road surface heating plate of a roadbed compacting device disclosed in a preferred embodiment of the utility model;

[0022] Figure 3 A schematic diagram of the driving structure connection of a roadbed compacting device disclosed in a preferred embodiment of the utility model;

[0023] Figure 4 The present invention is a schematic diagram of the overall driving structure of a roadbed compacting device disclosed in a preferred embodiment of the present utility model.

[0024] Explanation of the numbers in the figure: 1. Base frame; 2. Pavement heating plate; 3. Roller; 4. Guide slide; 5. Driving structure; 6. Driving rod; 7. Movable groove; 8. Guide block; 9. Spring; 10. Sliding frame; 11. Driving frame; 12. Driving wheel; 13. Transmission rod; 14. Transmission gear 2; 15. Driving motor; 16. Transmission gear 1; 17. Driving gear; 18. Dual-axis motor; 19. Moving wheel. DETAILED DESCRIPTION

[0025] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0026] Reference Figure 1-2 The embodiment of the utility model provides a roadbed compacting device, including a base frame 1, a road surface heating plate 2 and a roller 3 respectively arranged on both sides of the base frame 1, a guide slot 4 is horizontally opened inside the base frame 1, a driving structure 5 is horizontally slidably arranged in the guide slot 4, the driving structure 5 is in transmission cooperation with the road surface heating plate 2 and the roller 3 to control the up and down movement of the road surface heating plate 2 and the roller 3, and by arranging the road surface heating plate 2 and the roller 3 on both sides of the base frame 1, when performing the roadbed compaction operation, the road surface can be first heated by the road surface heating plate 2 and the roadbed filler road surface can be softened, the softened roadbed filler layer can penetrate into the road surface gap, and then the roller 3 can be used for leveling and compaction, so as to improve the compaction degree of the roadbed and make the roadbed structure more substantial and firm.

[0027] Reference Figure 1-3 , both ends of the roller 3 are rotatably connected to the driving rod 6, and both sides of the road heating plate 2 are fixedly connected to the driving rod 6. Moving wheels 19 are rotatably provided on the outer walls of both sides of the base frame 1. Driving rods 6 are provided on both sides of the road heating plate 2 and the roller 3. The rod surface of the driving rod 6 is vertically fixed with a tooth segment. One side of the driving rod 6 is vertically provided with a movable groove 7 located inside the base frame 1, and a guide block 8 is slidably provided in the movable groove 7. A spring 9 is provided at the bottom of the guide block 8. The bottom end of the spring 9 presses the bottom of the movable groove 7, and the top end thereof presses the bottom surface of the guide block 8. The guide block 8 is fixedly connected to the driving rod 6, and the road heating plate 2 or the roller 3 is lifted by the spring 9 and stored in the inside of the base frame 1 to increase the ground clearance, which is convenient for transportation and will not cause wear to the road heating plate 2 and / or the roller 3 during transportation.

[0028] Reference Figure 4The driving structure 5 includes a sliding frame 10 and a driving frame 11. A group of driving wheels 12 are rotatably arranged on both sides of the sliding frame 10. The driving wheels 12 are in contact with the groove wall of the guide groove 4. One group of driving wheels 12 are coaxially fixedly connected through a transmission rod 13. A transmission gear 2 14 is coaxially fixedly arranged in the middle of the transmission rod 13. A driving motor 15 located inside the sliding frame 10 is fixedly arranged on one side of the transmission gear 2 14. A transmission gear 1 16 is coaxially fixedly arranged at the rotating shaft of the driving motor 15. The transmission gear The first gear 16 is meshed with the transmission gear 2 14, and the driving frame 11 is provided with a driving gear 17 on both sides. The driving frame 11 has a built-in double-axis motor 18. The rotating shafts on both sides of the double-axis motor 18 are fixedly connected to the same axis as the driving gear 17. The driving gear 17 is meshed with the tooth segment. When the driving motor 15 is operated, the transmission gear 16 fixedly connected to the same axis as the rotating shaft thereof is driven to rotate. When the transmission gear 16 rotates, the transmission gear 2 14 on one side that is meshed with the transmission gear 14 is driven to rotate. The transmission gear 2 14 After the rotation, the coaxial fixed transmission rod 13 will be driven to rotate. After the transmission rod 13 rotates, the driving wheels 12 coaxially fixedly connected at both ends will be driven to rotate. After the driving wheel 12 rotates, the sliding frame 10 will be driven to move laterally in the guide slide groove 4. When the roadbed needs to be softened, the sliding frame 10 can be controlled to move to one side until the driving gear 17 is meshed with the tooth segment of the driving rod 6 corresponding to the road surface heating plate 2 to achieve a transmission meshing state. At this time, the dual-axis motor 18 can be controlled to drive the driving gear 17. After the driving gear 17 rotates, it drives the driving rod 6 to move upward or downward accordingly through the transmission meshing with the tooth segment of the driving rod 6, and further drives the road surface heating plate 2 to approach the road surface for heating and softening. When compaction work is needed, the sliding frame 10 can be controlled to move to the other side until the driving gear 17 is meshed with the tooth segment of the driving rod 6 corresponding to the roller 3 to achieve a transmission meshing state, and repeat the above-mentioned downward movement process of the road surface heating plate 2 to achieve leveling and compaction of the roadbed.

[0029] Working principle: When in use, start the drive motor 15. After the drive motor 15 is in operation, it will drive the transmission gear 16 coaxially connected with its rotating shaft to rotate. After the transmission gear 16 rotates, it will drive the transmission gear 2 14 meshing with the same axis to rotate. After the transmission gear 2 14 rotates, it will drive the coaxially fixed transmission rod 13 to rotate. After the transmission rod 13 rotates, it will drive the driving wheels 12 coaxially fixed at both ends to rotate. After the driving wheel 12 rotates, it will drive the sliding frame 10 to move laterally in the guide slot 4. When the roadbed needs to be softened, the sliding frame 10 can be controlled to move to one side until the driving gear 17 is in contact with the road surface. The tooth segments of the drive rod 6 corresponding to the heating plate 2 are meshed to achieve a transmission meshing state. At this time, the dual-axis motor 18 can be controlled to drive the drive gear 17. After the drive gear 17 rotates, it is meshed with the tooth segments of the drive rod 6 to drive the drive rod 6 to move upward or downward accordingly, and further drive the pavement heating plate 2 to approach the pavement for heating and softening. When compaction work is required, the sliding frame 10 can be controlled to move to the other side until the drive gear 17 is meshed with the tooth segments of the drive rod 6 corresponding to the roller 3 to achieve a transmission meshing state, and repeat the above-mentioned downward movement process of the pavement heating plate 2 to achieve leveling and compaction of the roadbed.

Claims

1. A roadbed compacting device, comprising a base frame, a road surface heating plate and a road roller respectively arranged on both sides of the base frame, characterized in that: A guide slot is transversely provided inside the base frame, and a driving structure is transversely slidably arranged inside the guide slot. The driving structure cooperates with the road surface heating plate and the roller to control the up and down movement of the road surface heating plate and the roller.

2. A roadbed compaction device according to claim 1, characterized in that: A driving rod is provided on both sides of the pavement heating plate and the roller, and a tooth segment is fixedly provided vertically on the rod surface of the driving rod. A movable groove located inside the base frame is vertically opened on one side of the driving rod, and a guide block is slidably provided in the movable groove. A spring is provided at the bottom of the guide block, and the bottom end of the spring presses the bottom of the movable groove, and the top end of the spring presses the bottom surface of the guide block. The guide block is fixedly connected to the driving rod.

3. A roadbed compaction device according to claim 2, characterized in that: The driving structure includes a sliding frame and a driving frame, a group of driving wheels are rotatably arranged on both sides of the sliding frame, the driving wheels are in contact with the groove wall of the above-mentioned guide slide groove, one group of driving wheels are fixedly connected on the same axis through a transmission rod, a transmission gear 2 is coaxially fixedly arranged in the middle of the transmission rod, a driving motor located inside the sliding frame is fixedly arranged on one side of the transmission gear 2, a transmission gear 1 is coaxially fixedly arranged on the rotating shaft of the driving motor, the transmission gear 1 is transmission-engaged with the transmission gear 2, driving gears are rotatably arranged on both sides of the driving frame, a dual-axis motor is built in the driving frame, the rotating shafts on both sides of the dual-axis motor are fixedly connected on the same axis with the driving gears, and the driving gears are transmission-engaged with the tooth segments.

4. A roadbed compaction device according to claim 2, characterized in that: The two ends of the road roller are rotatably connected to the driving rod, and the two sides of the road surface heating plate are fixedly connected to the driving rod.

5. A roadbed compaction device according to claim 1, characterized in that: The outer walls on both sides of the base frame are rotatably provided with moving wheels.