Detachable assembly type wall surface system for existing tunnel

By adopting a detachable and fitted wall system in the tunnel and modular assembly using U-shaped slot keel and L-shaped corner code for support, the problems of complex construction and difficulty in disassembly of traditional tunnel wall decoration are solved, and high efficiency is achieved , environmentally friendly, rapid wall renovation and traffic recovery.

CN222296231UActive Publication Date: 2025-01-03THE THIRD CONSTR OF CHINA CONSTR EIGHTH ENG BUREAU
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Patent Information

Application Number
CN202420823305.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-01-03
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

During the renovation process, traditional tunnel wall decoration methods have problems such as complex construction, inability to disassemble quickly, wasted materials, low adaptability and inconvenient maintenance. Especially in tunnel environments with large curvature and slopes, it is difficult to operate, which affects traffic recovery and environment. Influence.

Method used

Adopt a detachable and fitted wall system, connected to the wall through U-shaped hollow keel, L-shaped corner code and support plate and other brackets to realize modular assembly, and use mechanical connection and snapping system for rapid disassembly and replacement. Materials are prefabricated in the processing plant and assembled on site, supporting curvature changes and rapid traffic recovery.

Benefits of technology

It improves construction efficiency, reduces the impact on the surrounding environment, realizes the adaptability and rapid dismantling and replacement of the walls under curvature changes, reduces traffic interruption time, avoids material waste, and meets the needs of high efficiency, environmental protection and recyclability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an existing tunnel detachable assembly type wall surface system, and relates to the technical field of existing tunnel reconstruction, the existing tunnel detachable assembly type wall surface system comprises a decoration surface layer, the decoration surface layer is formed by splicing a plurality of plates, the two sides of each plate are connected with a wall body of an existing tunnel through an installation support, and the installation support comprises a U-shaped gap keel. The closed side of the U-shaped gap keel is fixedly connected with a wall of the existing tunnel through a plurality of connecting pieces, a gap cover plate is arranged on the open side of the U-shaped gap keel, a hanging groove is formed in the U-shaped gap keel, a hanging plate is arranged on the plate, and the hanging plate is connected with the hanging groove in a buckled mode. The utility model can solve the problems that the tunnel wall surface is low in modification and decoration adaptability, can not be disassembled and reused, is inconvenient to maintain and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of existing tunnel reconstruction, in particular to a detachable assembled wall system for an existing tunnel. Background Art

[0002] Urban renewal is accelerating and is in the stage of full-chain renewal. Urban traffic pressure is becoming increasingly severe, and various facilities are aging, which seriously affects the development of urban traffic operations. Tunnel renovation is also an important part of it. In the renovation project, efficient renovation can minimize the impact on the existing environment during the renovation process. Prefabricated buildings and components have been widely used in recent years due to their excellent characteristics such as high efficiency, high precision, and good structural seismic resistance. The modular production of prefabricated parts, the rapidity of overall assembly, and the effective control of construction accuracy provide strong support and guarantee for the promotion and use of prefabricated buildings. Analogous to the prefabricated structural system, the renovation of prefabricated tunnel walls is also an important part of the prefabrication, and its application in various linear renovation projects is becoming more and more extensive. And with the development of various new materials and new processes, the diversified selection of decorative surface layers and the convenience of maintenance and repair have become the norm, and the fast installation system of prefabricated decoration and renovation can better meet such needs.

[0003] When decorating the walls of traditional tunnel projects, paint is usually applied on the original concrete wall or the traditional layered keel surface is used. For the use of paint for construction, the flatness of the original concrete wall is required to be high, and the subsequent maintenance is difficult. The environment in the tunnel is poor, which can easily cause wall pollution or damage. The repaired paint wall often has a large color difference. The layered keel surface process is complicated, and there are many riveting and welding processes, which are slow. During the tunnel renovation construction process, traffic needs to be restored quickly to reduce the impact on the surrounding environment and tunnel operations.

[0004] In the later tunnel maintenance process, if a traffic accident occurs in the tunnel and the wall decoration surface is damaged, the traditional layered keel surface cannot be quickly disassembled and replaced, which will have a certain impact on traffic operation. At the same time, because the layered keel surface needs to be riveted or welded, when the surface is damaged, the keel cannot be reused, which often causes waste of materials and energy. In addition, it is subject to the influence of external environmental factors and cannot meet the requirements of rapid recovery. Although the traditional layered keel surface, keel and panel can meet the process requirements of the surface, there are certain limitations when using it in tunnels with large curvature and slope. The adjustment room of the layered keel is very small, and it is also a great test for the operation level of construction workers. Summary of the invention

[0005] In view of the above-mentioned existing technologies, in order to ensure that the tunnel wall renovation project is fast, economical, environmentally friendly, high-quality, recyclable, and convenient for later maintenance while minimizing the impact on tunnel operations, and to solve the problems of low adaptability of tunnel wall renovation and decoration, inability to be disassembled and reused, and inconvenient maintenance, the utility model proposes a detachable assembled wall system for existing tunnels.

[0006] The utility model provides a detachable assembled wall system of an existing tunnel, comprising a decorative surface layer, wherein the decorative surface layer is composed of a plurality of panels, both sides of the panels are connected to the wall of the existing tunnel through mounting brackets, the mounting brackets comprise U-shaped hollow seam keels, the closed side of the U-shaped hollow seam keels is fixedly connected to the wall of the existing tunnel through a plurality of connectors, the open side of the U-shaped hollow seam keels is provided with hollow seam cover plates, the U-shaped hollow seam keels are provided with hanging grooves, the panels are provided with hanging plates, and the hanging plates are snap-connected to the hanging grooves.

[0007] Preferably, the connecting piece adopts an L-shaped angle code, both ends of which are provided with waist-shaped holes, one end of the L-shaped angle code is connected to the wall of the existing tunnel through a fixed expansion bolt, and the other end of the L-shaped angle code is connected to the U-shaped empty seam keel through a fixing bolt.

[0008] Preferably, the gap cover plate is configured as a U-shaped structure, a plurality of clamping plates are provided on the inner side of the U-shaped gap keel, a clamping slot is provided on the gap cover plate, and the clamping slot is buckledly connected to the clamping plate.

[0009] Preferably, a plurality of support plates are provided on both sides of the U-shaped hollow seam keel, the support plates are connected to the U-shaped hollow seam keel via fixing bolts, and the upper and lower parts of the support plates are provided with the hanging grooves.

[0010] Preferably, the U-shaped hollow seam keel is made of hot-dip galvanized material.

[0011] Preferably, the L-shaped corner code is made of hot-dip galvanized material.

[0012] Preferably, the support plate is made of hot-dip galvanized material.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model provides a detachable assembled wall system for an existing tunnel, all the main materials and auxiliary materials can be prefabricated in advance in the processing plant, and standardized and modular production can be achieved. After being transported to the site, it can be assembled on the wall, all mechanical connections are used to complete the assembly, greatly improving the construction efficiency, and minimizing the impact of tunnel transformation on the surrounding area. The adjustment space of the system can meet the situation that the tunnel wall has a curvature change in the horizontal and vertical directions, and still realize the use of modular decorative surface layers on the tunnel wall. In addition, each piece of the modular decorative surface layer can be disassembled separately. In the case of damage to the modular decorative surface layer or the need to replace the local color, the corresponding assembled surface layer plate can be prepared in advance according to the size of the site, and the plate to be replaced can be sucked and lifted up by the suction cup on the site, and then the corresponding plate can be hung on the hanging groove. When replacing, it is only necessary to separate the plate and the hanging groove to achieve detachability. At the same time, the replacement process speed is fast, which minimizes the impact on the tunnel traffic flow and realizes rapid restoration of traffic. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the existing tunnel detachable assembled wall system in the embodiment of the utility model.

[0015] Figure 2 It is a schematic diagram of the installation of the mounting bracket in the embodiment of the utility model.

[0016] Figure 3 It is a schematic diagram of the structure of the mounting bracket in the embodiment of the utility model.

[0017] Figure 4 It is a structural schematic diagram of a card board in an embodiment of the utility model.

[0018] Figure 5 It is a structural schematic diagram of the hanging groove in the embodiment of the utility model.

[0019] Figure 6 It is a structural schematic diagram of the hanging plate in the embodiment of the utility model.

[0020] In the figure: 1. Decorative surface layer; 2. Mounting bracket; 3. U-shaped hollow keel; 4. L-shaped corner code; 5. Hollow cover plate; 6. Card plate; 7. Support plate; 8. Hanging groove; 9. Hanging plate. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific illustrations.

[0022] like Figure 1-6A detachable assembled wall system of an existing tunnel is shown, comprising a decorative surface layer 1, which is composed of a plurality of panels. Both sides of the panels are connected to the wall of the existing tunnel through mounting brackets 2. The mounting brackets 2 comprise U-shaped hollow seam keels 3, which are made of hot-dip galvanized material. The closed side of the U-shaped hollow seam keel 3 is fixedly connected to the wall of the existing tunnel through a plurality of L-shaped corner brackets 4. The L-shaped corner brackets 4 are made of hot-dip galvanized material. Both ends of the L-shaped corner brackets 4 are provided with waist-shaped holes. One end of the L-shaped corner bracket 4 is connected to the wall of the existing tunnel through a fixed expansion bolt, and the other end of the L-shaped corner bracket 4 is connected to the side of the U-shaped hollow seam keel 3 through a fixing bolt.

[0023] Furthermore, a gap cover plate 5 is provided on the open side of the U-shaped gap keel 3 to avoid black gaps between the plates. The gap cover plate 5 is arranged as a U-shaped structure. A plurality of clamping plates 6 are fixed on the inner side of the U-shaped gap keel 3. A clamping slot is provided on the gap cover plate 5, and the clamping slot is connected with the clamping plate 6 by snapping.

[0024] Furthermore, a plurality of support plates 7 are provided on both sides of the U-shaped hollow seam keel 3. The support plates 7 are made of hot-dip galvanized material. The support plates 7 are connected to the U-shaped hollow seam keel 3 by fixing bolts. The upper and lower parts of the support plates 7 are provided with hanging grooves 8. The plate is provided with a hanging plate 9. The hanging plate 9 and the plate are processed into a whole. The hanging plate 9 is snap-connected with the hanging groove 8 to install the entire decorative surface layer 1 on the support plate 7. The decorative surface layer 1 can be sprayed or transferred with different colors and patterns according to the desired effect.

[0025] In this embodiment, the L-shaped corner code 4 can adjust the distance between the U-shaped hollow seam keel 3 and the wall, and when the U-shaped hollow seam keel 3 and the wall are in large contact, the L-shaped corner code 4 can ensure the firmness of the U-shaped hollow seam keel 3, and the L-shaped corner code 4 can adjust the contact between the U-shaped hollow seam keel 3 and the wall surface, which can eliminate the defects of the original uneven wall surface, and at the same time, it can meet the requirements of the assembled wall panel blocks in the case of curvature changes in the vertical direction of the tunnel wall surface, ensuring the flatness and smoothness of the panels. In addition, when there is a need to replace and disassemble the panels, the corresponding panels can be sucked up with a suction cup and lightly lifted upward to achieve detachability and reuse, thereby improving the construction quality of the detachable assembled wall surface of the tunnel and the adaptability function of the fixed installation system.

[0026] The above are only implementation methods of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure made using the contents of the specification and drawings of the present utility model, directly or indirectly used in other related technical fields, is also within the patent protection scope of the present utility model.

Claims

1. A detachable assembled wall system for an existing tunnel, characterized in that: It comprises a decorative surface layer, which is composed of a plurality of panels, both sides of the panels are connected to the wall of the existing tunnel through mounting brackets, the mounting bracket comprises a U-shaped hollow seam keel, the closed side of the U-shaped hollow seam keel is fixedly connected to the wall of the existing tunnel through a plurality of connectors, an hollow seam cover plate is arranged on the open side of the U-shaped hollow seam keel, a hanging groove is arranged on the U-shaped hollow seam keel, a hanging plate is arranged on the panel, and the hanging plate is buckled with the hanging groove.

2. The existing tunnel detachable assembled wall system according to claim 1, characterized in that: The connecting piece adopts an L-shaped angle code, both ends of which are provided with waist-shaped holes. One end of the L-shaped angle code is connected to the wall of the existing tunnel through a fixed expansion bolt, and the other end of the L-shaped angle code is connected to the U-shaped empty seam keel through a fixing bolt.

3. The detachable assembled wall system for an existing tunnel according to claim 1 or 2, characterized in that: The hollow seam cover plate is arranged as a U-shaped structure, a plurality of clamping plates are arranged on the inner side of the U-shaped hollow seam keel, a clamping slot is arranged on the hollow seam cover plate, and the clamping slot is buckledly connected with the clamping plate.

4. The detachable assembled wall system for an existing tunnel as claimed in claim 1 or 2, characterized in that: A plurality of support plates are arranged on both sides of the U-shaped hollow seam keel, and the support plates are connected to the U-shaped hollow seam keel through fixing bolts, and the upper and lower parts of the support plates are arranged with the hanging grooves.

5. The detachable assembled wall system for an existing tunnel as claimed in claim 1 or 2, characterized in that: The U-shaped hollow seam keel is made of hot-dip galvanized material.

6. The existing tunnel detachable assembled wall system according to claim 2, characterized in that: The L-shaped corner code is made of hot-dip galvanized material.

7. The existing tunnel detachable assembled wall system according to claim 4, characterized in that: The support plate is made of hot-dip galvanized material.