Motorcycle shifting gear convenient to maintain

Through the design of the split structure and swivel assembly, the problem of disassembly difficulties caused by the dirt layer of motorcycle gears is solved, and the gears are easily maintained and stable, which simplifies the maintenance process and reduces the risk of abnormal noise and wear.

CN222296904UActive Publication Date: 2025-01-03CHONGQING HANGYA IND & TRADE CO LTD
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Patent Information

Application Number
CN202421920164.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-01-03
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing motorcycle gears have thickened the outer diameter due to the dirt layer generated by the output shaft and input shaft for many years, making the gears difficult to disassemble and maintain, increasing the maintenance difficulty and time.

Method used

The motorcycle gear with split structure design uses the rotary sleeve assembly between the primary arc gear block and the secondary arc gear block is matched to realize the independent disassembly and assembly of the gears to avoid The direct removal of the output shaft and the input shaft outer diameter is carried out, and the connection is secured by fixing bolts and hexagonal locking blocks.

Benefits of technology

It realizes convenient maintenance of gears, reduces the impact of dirt on the outer diameter of the output shaft and input shaft, simplifies the maintenance process, improves maintenance efficiency, and ensures the correct position and track of the gear when rotating through limit grooves and threaded sleeve components. , avoid abnormal noise and wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of shifting gears, in particular to a motorcycle shifting gear convenient to maintain, which comprises a primary arc-shaped gear block, a secondary arc-shaped gear block and a rotating sleeve component, the first-stage arc-shaped gear block is provided with a second-stage arc-shaped gear block in a matched mode, the first-stage arc-shaped gear block and the second-stage arc-shaped gear block are symmetrically arranged in a mutually matched mode, two sets of connecting inserting grooves are formed in the side walls of the two ends of the first-stage arc-shaped gear block correspondingly, and two sets of connecting inserting blocks are arranged on the side walls of the two ends of the second-stage arc-shaped gear block correspondingly; the connecting insertion blocks are matched with the connecting insertion grooves; according to the gear shifting gear, the connecting insertion blocks are combined, so that when the gear shifting gear is assembled and disassembled, the two groups of connecting insertion blocks of the second-stage arc-shaped gear block can be inserted into the two groups of connecting insertion grooves of the first-stage arc-shaped gear block, and the first-stage arc-shaped gear block and the second-stage arc-shaped gear block are connected to form a complete gear shifting gear; therefore, when the gear shifting gear needs to be maintained, a worker can disassemble the single gear shifting gear needing to be maintained by himself / herself.
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Description

Technical Field

[0001] The utility model relates to the field of shift gears, in particular to a motorcycle shift gear which is convenient to maintain. Background Art

[0002] Motorcycle shift gear maintenance is essential to keep the motorcycle in normal operation and extend its service life. It usually involves regular cleaning, checking for wear, adding lubrication, avoiding overloading and overheating, and professional repairs. By performing these maintenance tasks regularly, you can ensure that the motorcycle's shift system remains smooth and reliable, thereby extending the overall service life of the motorcycle.

[0003] Existing motorcycle shift gears are usually set in an integrated manner when in use, so that after the motorcycle shift gears are installed on the output shaft and input shaft of the gearbox, the dirt layer generated by the output shaft and the input shaft during years of use will thicken the outer diameters of the output shaft and the input shaft, making it difficult to disassemble the shift gears from the output shaft and the input shaft for maintenance.

[0004] Therefore, in view of the fact that the dirt layer generated by the long-term use of the above-mentioned output shaft and input shaft will thicken the outer diameter of the output shaft and the input shaft, making it difficult to disassemble and maintain the shift gear from the output shaft and the input shaft, a motorcycle shift gear that is easy to maintain can be designed. The shift gear uses a split structure design, so that it does not need to be disassembled along the outer diameter of the gearbox output shaft and the input and output shaft, but can be disassembled through its own structural combination, which is convenient for solving the above-mentioned problem. Utility Model Content

[0005] In order to overcome the problem that the existing motorcycle shift gears are usually set in an integrated manner when in use, after the motorcycle shift gears are installed on the output shaft and input shaft of the gearbox, the dirt layer generated by the output shaft and the input shaft during years of use will thicken the outer diameters of the output shaft and the input shaft, making it difficult to disassemble the shift gears from the output shaft and the input shaft for maintenance.

[0006] The technical scheme of the utility model is as follows: a motorcycle shift gear convenient for maintenance, comprising a primary arc gear block, a secondary arc gear block and a rotating sleeve assembly; the primary arc gear block is matched with a secondary arc gear block, the primary arc gear block and the secondary arc gear block are matched with each other and symmetrically arranged, a rotating sleeve assembly for positioning the shift gear is arranged between the primary arc gear block and the secondary arc gear block, the rotating sleeve assembly comprises a primary sleeve and a secondary sleeve, two groups of connecting slots are respectively opened on the side walls at both ends of the primary arc gear block, two groups of connecting plug blocks are respectively arranged on the side walls at both ends of the secondary arc gear block, the connecting plug blocks and the connecting slots are matched with each other, and one end of the connecting plug block away from the secondary arc gear block extends into the interior of the connecting slot.

[0007] Preferably, by combining the connecting plug-in block with the connecting plug-in block, compared with the integrated design adopted for the shift gear in the past, when installing and disassembling the shift gear, the utility model can insert the two groups of connecting plug-ins of the secondary arc gear block into the two groups of connecting slots of the primary arc gear block, so that the primary arc gear block and the secondary arc gear block are connected to form a complete shift gear, so that when the shift gear needs maintenance, the staff can disassemble the single-piece shift gear that needs maintenance by themselves, without completely disassembling the gear sets on the output shaft and the input shaft, and at the same time avoid the resistance of dirt on the outer diameter surfaces of the output shaft and the input shaft to the gear disassembly.

[0008] Preferably, a connecting and fixing hole is provided at the top of one end of the connecting slot, a fixing bolt is provided inside the connecting and fixing hole, a nut receiving groove is provided at the upper edge of the connecting and fixing hole, a mounting hole is provided on the surface of the end of the connecting block away from the secondary arc gear block, a mounting thread groove is provided inside the mounting hole, the connecting and fixing hole and the mounting hole are concentrically arranged to match, and by combining the connecting and fixing hole and the mounting hole, after the staff inserts the connecting block into the connecting slot, the staff passes the fixing bolt through the connecting and fixing hole and tightens it along the mounting thread groove of the mounting hole, and at the same time, the nut receiving groove can prevent the fixing bolt from protruding from the gear surface, so that the primary arc gear block and the secondary arc gear block are connected more firmly.

[0009] Preferably, a swivel sleeve groove is opened in the center of the first-stage arc gear block and the second-stage arc gear block, a first-stage limit groove is opened at the lower end of the swivel sleeve groove, and a second-stage limit groove is opened at the upper end of the swivel sleeve groove. By combining the first-stage limit groove and the second-stage limit groove, the shift gear can be fixed to the outer end of the swivel sleeve assembly through the first-stage limit groove and the second-stage limit groove during installation.

[0010] Preferably, the first-level sleeve is located in the center of the rotating sleeve groove, and a first-level limiting ring is provided at the lower end of the first-level sleeve. The first-level limiting ring is matched and engaged with the first-level limiting groove. A sleeve hole is opened in the center of the first-level sleeve, and a first-level threaded sleeve is provided on the outer end of the first-level sleeve. The first-level sleeve is combined with the sleeve hole, so that the rotating sleeve assembly is sleeved on the outer ends of the output shaft and the input shaft through the sleeve hole of the first-level sleeve, so that the rotating sleeve assembly ensures that the shift gear can maintain the correct position and trajectory when rotating, and at the same time helps to prevent the gap between gears from being too large, thereby avoiding abnormal noise and wear caused by excessive gap.

[0011] Preferably, a receiving hole for accommodating the primary sleeve is provided at the center of the secondary sleeve, a primary threaded groove is provided on the inner wall of the receiving hole, the primary threaded groove and the primary threaded sleeve are matched with each other, a secondary limiting ring is provided at the upper end of the secondary sleeve, the secondary limiting ring is matched and engaged with the secondary limiting groove, and the primary threaded groove is combined with the primary threaded sleeve, so that during installation, the staff can tighten the primary sleeve along the secondary threaded sleeve through the primary threaded groove, so that the primary limiting ring and the secondary limiting ring are respectively engaged with the primary limiting groove and the secondary limiting groove, and the shift gear is fixed to the outer end of the rotating sleeve assembly through the rotating sleeve groove.

[0012] Preferably, a primary hexagonal locking block is provided at the lower end of the primary limiting ring, and a secondary hexagonal locking block is provided at the upper end of the secondary limiting ring. The primary hexagonal locking block is combined with the secondary hexagonal locking block, so that when installing and disassembling the rotating sleeve assembly, the staff can easily disassemble it with a hexagonal wrench.

[0013] Preferably, the outer ends of the primary arc gear block and the secondary arc gear block are provided with multiple sets of gear teeth, and the multiple sets of gear teeth are arranged around the outer ends of the primary arc gear block and the secondary arc gear block. Through the combination of the multiple sets of gear teeth, the shifting gear can easily engage with other gears to achieve the shifting effect.

[0014] Beneficial effects of the utility model:

[0015] 1. By combining the connecting plug block with the connecting plug block, compared with the integrated design adopted by the previous shift gear, when installing and disassembling the shift gear, the utility model can insert the two groups of connecting plug blocks of the secondary arc gear block into the two groups of connecting slots of the primary arc gear block, so that the primary arc gear block and the secondary arc gear block are connected to form a complete shift gear, so that when the shift gear needs maintenance, the staff can disassemble the single-piece shift gear that needs maintenance by themselves, without completely disassembling the gear sets on the output shaft and the input shaft, and at the same time avoid the resistance of the dirt on the outer diameter surface of the output shaft and the input shaft to the gear disassembly;

[0016] 2. By combining the connecting fixing hole with the mounting hole, after the staff inserts the connecting plug into the connecting slot, the staff passes the fixing bolt through the connecting fixing hole and tightens it along the mounting thread groove of the mounting hole. At the same time, the fixing bolt can be prevented from protruding from the gear surface through the nut receiving groove, so that the primary arc gear block and the secondary arc gear block are connected more firmly. By combining the primary limiting groove with the secondary limiting groove, the shift gear can be fixed to the outer end of the rotating sleeve assembly through the primary limiting groove and the secondary limiting groove during installation. By combining the primary sleeve with the sleeve hole, the rotating sleeve assembly is sleeved on the outer ends of the output shaft and the input shaft through the sleeve hole of the primary sleeve, so that the rotating sleeve assembly ensures that the shift gear can be kept in the correct position and trajectory when rotating, and at the same time helps to prevent the gap between gears from being too large, thereby avoiding abnormal noise and wear caused by excessive gap;

[0017] 3. By combining the primary thread groove with the primary thread sleeve, during installation, the staff can tighten the primary sleeve along the secondary thread sleeve through the primary thread groove, so that the primary limit ring and the secondary limit ring are respectively engaged with the primary limit groove and the secondary limit groove, and the shift gear is fixed to the outer end of the rotating sleeve assembly through the rotating sleeve groove. By combining the primary hexagonal locking block with the secondary hexagonal locking block, the staff can easily disassemble the rotating sleeve assembly with a hexagonal wrench during installation and disassembly. By combining multiple sets of gear teeth, the shift gear can easily mesh with other gears to achieve the shifting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 What is shown is a schematic diagram of the overall structure of the shift gear of the utility model;

[0019] Figure 2 Shown is a schematic diagram of the structure of a primary arc gear block of a shift gear of the utility model;

[0020] Figure 3 Shown is a schematic diagram of the structure of the secondary arc gear block of the shift gear of the utility model;

[0021] Figure 4 Shown is a schematic diagram of the structure of the rotating sleeve assembly of the shift gear of the utility model.

[0022] Explanation of the accompanying drawings: 1. primary arc gear block; 2. secondary arc gear block; 3. rotating sleeve assembly; 301. primary sleeve; 302. threaded sleeve; 303. primary limiting ring; 304. primary hexagonal locking block; 305. sleeve hole; 306. secondary sleeve; 307. secondary limiting ring; 308. secondary hexagonal locking block; 309. accommodating hole; 310. primary threaded groove; 4. gear teeth; 5. connecting and fixing hole; 6. fixing bolt; 7. rotating sleeve groove; 8. primary limiting groove; 9. secondary limiting groove; 10. connecting slot; 11. nut receiving slot; 12. connecting plug; 13. mounting hole; 14. mounting threaded groove. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] See also Figure 1-Figure 3The utility model provides an embodiment: a motorcycle shift gear that is easy to maintain, comprising a primary arc gear block 1, a secondary arc gear block 2 and a rotating sleeve assembly 3; the primary arc gear block 1 is matched with a secondary arc gear block 2, the primary arc gear block 1 and the secondary arc gear block 2 are matched and symmetrically arranged, a rotating sleeve assembly 3 for positioning the shift gear is provided between the primary arc gear block 1 and the secondary arc gear block 2, the rotating sleeve assembly 3 comprises a primary sleeve 301 and a secondary sleeve 306, two groups of connecting slots 10 are respectively opened on the side walls at both ends of the primary arc gear block 1, two groups of connecting plug blocks 12 are respectively provided on the side walls at both ends of the secondary arc gear block 2, the connecting plug blocks 12 and the connecting slots 10 are matched with each other, and the end of the connecting plug block 12 away from the secondary arc gear block 2 extends to the inside of the connecting slot 10.

[0025] See also Figure 2-Figure 3 In this embodiment, a connection fixing hole 5 is provided at the top of one end of the connection slot 10, a fixing bolt 6 is provided inside the connection fixing hole 5, a nut receiving groove 11 is provided at the upper edge of the connection fixing hole 5, a mounting hole 13 is provided on the surface of the end of the connection plug block 12 away from the secondary arc gear block 2, a mounting thread groove 14 is provided inside the mounting hole 13, the connection fixing hole 5 and the mounting hole 13 are matched and concentrically arranged, and the connection fixing hole 5 and the mounting hole 13 are combined so that after the staff inserts the connection plug block 12 into the connection slot 10, the staff can pass the fixing bolt 6 through the connection fixing The fixing hole 5 is tightened along the mounting thread groove 14 of the mounting hole 13, and at the same time, the nut receiving groove 11 can prevent the fixing bolt 6 from protruding from the gear surface, so that the primary arc gear block 1 and the secondary arc gear block 2 are connected more firmly. A rotating sleeve groove 7 is provided in the center of the primary arc gear block 1 and the secondary arc gear block 2, and a primary limiting groove 8 is provided at the lower end of the rotating sleeve groove 7, and a secondary limiting groove 9 is provided at the upper end of the rotating sleeve groove 7. Through the combination of the primary limiting groove 8 and the secondary limiting groove 9, the shift gear can be fixed to the outer end of the rotating sleeve assembly 3 through the primary limiting groove 8 and the secondary limiting groove 9 during installation.

[0026] See also Figure 1-Figure 4In this embodiment, the primary sleeve 301 is located at the center of the rotating sleeve groove 7, and the lower end of the primary sleeve 301 is provided with a primary limiting ring 303, which is matched and engaged with the primary limiting groove 8. The center of the primary sleeve 301 is provided with a sleeve hole 305, and the outer end of the primary sleeve 301 is sleeved with a primary threaded sleeve 302. The primary sleeve 301 is combined with the sleeve hole 305, so that the rotating sleeve assembly 3 is sleeved on the outer ends of the output shaft and the input shaft through the sleeve hole 305 of the primary sleeve 301, so that the rotating sleeve assembly 3 ensures that the shift gear can be kept in the correct position and trajectory when rotating, and helps to prevent the gap between gears from being too large, thereby avoiding abnormal noise and wear caused by the large gap. The center of the secondary sleeve 306 is provided with a receiving hole 309 for accommodating the primary sleeve 301, and the inner wall of the receiving hole 309 is provided with a primary thread groove 310, which is matched with the primary thread sleeve 302. The upper end of the secondary sleeve 306 is provided with a secondary limiting ring 307, which is in contact with the secondary limiting ring 307. The first-level thread groove 310 is combined with the first-level threaded sleeve 302, so that during installation, the staff can tighten the first-level sleeve 301 along the second-level threaded sleeve 302 through the first-level thread groove 310, so that the first-level limiting ring 303 and the second-level limiting ring 307 are respectively engaged with the first-level limiting groove 8 and the second-level limiting groove 9, and the shift gear is fixed to the outer end of the rotating sleeve assembly 3 through the rotating sleeve groove 7. The lower end of the first-level limiting ring 303 is provided with a first-level hexagonal locking block 304, and the upper end of the second-level limiting ring 307 is provided with a first-level hexagonal locking block 304. A secondary hexagonal locking block 308 is provided. By combining the primary hexagonal locking block 304 with the secondary hexagonal locking block 308, when installing and disassembling the rotating sleeve assembly 3, the staff can easily disassemble it with a hexagonal wrench. The outer ends of the primary arc gear block 1 and the secondary arc gear block 2 are both provided with multiple sets of gear teeth 4, and the multiple sets of gear teeth 4 are arranged around the outer ends of the primary arc gear block 1 and the secondary arc gear block 2. By combining the multiple sets of gear teeth 4, the shifting gear can easily mesh with other gears to achieve a shifting effect.

[0027] When working, the staff firstly uses a hexagonal wrench to tighten the primary hexagonal locking block 304 and the secondary hexagonal locking block 308, so that the primary sleeve 301 is tightened along the secondary threaded sleeve 302 through the primary thread groove 310, so that the rotating sleeve assembly 3 is sleeved on the outer diameter of the output shaft and the input shaft through the sleeve hole 305 of the primary sleeve 301, so that the rotating sleeve assembly 3 ensures that the gear can be kept in the correct position and trajectory when rotating.

[0028] Then, the two groups of connecting plugs 12 of the secondary arc gear block 2 are inserted into the two groups of connecting slots 10 of the primary arc gear block 1, so that the primary arc gear block 1 and the secondary arc gear block 2 are connected to form a complete shift gear, and the primary arc gear and the secondary arc gear are sleeved on the outer end of the secondary sleeve 306 through the central rotating sleeve groove 7.

[0029] After the staff inserts the connecting plug block 12 into the connecting slot 10, continue to pass the fixing bolt 6 through the connecting fixing hole 5 and tighten it along the mounting thread groove 14 of the mounting hole 13. At the same time, the nut receiving groove 11 can prevent the fixing bolt 6 from protruding from the gear surface, so that the connection between the primary arc gear block 1 and the secondary arc gear block 2 is more firmly.

[0030] Through the above steps, the staff inserts the two sets of connecting plugs 12 of the secondary arc gear block 2 into the two sets of connecting slots 10 of the primary arc gear block 1, so that the primary arc gear block 1 and the secondary arc gear block 2 are connected to form a complete shift gear, and the primary arc gear and the secondary arc gear are sleeved on the outer end of the secondary sleeve 306 through the central rotating sleeve groove 7, and then the fixing bolt 6 is passed through the connecting fixing hole 5 and tightened along the mounting thread groove 14 of the mounting hole 13, so that the primary arc gear block 1 and the secondary arc gear block 2 are connected more firmly.

Claims

1. A motorcycle shift gear that is easy to maintain, comprising a primary arc-shaped gear block (1); characterized in that: The invention also comprises a secondary arc gear block (2) and a rotating sleeve assembly (3); the primary arc gear block (1) is matched with the secondary arc gear block (2); the primary arc gear block (1) and the secondary arc gear block (2) are matched with each other and symmetrically arranged; a rotating sleeve assembly (3) for positioning the shift gear is arranged between the primary arc gear block (1) and the secondary arc gear block (2); the rotating sleeve assembly (3) comprises a primary sleeve (301) and a secondary sleeve (306); two groups of connecting slots (10) are respectively provided on the side walls at both ends of the primary arc gear block (1); two groups of connecting plugs (12) are respectively provided on the side walls at both ends of the secondary arc gear block (2); the connecting plugs (12) and the connecting slots (10) are matched with each other; and one end of the connecting plugs (12) away from the secondary arc gear block (2) extends into the interior of the connecting slot (10).

2. The motorcycle shift gear that is easy to maintain according to claim 1, characterized in that: A connecting and fixing hole (5) is provided at the top of one end of the connecting slot (10), a fixing bolt (6) is provided inside the connecting and fixing hole (5), a nut receiving groove (11) is provided at the upper edge of the connecting and fixing hole (5), a mounting hole (13) is provided on the surface of one end of the connecting plug block (12) away from the secondary arc-shaped gear block (2), a mounting thread groove (14) is provided inside the mounting hole (13), and the connecting and fixing hole (5) and the mounting hole (13) are arranged concentrically with each other.

3. The motorcycle shift gear that is easy to maintain according to claim 2, characterized in that: A rotating sleeve groove (7) is provided at the center of the primary arc-shaped gear block (1) and the secondary arc-shaped gear block (2), a primary limiting groove (8) is provided at the lower end of the rotating sleeve groove (7), and a secondary limiting groove (9) is provided at the upper end of the rotating sleeve groove (7).

4. The motorcycle shift gear that is easy to maintain according to claim 3, characterized in that: The first-level sleeve (301) is located at the center of the rotating sleeve groove (7), a first-level limiting ring (303) is provided at the lower end of the first-level sleeve (301), the first-level limiting ring (303) is matched and engaged with the first-level limiting groove (8), a sleeve hole (305) is opened at the center of the first-level sleeve (301), and a first-level threaded sleeve (302) is sleeved on the outer end of the first-level sleeve (301).

5. The motorcycle shift gear that is easy to maintain according to claim 4, characterized in that: A receiving hole (309) for receiving the primary sleeve (301) is provided at the center of the secondary sleeve (306); a primary thread groove (310) is provided on the inner wall of the receiving hole (309); the primary thread groove (310) and the primary thread sleeve (302) are matched with each other; a secondary limiting ring (307) is provided at the upper end of the secondary sleeve (306); the secondary limiting ring (307) and the secondary limiting groove (9) are matched and engaged with each other.

6. The motorcycle shift gear convenient for maintenance according to claim 5, characterized in that: A primary hexagonal locking block (304) is provided at the lower end of the primary limiting ring (303), and a secondary hexagonal locking block (308) is provided at the upper end of the secondary limiting ring (307).

7. The motorcycle shift gear that is easy to maintain according to claim 1, characterized in that: The outer ends of the first-stage arc-shaped gear block (1) and the second-stage arc-shaped gear block (2) are both provided with a plurality of sets of gear teeth (4), and the plurality of sets of gear teeth (4) are arranged around the outer ends of the first-stage arc-shaped gear block (1) and the second-stage arc-shaped gear block (2).