Walking speed reducer for special climbing equipment

By designing heat dissipation components and driving components in the special climbing equipment reducer, the circulating extraction and cooling of lubricant oil is solved, and the problem of insufficient heat dissipation of lubricant oil is extended, and the service life of the equipment is reduced.

CN222296939UActive Publication Date: 2025-01-03镇江双扬特种轴承制造有限公司
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Patent Information

Application Number
CN202421335001.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-01-03
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

When the existing special climbing equipment reducers operate at high speed, due to insufficient heat dissipation of lubricant fluid, the temperature rises and the viscosity of lubricant oil decreases, which increases the wear of gears and bearings and reduces the service life of the equipment.

Method used

A walking reducer including a heat dissipation assembly and a driving assembly is designed to realize the circulating extraction and re-injection of lubricating oil through a combination of a heat dissipation shell, conveying gear, heat dissipation pipe, drive motor, cooling assembly and pressurization pump, and use a fan Leaves drive air flow and water spray to accelerate cooling.

Benefits of technology

It effectively improves the cooling effect of lubricant, extends the service life of the reducer, and reduces wear of gears and bearings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a walking speed reducer for special climbing equipment, and relates to the technical field of mechanical equipment. The speed reducer comprises an output motor, the output end of the output motor is provided with a speed reducer body, the top of the speed reducer body is communicated with a liquid inlet pipe, and the front side of the speed reducer body is communicated with a liquid outlet pipe; a heat dissipation assembly is arranged on the front side of the speed reducer body and comprises a heat dissipation shell, and the heat dissipation shell is fixedly connected to the front side of the speed reducer body. Through the arrangement of the heat dissipation assembly, oil deposited in the speed reducer body can be pumped out and discharged into the speed reducer body again, the circulating lubrication effect is achieved, through the arrangement of the cooling assembly, when the oil enters the heat dissipation pipe, air is driven to flow through the fan blades, the temperature conduction effect on the heat dissipation pipe is improved, and the cooling effect of the speed reducer is improved. And water is sprayed to the heat dissipation pipes, and the cooling effect of the lubricating oil is accelerated in a water evaporation heat absorption mode.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical equipment, in particular to a travel reducer for special climbing equipment. Background Art

[0002] Special climbing equipment refers to special equipment used for high-altitude operations or climbing tasks. It usually needs to have special functions and performance to meet specific work requirements. Climbing equipment usually uses a travel reducer to provide driving force and control the travel speed. The travel reducer is usually also equipped with safety devices, such as brakes, limiters, etc., to ensure that the travel is stopped in time in an emergency or to avoid exceeding the safety range.

[0003] However, during the use of the special aerial equipment reducer in the prior art, lubricating fluid is usually injected into the gear box to increase the lubrication effect. However, the lubricating fluid is in a closed state in the gear box. When the equipment runs at high speed, a large amount of heat will be generated. The increase in temperature will cause the viscosity of the lubricating oil to decrease, thereby reducing the lubrication effect. The decline in lubricating oil performance will increase the wear between the gears and bearings, and reduce the service life of the reducer.

[0004] To this end, we provide a special travel reducer for climbing equipment to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a travel reducer for special climbing equipment. Through the cooperation of the heat dissipation component and the drive component, the problem of the special climbing equipment reducer in the prior art that the heat dissipation of the lubricating fluid is not sufficient, the temperature increase will cause the viscosity of the lubricating oil to decrease, and the performance of the lubricating oil will be reduced is solved.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a travel reducer for special climbing equipment, comprising an output motor, a reducer body is installed at the output end of the output motor, a liquid inlet pipe is connected to the top of the reducer body, and a liquid outlet pipe is connected to the front side of the reducer body;

[0008] The front side of the reducer body is provided with a heat dissipation component, and the heat dissipation component includes a heat dissipation shell, the heat dissipation shell is fixedly connected to the front side of the reducer body, the heat dissipation shell is fixedly connected to a conveying shell inside, the conveying shell is movably connected to a transmission shaft inside, the surface of the transmission shaft is fixedly connected to a first conveying gear, the front side of the first conveying gear is meshed with a second conveying gear, and a heat dissipation pipe is provided inside the heat dissipation shell;

[0009] A drive assembly is arranged inside the heat dissipation shell, and the drive assembly includes a drive motor, the drive motor is fixedly connected to the bottom of the heat dissipation shell, and a worm is fixedly connected to the output end of the drive motor;

[0010] A cooling assembly is provided on one side of the heat dissipation shell, and the cooling assembly includes a support box, the support box is fixedly connected to one side of the heat dissipation shell, a support tube is movably connected inside the support box, the other end of the support tube passes through the outside of the heat dissipation shell and is fixedly connected to a fan blade, and a worm gear is fixedly connected to the surface of the support tube.

[0011] The utility model is further configured such that the other end of the liquid inlet pipe penetrates into the interior of the heat dissipation shell and is connected to the heat dissipation pipe, the other end of the liquid outlet pipe penetrates into the interior of the heat dissipation shell and is connected to the conveying shell, and the other end of the heat dissipation pipe is connected to the conveying shell.

[0012] The utility model is further configured that the cooling component also includes a pressure pump, the pressure pump is fixedly connected to the inside of the heat dissipation shell, a water outlet on one side of the pressure pump is connected to a water pipe, and a nozzle is connected to the surface of the support pipe.

[0013] The utility model is further configured such that the other end of the water delivery pipe is communicated with the support box, and one side of the worm is meshed with the worm wheel.

[0014] The utility model is further configured that the top of the worm penetrates into the interior of the conveying shell and is fixedly connected to the second conveying gear, and the surface of the support tube is movably connected to the inner wall of the support box through a bearing.

[0015] The utility model is further configured that an exhaust pipe is sleeved on the surface of the fan blade, and one side of the exhaust pipe is fixedly connected to the heat dissipation shell.

[0016] The utility model is further configured that the front side of the heat dissipation shell is connected with an air inlet pipe, and the inside of the air inlet pipe is fixedly connected with a filter screen.

[0017] The utility model is further configured that a partition is fixedly connected inside the heat dissipation shell, and a water inlet on one side of the pressure pump is connected to the partition through a pipeline.

[0018] The utility model has the following beneficial effects:

[0019] The utility model can extract the oil deposited in the reducer body and discharge it into the reducer body again through the setting of the heat dissipation component, so as to realize the effect of circulating lubrication. Through the setting of the cooling component, when the oil enters the heat dissipation pipe, the fan blades can drive the air flow to improve the temperature conduction effect of the heat dissipation pipe, and water can be sprayed to the heat dissipation pipe to accelerate the cooling effect of the lubricating oil by absorbing heat through water evaporation.

[0020] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.

[0022] Figure 1 This is a structural stereogram of a travel reducer for special climbing equipment;

[0023] Figure 2 This is a cross-sectional view of a heat dissipation shell in a travel reducer for special climbing equipment;

[0024] Figure 3 This is a schematic diagram of the internal structure of a heat dissipation shell in a travel reducer for special climbing equipment;

[0025] Figure 4 It is a top view of the cross-section of the conveying shell of a travel reducer for special climbing equipment;

[0026] Figure 5 The figure is a side sectional view of a support box in a travel reducer for special climbing equipment.

[0027] In the attached drawings: 1. output motor; 2. reducer body; 3. liquid inlet pipe; 4. liquid outlet pipe; 5. heat dissipation shell; 6. conveying shell; 7. transmission shaft; 8. first conveying gear; 9. second conveying gear; 10. heat dissipation pipe; 11. driving motor; 12. worm; 13. support box; 14. support pipe; 15. fan blade; 16. worm gear; 17. booster pump; 18. water pipe; 19. nozzle; 20. exhaust pipe; 21. air inlet pipe; 22. partition. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] For specific embodiment 1, please refer to Figure 1-5 The utility model is a travel reducer for special climbing equipment, comprising an output motor 1, a reducer body 2 is installed at the output end of the output motor 1, a liquid inlet pipe 3 is connected to the top of the reducer body 2, and a liquid outlet pipe 4 is connected to the front side of the reducer body 2;

[0030] A heat dissipation assembly is provided on the front side of the reducer body 2, and the heat dissipation assembly includes a heat dissipation shell 5, the heat dissipation shell 5 is fixedly connected to the front side of the reducer body 2, a conveying shell 6 is fixedly connected inside the heat dissipation shell 5, a transmission shaft 7 is movably connected inside the conveying shell 6, a first conveying gear 8 is fixedly connected to the surface of the transmission shaft 7, a second conveying gear 9 is meshed on the front side of the first conveying gear 8, and a heat dissipation pipe 10 is provided inside the heat dissipation shell 5;

[0031] A driving assembly is arranged inside the heat dissipation shell 5, and the driving assembly includes a driving motor 11, and the driving motor 11 is fixedly connected to the bottom of the heat dissipation shell 5, and a worm 12 is fixedly connected to the output end of the driving motor 11;

[0032] A cooling assembly is provided on one side of the heat dissipation shell 5, and the cooling assembly includes a support box 13, which is fixedly connected to one side of the heat dissipation shell 5. A support tube 14 is movably connected inside the support box 13, and the other end of the support tube 14 passes through the outside of the heat dissipation shell 5 and is fixedly connected to a fan blade 15, and a worm gear 16 is fixedly connected to the surface of the support tube 14.

[0033] Specifically: the liquid outlet pipe 4 is connected to the bottom of the front side of the reducer body 2, and is used to discharge the lubricating oil inside the reducer body 2. The liquid inlet pipe 3 is connected to the top of the reducer body 2, and is used to discharge the cooled lubricating oil into the reducer body 2 again. The end of the liquid outlet pipe 4 away from the reducer is connected to the conveying shell 6, and the other side of the conveying shell 6 is connected to the heat dissipation pipe 10. The other end of the heat dissipation pipe 10 is connected to the liquid inlet pipe 3, and the other end of the liquid inlet pipe 3 is connected to the reducer body 2 to realize the entire circulation pipeline. The first conveying gear 8 is meshed with the second conveying gear 9. When the second conveying gear When the wheel 9 starts to rotate, it drives the first conveying gear 8 to rotate together. During the meshing process of the gears, the tooth grooves between them will form a low-pressure area on the suction port side, generating suction, thereby sucking the liquid into the tooth grooves. As the gears continue to rotate, the sucked liquid is captured by the tooth grooves and moves along the inner wall of the conveying shell 6 toward the discharge port. When the tooth grooves of the gears reach the discharge port, the meshing of the gears causes the liquid in the tooth grooves to be squeezed out and discharged from the conveying shell 6 through the discharge port. This process is repeated every time the gears rotate, thereby achieving continuous liquid delivery.

[0034] For specific embodiment 2, please refer to Figure 1-5On the basis of the specific embodiment 1, the other end of the liquid inlet pipe 3 penetrates into the heat dissipation shell 5 and communicates with the heat dissipation pipe 10, the other end of the liquid outlet pipe 4 penetrates into the heat dissipation shell 5 and communicates with the conveying shell 6, the other end of the heat dissipation pipe 10 communicates with the conveying shell 6, the cooling assembly also includes a pressure pump 17, the pressure pump 17 is fixedly connected to the heat dissipation shell 5, the water outlet on one side of the pressure pump 17 is connected to the water delivery pipe 18, the surface of the support pipe 14 is connected to the nozzle 19, the other end of the water delivery pipe 18 is connected to the support box 13, the worm 12 One side is meshed with the worm gear 16, the top of the worm 12 passes through the interior of the conveying shell 6 and is fixedly connected to the second conveying gear 9, the surface of the support tube 14 is movably connected to the inner wall of the support box 13 through a bearing, and an exhaust pipe 20 is sleeved on the surface of the fan blade 15, one side of the exhaust pipe 20 is fixedly connected to the heat dissipation shell 5, the front side of the heat dissipation shell 5 is connected to the air inlet pipe 21, the inside of the air inlet pipe 21 is fixedly connected to a filter screen, the inside of the heat dissipation shell 5 is fixedly connected to a partition 22, and the water inlet on one side of the pressure pump 17 is connected to the partition 22 through a pipe.

[0035] Specifically: the heat dissipation pipe 10 is made of copper tube material. When the lubricating liquid enters the heat dissipation pipe 10, the heat can be discharged through the heat dissipation pipe 10 to increase the heat dissipation area. The fan blades 15 can rotate under the drive of the support tube 14. The air in the heat dissipation shell 5 is discharged through the rotation of the fan blades 15 to improve the heat dissipation effect. Liquid water is injected into the heat dissipation shell 5 and at the bottom of the heat dissipation pipe 10. The exhaust pipe 20 is sleeved on the surface of the fan blades 15 to improve the protection of the fan blades 15. The filter net is installed inside the air inlet pipe 21 to filter the air entering the heat dissipation shell 5.

[0036] The working principle of the utility model is as follows: when the reducer body 2 works for a long time and the internal heat is high, the staff starts the driving motor 11 through the external controller, and the driving motor 11 cooperates with the worm 12 to drive the first conveying gear 8 to rotate, and the first conveying gear 8 drives the second conveying gear 9 to rotate. The two sets of gears are meshed with each other, which can generate negative pressure on the left side of the conveying shell 6, and the oil inside the reducer body 2 is extracted through the liquid outlet pipe 4, and then discharged into the heat dissipation pipe 10 for circulation;

[0037] The worm 12 rotates while driving the worm gear 16 to rotate. The worm gear 16 cooperates with the support tube 14 to drive the fan blades 15 to rotate. When the fan blades 15 rotate, the hot air inside the heat dissipation shell 5 is discharged, thereby improving the heat dissipation effect on the heat dissipation tube 10. At the same time, the pressure pump 17 is started, and the pressure pump 17 draws the water inside the heat dissipation shell 5 into the support box 13, and then discharges it into the support tube 14, and sprays the water to the heat dissipation tube 10 through the nozzle 19. When the liquid water falls on the surface of the heat dissipation tube 10, the water evaporates and absorbs heat, thereby improving the heat dissipation effect on the heat dissipation tube 10.

[0038] The rotation of the support tube 14 drives the nozzle 19 to rotate, thereby increasing the spraying range of the nozzle 19 , so that the surface of the heat dissipation tube 10 is evenly sprayed with water, and the heat dissipation effect of the heat dissipation tube 10 is further improved.

[0039] The standard parts used in the present invention can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a control unit. The control circuit of the control unit can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field. Therefore, the control method and circuit connection are no longer explained in detail in the present invention.

[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model.

Claims

1. A travel reducer for special climbing equipment, comprising an output motor (1), characterized in that: The output end of the output motor (1) is provided with a reducer body (2); the top of the reducer body (2) is connected to a liquid inlet pipe (3); and the front side of the reducer body (2) is connected to a liquid outlet pipe (4); A heat dissipation component is arranged on the front side of the reducer body (2), and the heat dissipation component comprises a heat dissipation shell (5). The heat dissipation shell (5) is fixedly connected to the front side of the reducer body (2). A conveying shell (6) is fixedly connected inside the heat dissipation shell (5). A transmission shaft (7) is movably connected inside the conveying shell (6). A first conveying gear (8) is fixedly connected to the surface of the transmission shaft (7). A second conveying gear (9) is meshed on the front side of the first conveying gear (8). A heat dissipation pipe (10) is arranged inside the heat dissipation shell (5). A drive assembly is arranged inside the heat dissipation shell (5), the drive assembly comprising a drive motor (11), the drive motor (11) is fixedly connected to the bottom of the heat dissipation shell (5), and a worm (12) is fixedly connected to the output end of the drive motor (11); A cooling assembly is provided on one side of the heat dissipation shell (5), the cooling assembly comprising a support box (13), the support box (13) being fixedly connected to one side of the heat dissipation shell (5), a support tube (14) being movably connected inside the support box (13), the other end of the support tube (14) passing through the outside of the heat dissipation shell (5) and being fixedly connected to a fan blade (15), and a worm gear (16) being fixedly connected to the surface of the support tube (14).

2. The travel reducer for special climbing equipment according to claim 1 is characterized in that: The other end of the liquid inlet pipe (3) penetrates into the interior of the heat dissipation shell (5) and is in communication with the heat dissipation pipe (10), the other end of the liquid outlet pipe (4) penetrates into the interior of the heat dissipation shell (5) and is in communication with the conveying shell (6), and the other end of the heat dissipation pipe (10) is in communication with the conveying shell (6).

3. The travel reducer for special climbing equipment according to claim 1 is characterized in that: The cooling assembly further comprises a pressure pump (17), the pressure pump (17) being fixedly connected to the interior of the heat dissipation shell (5), a water outlet on one side of the pressure pump (17) being connected to a water delivery pipe (18), and a nozzle (19) being connected to the surface of the support pipe (14).

4. The travel reducer for special climbing equipment according to claim 3 is characterized in that: The other end of the water delivery pipe (18) is in communication with the support box (13), and one side of the worm (12) is meshed with the worm wheel (16).

5. The travel reducer for special climbing equipment according to claim 1 is characterized in that: The top of the worm (12) penetrates into the interior of the conveying shell (6) and is fixedly connected to the second conveying gear (9), and the surface of the support tube (14) is movably connected to the inner wall of the support box (13) via a bearing.

6. The travel reducer for special climbing equipment according to claim 1, characterized in that: An exhaust pipe (20) is sleeved on the surface of the fan blade (15), and one side of the exhaust pipe (20) is fixedly connected to the heat dissipation shell (5).

7. The travel reducer for special climbing equipment according to claim 1, characterized in that: The front side of the heat dissipation shell (5) is connected to an air inlet pipe (21), and a filter screen is fixedly connected to the inside of the air inlet pipe (21).

8. The travel reducer for special climbing equipment according to claim 3, characterized in that: A partition plate (22) is fixedly connected to the interior of the heat dissipation shell (5), and a water inlet on one side of the booster pump (17) is connected to the partition plate (22) through a pipeline.