Welding assembly angle error mechanism
By designing frames, drive mechanisms, slide rails, slide tables, displacement sensors and clamping detection tooling mechanisms in welding equipment, the problem of welding equipment not being able to identify micro-angle unqualified welding joints is solved, and the angle difference is achieved Accurate identification and preventing outflow of unqualified parts improve detection efficiency.
Patent Information
- Application Number
- CN202420877834.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Welding equipment cannot identify welded joints with unqualified micro-angle angles, resulting in quality risks. The prior art cannot accurately identify welded joints with excessive angles.
A mechanism including a frame, a drive mechanism, a slide rail, a slide platform, a displacement sensor, a positioning tool and a clamping detection tool are designed. The displacement sensor is installed parallel to the slide rail, the slide platform and the slide rail are slidingly cooperated, and the drive mechanism is driven. The sliding table moves straight along the slide rail, and the clamping inspection tool comes with a finite width detection head, which is used to accurately identify the angle difference of the welded joints.
It realizes accurate identification of the angle of welded joints, ensures that qualified parts and unqualified parts can be reliably identified during the length detection process, prevents unqualified parts from flowing out, and improves the working efficiency of the equipment.
Smart Images

Figure CN222298704U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection tooling and relates to a welding part angle error mechanism, which is particularly suitable for accurately identifying unqualified parts with micro angles. Background Art
[0002] The workpiece stabilizer bar includes a shell and a bar; the shell and the bar are welded together. During the stabilizer bar welding process, equipment failure caused the angle between the shell and the bar to be out of tolerance after welding; due to the deformation caused by welding, the welding equipment could not identify the unqualified welded parts. When the welded parts enter the assembly process, the assembly equipment has the function of detecting the length of the parts, but since the length difference between qualified parts and unqualified parts is very small, the equipment cannot identify the unqualified parts, causing quality risks. Summary of the invention
[0003] The utility model discloses a welding part angle error mechanism to solve the problems that the existing welding part angle error recognition cannot be realized, and there is a risk of unqualified parts flowing out.
[0004] The utility model comprises a frame, a driving mechanism, a slide rail, a slide table, a displacement sensor, a positioning tool, a clamping detection tool and a workbench; the displacement sensor is parallel to the slide rail and is installed and connected on the frame; the slide rail is slidably matched and connected with the slide table; the driving mechanism is drivingly connected with the slide table; the driving mechanism drives the slide table, and the slide table can reciprocate along the slide rail in a straight line; the positioning tool is installed and connected on the frame at the rear end of the slide rail; the clamping detection tool is installed and connected on the slide table; the clamping detection tool is provided with a width-limiting detection head; the width of the width-limiting detection head is equal to the width of the width-limiting part of the qualified welding assembly.
[0005] Detection working process:
[0006] The welding assembly is placed on the workbench 6, and the positioning tool 4 limits the welding assembly; the driving mechanism drives the slide 2 and drives the clamping detection tool 5 to clamp the welding assembly; when the welding assembly angle is qualified, the limited width part of the welding assembly can completely enter the limited width detection head 5a of the clamping detection tool 5; when the welding assembly angle is unqualified, the angle difference is tilted, and the limited width part of the welding assembly cannot completely enter the limited width detection head 5a of the clamping detection tool 5; the displacement sensor 3 senses the displacement of the limited width detection head 5a of the clamping detection tool 5; and accurately identifies the workpiece with unqualified welding assembly angle.
[0007] The driving mechanism of the utility model can be a cylinder, a hydraulic cylinder, or a motor.
[0008] The positive effect of the utility model is that by detecting the length of the assembled parts, the lengths of qualified parts and unqualified parts vary greatly during the length detection process, and the parts with out-of-tolerance angles of the welded parts can be accurately and reliably identified, thereby identifying unqualified parts and preventing the unqualified parts from flowing out; the working rhythm of the equipment is synchronized, and the efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the structure of the utility model;
[0010] Figure 2 This is a schematic diagram of qualified workpiece detection of the utility model;
[0011] Figure 3 This is a schematic diagram of unqualified workpiece detection in the utility model;
[0012] In the figure: 1 slide rail, 2 slide table, 3 displacement sensor, 4 positioning tooling, 5 clamping detection tooling, 6 workbench; 5a width limit detection head, J1 shell, J2 rod. DETAILED DESCRIPTION
[0013] An embodiment of the present utility model is described in detail below with reference to the accompanying drawings.
[0014] The welded assembly is a stabilizer bar; the stabilizer bar comprises a shell and a bar; the shell and the bar are connected by welding.
[0015] The utility model is implemented as follows Figure 1 As shown, it includes a frame, a driving mechanism, a slide rail 1, a slide table 2, a displacement sensor 3, a positioning tool 4, a clamping detection tool 5, and a workbench 6; the driving mechanism is a cylinder; the displacement sensor 3 is parallel to the slide rail 1 and is installed and connected to the frame; the slide rail 1 is slidably connected to the slide table 2; the driving mechanism is drivingly connected to the slide table 2; the driving mechanism drives the slide table 2, and the slide table 2 can reciprocate in a straight line along the slide rail 1; the positioning tool 4 is installed and connected to the rear end frame of the slide rail 1; the clamping detection tool 5 is installed and connected to the slide table 2.
[0016] like Figure 2 , Figure 3 As shown, the clamping detection tool 5 is provided with a width-limiting detection head 5a; the width of the width-limiting detection head 5a is equal to the width of the left shell J1 of the qualified welding assembly.
[0017] like Figure 2 As shown, the welding angle is qualified, and the center line of the left shell J1 is perpendicular to the center line of the rod J2.
[0018] like Figure 3 As shown, the welding angle is unqualified, and the center line of the left shell J1 is not perpendicular to the center line of the rod J2.
[0019] The detection process is as follows Figure 1 , Figure 2 , Figure 3 As shown:
[0020] The welding assembly is placed on the workbench 6, and the positioning tool 4 limits the welding assembly; the driving mechanism drives the slide 2 and drives the clamping detection tool 5 to clamp the welding assembly; when the welding assembly angle is qualified, the left shell of the welding assembly can completely enter the width limiting detection head 5a of the clamping detection tool 5; when the welding assembly angle is unqualified, the angle difference is tilted, and the left shell of the welding assembly cannot completely enter the width limiting detection head 5a of the clamping detection tool 5; the displacement sensor 3 senses the displacement of the width limiting detection head 5a of the clamping detection tool 5; and accurately identifies the workpiece with unqualified welding assembly angle.
Claims
1. A welding part angle error mechanism; characterized in that: It includes a frame, a driving mechanism, a slide rail, a slide table, a displacement sensor, a positioning tool, a clamping detection tool, and a workbench; the displacement sensor is parallel to the slide rail and is installed and connected to the frame; the slide rail and the slide table are slidably connected; the driving mechanism is connected to the slide table; the driving mechanism drives the slide table, and the slide table can move back and forth in a straight line along the slide rail; The positioning tool is installed and connected to the rear end frame of the slide rail; the clamping detection tool is installed and connected to the slide table; the clamping detection tool is provided with a width-limiting detection head; the width of the width-limiting detection head is equal to the width of the width-limiting part of the qualified welding assembly.