Efficient valve sealing performance testing device

Through the gear transmission driven by the electric push rod and the flip motor, the automatic docking and detection of the valve seal detection device is realized, solving the problem of low detection efficiency caused by manual installation and disassembly, and significantly improving the detection efficiency.

CN222299050UActive Publication Date: 2025-01-03TANGSHAN SIYUAN ENG MATERIAL TESTING CO LTD
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Patent Information

Application Number
CN202421174773.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-03
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing valve seal detection device requires manual installation and removal of the valve, which leads to troublesome installation and removal, wasted time and affects the detection efficiency.

Method used

An efficient valve sealing inspection device is designed, and the valve body is automatically clamped and pushed into the sink by using electric push rods and flip motors. Air injection is simplified by gear transmission and air pump, and the docking operation is simplified and detection efficiency is improved.

Benefits of technology

The device simplifies the docking process between the valve and the detection device through automated operation, significantly improves the efficiency of valve seal detection and reduces manual operation time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222299050U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-efficiency valve sealing performance testing device, which comprises a bottom plate, a water tank is arranged above the bottom plate, fixing columns are fixedly arranged on two sides of the water tank, connecting bearings are arranged in the fixing columns, an electric push rod is arranged in the connecting bearings in a penetrating manner, and the electric push rod is connected with the water tank. A transmission arm is installed at the output end of the electric push rod, an air inlet hard pipe is installed below the transmission arm, a butt joint ring is installed on the side, away from the transmission arm, of the air inlet hard pipe, and a sealing rubber pad is installed on the outer surface of the butt joint ring. According to the efficient valve sealing performance testing device, an electric push rod pushes a butt joint ring to move to be matched with a positioning rod to clamp a valve body, and an air inlet hard pipe is communicated with a port of the valve body, so that the butt joint operation between the valve body and the testing device becomes simple and convenient; meanwhile, the inspection device is controlled by the overturning motor to push the valve body into the water tank for detection, and the inspection device and the water tank cooperate with each other, thereby greatly improving the detection efficiency of the airtightness of the valve body.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve inspection, in particular to an efficient valve sealing inspection device. Background Art

[0002] A valve is a device used to control the direction, pressure and flow of a fluid in a fluid system. A valve is a device that allows the medium (liquid, gas, powder) in piping and equipment to flow or stop and control its flow. According to the operating principle of the mechanism, valves can be divided into cut-off valves (such as gate valves, stop valves, etc.), control valves (regulating valves, pressure reducing valves and temperature and pressure reducing valves) and automatic valves (such as safety valves, check valves, etc.). Sealing performance refers to the ability of each sealing part of the valve to prevent leakage of the medium. It is the most important technical performance indicator of the valve. An efficient valve sealing test device is a commonly used equipment for valve sealing test.

[0003] China Authorization Announcement No. CN214040527U relates to a valve sealing detection device, including a device body and a working platform, a control platform and a detection component arranged on the device body, the control platform is located above the working platform, the working platform has a detection chamber with an opening at one end, the opening of the detection chamber is movably provided with a protective plate, the detection component includes a gas booster pump, a connecting joint and a gas pipeline, the gas booster pump is connected to the connecting joint through the gas pipeline, the gas pipeline is provided with a solenoid valve, the solenoid valve is used to control the on and off of the gas pipeline, a water storage tank for containing water is provided in the detection chamber, the connecting joint is installed in the water storage tank, and the valve installed on the connecting joint can be immersed in water, and a control switch is provided on the control platform, and the control switch is electrically connected to the solenoid valve. It has the characteristics of simple structure, low cost and easy to determine the leakage position of the valve.

[0004] The above-mentioned valve sealing detection device needs to manually install the valve on the connecting joint in water when in use. Installing the valve in water and manually installing and removing the valve will make the installation and removal of the valve more troublesome, waste more time, and thus affect the efficiency of valve sealing detection. For this reason, we propose an efficient valve sealing inspection device. Utility Model Content

[0005] The purpose of the utility model is to provide an efficient valve sealing inspection device to solve the problem proposed in the above background technology that the above valve sealing inspection device needs to manually install the valve on the connecting joint in water when in use, and the installation of the valve in water and the manual installation and removal of the valve will make the installation and removal of the valve more troublesome, waste more time, and thus affect the efficiency of valve sealing inspection.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient valve sealing inspection device, comprising a bottom plate, a water tank is installed above the bottom plate, fixed columns are fixedly installed on both sides of the water tank, connecting bearings are installed inside the fixed columns, electric push rods are inserted inside the connecting bearings, a transmission arm is installed at the output end of the electric push rod, an air intake hard pipe is installed below the transmission arm, a docking ring is installed on the side of the air intake hard pipe away from the transmission arm, a sealing rubber pad is installed on the outer surface of the docking ring, a positioning rod is inserted inside the sealing rubber pad, a valve body is arranged between the two docking rings, and a second gear is installed on the outer surface of the electric push rod;

[0007] A flip motor is installed on the upper left side of the fixing column, and a first gear is installed at the output end of the flip motor.

[0008] Preferably, the electric push rod is movably connected to the fixed column via a connecting bearing, and the electric push rod is rotated inside the fixed column.

[0009] Preferably, the first gear and the second gear are meshingly connected, and the flip motor realizes gear transmission with the electric push rod through the first gear and the second gear.

[0010] Preferably, the air intake pipe is moved inside the water tank by a flip motor, an electric push rod and a transmission arm, and the valve body is detachably connected to the docking ring by an electric push rod and a positioning rod, and the air intake pipe is connected to the connecting port of the valve body.

[0011] Preferably, the fixing column is further provided with:

[0012] An air pump is installed at the lower left side of the fixing column, and an air delivery hose is installed at the output end of the air pump.

[0013] Preferably, the output end of the air pump is connected to the air intake hard pipe through an air delivery hose.

[0014] Compared with the prior art, the utility model provides an efficient valve sealing inspection device, which has the following beneficial effects: the efficient valve sealing inspection device, through the electric push rod to push the docking ring to move and cooperate with the positioning rod to clamp the valve body, and connect the air intake hard pipe with the port of the valve body, so that the docking operation between the valve body and the inspection device becomes simple and convenient, and at the same time, the inspection device is controlled by the flip motor to push the valve body into the water tank for inspection, and the two cooperate with each other, thereby greatly improving the inspection efficiency of the air tightness of the valve body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the connection structure between the fixed column and the electric push rod of the utility model;

[0017] Figure 3 It is a schematic diagram of the external structure of the docking ring of the utility model.

[0018] In the figure: 1. bottom plate; 2. water tank; 3. docking ring; 4. air intake pipe; 5. fixing column; 6. air pump; 7. air supply hose; 8. flip motor; 9. electric push rod; 10. first gear; 11. second gear; 12. transmission arm; 13. connecting bearing; 14. sealing rubber pad; 15. positioning rod; 16. valve body. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3, an efficient valve sealing inspection device, comprising a bottom plate 1, a water tank 2 is installed above the bottom plate 1, and fixed columns 5 are fixedly installed on both sides of the water tank 2; an air pump 6 is installed at the lower left side of the fixed column 5, an air delivery hose 7 is installed at the output end of the air pump 6, a connecting bearing 13 is installed inside the fixed column 5, and an electric push rod 9 is inserted inside the connecting bearing 13; the electric push rod 9 is movably connected to the fixed column 5 through the connecting bearing 13, and the electric push rod 9 is rotated inside the fixed column 5, a transmission arm 12 is installed at the output end of the electric push rod 9, and an air intake hard pipe 4 is installed below the transmission arm 12; the output end of the air pump 6 is connected with the air intake hard pipe 4 through the air delivery hose 7, and the air intake hard pipe 4 is installed on the side away from the transmission arm 12, and a docking ring 3 is installed on the outer surface of the docking ring 3. A sealing rubber pad 14 is installed, and a positioning rod 15 is inserted inside the sealing rubber pad 14, and a valve body 16 is arranged between the two docking rings 3, and the valve body 16 is connected to the docking ring 3 through the electric push rod 9 and the positioning rod 15. The connecting ring 3 realizes a detachable connection, and the air intake hard pipe 4 is connected with the connecting port of the valve body 16, and a second gear 11 is installed on the outer surface of the electric push rod 9; the flip motor 8 is installed on the upper left side of the fixed column 5; the air intake hard pipe 4 is moved inside the water tank 2 by the flip motor 8, the electric push rod 9 and the transmission arm 12, and a first gear 10 is installed at the output end of the flip motor 8; the first gear 10 and the second gear 11 are meshed and connected, and the flip motor 8 realizes gear transmission with the electric push rod 9 through the first gear 10 and the second gear 11; the electric push rod 9 pushes the docking ring 3 to move and cooperates with the positioning rod 15 to clamp the valve body 16, and the air intake hard pipe 4 is connected with the port of the valve body 16, so that the docking operation between the valve body 16 and the inspection device becomes simple and convenient, and at the same time, the flip motor 8 controls the inspection device to push the valve body 16 into the water tank 2 for inspection, and the two cooperate with each other, thereby greatly improving the inspection efficiency of the air tightness of the valve body 16.

[0021] Working principle: When using this efficient valve sealing inspection device, first place the valve body 16 between the two docking rings 3, then the single chip microcomputer controls the electric push rod 9 to work and push the transmission arm 12 to move, driving the two docking rings 3 to approach each other, so that the positioning rod 15 is inserted into the connection hole of the flange on the valve body 16, and then the valve body 16 is clamped. The sealing rubber pad 14 ensures the air tightness of the connection between the intake hard pipe 4 and the output and input ends of the valve body 16. Secondly, the single chip microcomputer controls the flip motor 8 to work and drives the electric push rod 9 to rotate 180° through the first gear 10 and the second gear 11, and then through the transmission The arm 12 drives the valve body 16 to rotate to the inside of the water tank 2, and then the single-chip microcomputer controls the secondary air pump 6 to be powered on to inject a certain amount of gas into the inside of the valve body 16 through the air supply hose 7 and the air intake hard pipe 4. If there are no bubbles in the water tank 2, it means that the valve body 16 has a good sealing performance, otherwise the sealing performance is poor, so as to detect the air tightness of the valve body 16. Finally, after the detection is completed, the single-chip microcomputer controls the flip motor 8 to work again to drive the electric push rod 9 to rotate 180° in the opposite direction. The single-chip microcomputer controls the electric push rod 9 to work and drive the transmission arm 12 to move in the opposite direction, so that the valve body 16 can be removed. This is the working principle of the efficient valve sealing inspection device.

[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient valve sealing inspection device, characterized in that: include: A bottom plate (1), a water tank (2) is installed above the bottom plate (1), fixed columns (5) are fixedly installed on both sides of the water tank (2), a connecting bearing (13) is installed inside the fixing column (5), an electric push rod (9) is inserted inside the connecting bearing (13), a transmission arm (12) is installed at the output end of the electric push rod (9), an air intake pipe (4) is installed below the transmission arm (12), a docking ring (3) is installed on the side of the air intake pipe (4) away from the transmission arm (12), a sealing rubber pad (14) is installed on the outer surface of the docking ring (3), a positioning rod (15) is inserted inside the sealing rubber pad (14), a valve body (16) is arranged between the two docking rings (3), and a second gear (11) is installed on the outer surface of the electric push rod (9); A turning motor (8) is installed on the upper left side of the fixing column (5), and a first gear (10) is installed at the output end of the turning motor (8).

2. An efficient valve sealing inspection device according to claim 1, characterized in that: The electric push rod (9) is movably connected to the fixed column (5) via a connecting bearing (13), and the electric push rod (9) is rotated inside the fixed column (5).

3. An efficient valve sealing inspection device according to claim 1, characterized in that: The first gear (10) and the second gear (11) are meshed and connected, and the flip motor (8) realizes gear transmission with the electric push rod (9) through the first gear (10) and the second gear (11).

4. An efficient valve sealing inspection device according to claim 1, characterized in that: The air intake pipe (4) is moved inside the water tank (2) by means of a flip motor (8), an electric push rod (9) and a transmission arm (12), and the valve body (16) is detachably connected to the docking ring (3) by means of the electric push rod (9) and the positioning rod (15), and the air intake pipe (4) is connected to the connecting port of the valve body (16).

5. An efficient valve sealing inspection device according to claim 1, characterized in that: The fixed column (5) is also provided with: An air pump (6) is installed at the lower left side of the fixing column (5), and an air delivery hose (7) is installed at the output end of the air pump (6).

6. An efficient valve sealing inspection device according to claim 5, characterized in that: The output end of the air pump (6) is connected to the air intake hard pipe (4) via an air delivery hose (7).