Detection device applied to production of suction nozzle bag and nozzle welding machine

Through the online real hole leak detection and detection device for confirming and removing bad bags, the problem of inaccurate leakage detection of nozzle bags is solved, ensuring the quality of each nozzle bag, avoiding air leakage bags flowing to the customer's factory, and improving the product Quality assurance in the market.

CN222299098UActive Publication Date: 2025-01-03LOGOS PACKAGING HUIZHOU CO LTD
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Patent Information

Application Number
CN202421189554.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-03
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The prior art cannot accurately detect leakage of each suction nozzle bag, resulting in air leakage bags that may flow to the customer's factory and cannot provide 100% quality assurance.

Method used

A detection device including a clamping mechanism and a detection mechanism is designed to conduct online real hole leakage detection and confirmation of each nozzle bag through a vacuum nozzle and a pressure sensor, and remove the poor leakage bag through a removal mechanism to ensure that each Quality of the nozzle bag.

Benefits of technology

Accurate quality inspection of each nozzle bag and the removal of bad bags are achieved, avoiding air leakage bags flowing to customer factories, and improving the quality assurance and customer satisfaction of the product market.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of suction nozzle bag production, and discloses a detection device and a nozzle welding machine applied to suction nozzle bag production, the detection device comprises a clamping mechanism and a detection mechanism, the clamping mechanism is used for clamping a suction nozzle of a suction nozzle bag; the detection mechanism is arranged corresponding to the clamping mechanism; the clamping mechanism comprises a moving block and a clamp, and the clamp is connected with the moving block; the detection mechanism comprises a first air cylinder, a fixing part and an evacuating part, the first air cylinder is connected with the fixing part, and the fixing part is fixedly connected with the evacuating part; wherein the vacuumizing component comprises a vacuum nozzle and a pressure sensor, the vacuum nozzle is arranged corresponding to the clamp, and the pressure sensor senses the pressure state of the vacuum nozzle. According to the utility model, the detection mechanism is adopted to carry out leak detection confirmation on each suction nozzle bag, so that the quality of each suction nozzle bag is effectively ensured, and air leakage bags are prevented from flowing to customer factories, thereby playing a good quality guarantee for the whole product market.
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Description

Technical Field

[0001] The utility model belongs to the technical field of nozzle bag production, and in particular relates to a detection device and a nozzle welding machine used for producing nozzle bags. Background Art

[0002] The structure of the spout bag is mainly divided into two parts: the spout and the stand-up bag. The stand-up bag part is consistent with the ordinary four-side seal stand-up bag in structure, but generally uses composite materials to meet the requirements of different food packaging. The spout part can be regarded as a general bottle mouth with a straw. The two parts are tightly combined to form a beverage packaging that supports suction. Moreover, since it is a soft package, there is no difficulty in sucking. After sealing, the contents are not easy to shake. It is a very ideal new beverage packaging.

[0003] At present, leakage at the welding nozzle of flexible packaging spout bags is a major risk point of the product. In the conventional production process, a certain number of bags are regularly tested offline for leakage, damage resistance and other performance tests. However, this method can only test the probability of whether the product is defective, and cannot confirm the leakage of each bag, which leads to leaking bags flowing to customer factories, and the quality of the products cannot be guaranteed 100%. Utility Model Content

[0004] In order to solve the shortcomings of the prior art, the utility model provides a detection device used in the production of spout bags. By setting up the detection device, online true hole leak detection is performed on each spout bag to effectively ensure the quality of each spout bag and prevent leaking bags from flowing to customer factories, thereby providing good quality assurance for the entire product market.

[0005] The technical effects to be achieved by the utility model are achieved through the following aspects:

[0006] The utility model provides a detection device used for producing a spout bag, comprising a clamping mechanism and a detection mechanism, wherein the clamping mechanism is used for clamping the spout of the spout bag; the detection mechanism is arranged corresponding to the clamping mechanism;

[0007] The clamping mechanism includes a moving block and a clamp, and the clamp is connected to the moving block; the detection mechanism includes a first cylinder, a fixed component and an evacuation component, the first cylinder is connected to the fixed component, and the fixed component is fixedly connected to the evacuation component;

[0008] Wherein, the evacuation component includes a vacuum nozzle and a pressure sensor, the vacuum nozzle is arranged corresponding to the clamp, and the pressure sensor senses the pressure state of the vacuum nozzle.

[0009] Furthermore, the evacuation component is symmetrically connected to the fixing component.

[0010] Furthermore, the clamp includes a body and a slot, one end of the body is fixedly connected to the moving block, and the slot is arranged at the other end of the body.

[0011] Furthermore, the detection mechanism also includes a CCD camera and a fill light, the CCD camera is connected to the fixing component and is arranged relative to the fixture; the fill light is arranged corresponding to the fixture, and the fill light is used to fill light for the CCD camera.

[0012] Furthermore, it also includes a rejection mechanism, which is arranged on one side of the detection mechanism, and the moving block moves between the rejection mechanism and the detection mechanism.

[0013] Furthermore, the rejecting mechanism includes a rejecting component and a waste collecting component, the rejecting component is arranged above the clamp, the waste collecting component is arranged opposite to the rejecting component, and the waste collecting component is arranged below the clamp.

[0014] Furthermore, the rejection component includes a shifting block, a second cylinder and a pushing cylinder, the lower end of the second cylinder is connected to the shifting block, and one end of the pushing cylinder is connected to the lifting cylinder. Preferably, the shifting block is an inverted L-shaped shifting block.

[0015] Furthermore, the waste collecting component includes a collecting pipe and a storage box, and the collecting pipe is arranged between the shifting block and the storage box.

[0016] Furthermore, the collecting pipe includes a pipe body and a guide plate, and the guide plate is connected to both sides of the pipe body.

[0017] A welding nozzle machine comprises the above-mentioned detection device.

[0018] In summary, the utility model has at least the following benefits:

[0019] 1. The detection device provided by the utility model adopts a detection mechanism to perform online true hole leak detection and confirmation on each nozzle bag, effectively ensuring the quality of each nozzle bag and preventing leaking bags from flowing to the customer's factory, thereby providing good quality assurance for the entire product market.

[0020] 2. The detection device provided by the utility model adopts a rejection mechanism to reject defective leaking bags, which is convenient for distinguishing them from qualified nozzle bags, preventing defective bags from entering the market and improving customer satisfaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the utility model.

[0022] Figure 2This is a schematic diagram of the structure of the clamping mechanism in Example 1 of the utility model.

[0023] Figure 3 This is a schematic diagram of the structure of the detection mechanism in Example 1 of the utility model.

[0024] Figure 4 This is a schematic diagram of the overall structure of Example 2 of the utility model.

[0025] Figure 5 This is a schematic diagram of the structure of the removal components in Example 2 of the utility model.

[0026] Figure 6 This is a schematic diagram of the structure of the waste collection component in Example 2 of the utility model.

[0027] Markings in the figure:

[0028] 1. Clamping mechanism, 11. Moving block, 12. Fixture, 121. Main body, 122. Card slot; 2. Detection mechanism, 21. First cylinder, 22. Fixing component, 23. Evacuation component, 231. Vacuum nozzle, 232. Pressure sensor, 24. CCD camera, 25. Fill light; 3. Rejection mechanism, 31. Rejection component, 311. Diverter block, 312. Second cylinder, 313. Push cylinder, 32. Waste collection component, 321. Collection pipe, 3211. Tube body, 3212. Guide plate, 322. Storage box; 4. Suction nozzle bag. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. The described implementation is a part of the implementation of the utility model, not all of the implementations.

[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0031] Embodiment 1:

[0032] Please see attached Figure 1-3The utility model is a detection device for producing nozzle bags, comprising a clamping mechanism 1 and a detection mechanism 2, wherein the clamping mechanism 1 is used to clamp the nozzle of the nozzle bag 4; the detection mechanism 2 is arranged corresponding to the clamping mechanism 1; the clamping mechanism 1 comprises a moving block 11 and a clamp 12, and the clamp 12 is connected to the moving block 11; the detection mechanism 2 comprises a first cylinder 21, a fixing component 22 and a vacuum component 23, the first cylinder 21 is connected to the fixing component 22, and the fixing component 22 is fixedly connected to the vacuum component 23; wherein the vacuum component 23 comprises a vacuum nozzle 231 and a pressure sensor 232, the vacuum nozzle 231 is arranged corresponding to the clamp 12, and the pressure sensor 232 senses the pressure state of the vacuum nozzle 231.

[0033] Specifically, the clamp 12 is used to clamp the nozzle part of the nozzle bag 4, and the moving block 11 is used to move the nozzle bag 4 between different stations. The vacuum nozzle 231 is driven by a vacuum pump to evacuate the air in the nozzle bag 4. The first cylinder 21 drives the vacuum nozzle 231 to move up and down.

[0034] In this embodiment, the detection process is as follows: the clamp 12 of the clamping mechanism 1 clamps the nozzle bag 4, and moves to the lower end of the vacuum nozzle 231 through the moving block 11, and then the first cylinder 21 drives the vacuum nozzle 231 to descend until it docks with the nozzle of the nozzle bag 4, thereby performing a vacuum operation, and detecting the internal and external pressure changes of the nozzle bag 4 through the pressure sensor 232 to determine whether the nozzle bag 4 is leaking.

[0035] Specifically, when a spout bag 4 is evacuated and pressure is maintained, if there is air leakage inside the spout bag 4, the external atmosphere will enter the spout bag 4 through the leak point, causing the pressure inside the spout bag 4 to rise. This process measures the change in pressure inside and outside the spout bag 4 through the pressure sensor 232 to detect and determine whether the bag has air leakage. In this way, the detection mechanism 2 is used to perform online true hole leak detection and confirmation on each spout bag 4, effectively ensuring the quality of each spout bag 4, and preventing leaky bags from flowing to customer factories, thereby providing good quality assurance for the entire product market.

[0036] In some embodiments, the evacuation component 23 is symmetrically connected to the fixing component 22. The evacuation component 23 is arranged corresponding to the clamp 12, that is, two clamps 12 are preferably arranged, so that the nozzle bags 4 can be inspected in pairs, which shortens the inspection time and improves the inspection efficiency.

[0037] In some embodiments, the clamp 12 includes a body 121 and a slot 122, one end of the body 121 is fixedly connected to the moving block 11, and the slot 122 is provided at the other end of the body 121. Specifically, the slot 122 is a U-shaped slot 122, which is used to clamp the nozzle in the nozzle bag 4. The slot 122 and the nozzle are used in combination to achieve a stable placement of the nozzle in the slot 122, and at the same time, under the action of external force, it is also convenient for the nozzle to quickly load or unload from the slot 122.

[0038] In some embodiments, the detection mechanism 2 also includes a CCD camera 24 and a fill light 25. The CCD camera 24 is connected to the fixing component 22 and is arranged relative to the fixture 12. The fill light 25 is arranged corresponding to the fixture 12, and the fill light 25 is used to fill light for the CCD camera 24. Specifically, the CCD camera 24 is used to further photograph and detect the nozzle bag 4, and then transmit the status information of the nozzle bag 4 to the control system. According to the control system, the qualified sample of the nozzle bag 4 is compared to determine whether the nozzle bag 4 photographed by the CCD camera 24 is qualified, and then a qualified or unqualified signal is transmitted, so as to proceed to the next step of the action direction. Among them, the control system is achievable by existing program programming. In addition, the fill light 25 is used to increase the brightness around the nozzle bag 4, thereby improving the clarity and accuracy of the CCD camera 24 shooting.

[0039] Embodiment 2:

[0040] The difference between this embodiment and embodiment 1 is that this embodiment further optimizes the detection device of the utility model.

[0041] See also Figures 4 to 6 , and also includes a rejection mechanism 3, which is arranged on one side of the detection mechanism 2, and a moving block 11 moves between the rejection mechanism 3 and the detection mechanism 2. Among them, the rejection mechanism 3 is used to reject the unqualified suction spout bag 4 detected by the detection mechanism 2. The moving block 11 moves the suction spout bag 4 from the station of the detection mechanism 2 to the station of the rejection mechanism 3, realizing the detection of the suction spout bag 4 and the rejection of unqualified ones, and the action connection is tight, thereby improving the efficiency of identifying and rejecting unqualified suction spout bags 4.

[0042] Specifically, the rejecting mechanism 3 includes a rejecting component 31 and a waste collecting component 32, wherein the rejecting component 31 is disposed above the fixture 12, the waste collecting component 32 is disposed opposite to the rejecting component 31, and the waste collecting component 32 is disposed below the fixture 12. The rejecting component 31 takes the unqualified nozzle bag 4 out of the fixture 12, so that the unqualified nozzle bag 4 falls into the waste collecting component 32.

[0043] The rejecting component 31 includes a shifting block 311, a second cylinder 312 and a pushing cylinder 313. The lower end of the second cylinder 312 is connected to the shifting block 311, and one end of the pushing cylinder 313 is connected to the lifting cylinder. Specifically, the shifting block 311 is an inverted L-shaped shifting block 311.

[0044] Through the setting of the above-mentioned rejection mechanism 3, the specific rejection action is: when the detection mechanism 2 detects the unqualified signal of the nozzle bag 4, the unqualified signal is transmitted to the control system, and then the control system starts the rejection component 31 to operate. When the moving block 11 moves to the bottom of the rejection mechanism 3 with the clamp 12, the second cylinder 312 is started, driving the shifting block 311 to descend to be parallel with the nozzle bag 4, and then the shifting block 311 is driven to move away from the moving block 11 by starting the pushing cylinder 313, so that the shifting block 311 pushes the unqualified nozzle bag 4 to disengage from the card slot 122, so that the unqualified nozzle bag 4 falls into the waste collecting component 32, and the unqualified nozzle bag 4 is rejected. The overall action process has a strong rhythm and a good rejection effect. And through the setting of the shape of the shifting block 311, the pushing cylinder 313 and the nozzle bag 4 are cleverly connected to ensure the smoothness of the rejection operation.

[0045] See also Figure 6 The waste collecting component 32 includes a collecting pipe 321 and a storage box 322. The collecting pipe 321 is arranged between the shifting block 311 and the storage box 322. The collecting pipe 321 includes a tube body 3211 and a guide plate 3212. The guide plate 3212 is connected to both sides of the tube body 3211. The collecting pipe 321 gradually decreases from a height close to one end of the clamp 12 to a height close to one end of the storage box 322. After the unqualified nozzle bag 4 falls into the collecting pipe 321, due to the gravity of the nozzle bag 4 itself, it will slide through the collecting pipe 321 to the storage box 322, thereby achieving unified collection and facilitating subsequent operations. Through the setting of the guide plate 3212, it is effectively ensured that the unqualified nozzle bag 4 falls into the storage box 322 according to a suitable path, thereby avoiding the falling of the unqualified nozzle bag 4.

[0046] Embodiment 3:

[0047] Based on the above embodiment, this embodiment provides a nozzle welding machine, including the above detection device. Each nozzle bag 4 produced by the nozzle welding machine can be tested for air leakage, ensuring the quality of each nozzle bag 4 and preventing leaking bags from flowing to customer factories, thereby providing good quality assurance for the entire product market.

[0048] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0049] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0050] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0051] In the present utility model, unless otherwise clearly specified and limited, the first feature being above or below the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being above, above, and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being below, below, and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0052] Although the utility model is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes based on the above content. Therefore, all such substitutions, improvements and changes are included in the spirit and scope of the appended claims.

Claims

1. A detection device used in the production of nozzle bags, characterized in that: It includes a clamping mechanism and a detection mechanism, wherein the clamping mechanism is used to clamp the nozzle of the nozzle bag; the detection mechanism is arranged corresponding to the clamping mechanism; The clamping mechanism includes a moving block and a clamp, and the clamp is connected to the moving block; the detection mechanism includes a first cylinder, a fixed component and an evacuation component, the first cylinder is connected to the fixed component, and the fixed component is fixedly connected to the evacuation component; Wherein, the evacuation component includes a vacuum nozzle and a pressure sensor, the vacuum nozzle is arranged corresponding to the clamp, and the pressure sensor senses the pressure state of the vacuum nozzle.

2. The detection device for producing nozzle bags according to claim 1, characterized in that: The evacuation component is symmetrically connected to the fixing component.

3. The detection device for producing nozzle bags according to claim 1, characterized in that: The clamp comprises a body and a slot, one end of the body is fixedly connected to the moving block, and the slot is arranged at the other end of the body.

4. The detection device for producing nozzle bags according to claim 1, characterized in that: The detection mechanism also includes a CCD camera and a fill light. The CCD camera is connected to the fixing component and is arranged relative to the fixture. The fill light is arranged corresponding to the fixture and is used to fill light for the CCD camera.

5. The detection device for producing nozzle bags according to claim 1, characterized in that: It also includes a rejection mechanism, which is arranged on one side of the detection mechanism, and the moving block moves between the rejection mechanism and the detection mechanism.

6. The detection device for producing nozzle bags according to claim 5, characterized in that: The rejecting mechanism comprises a rejecting component and a waste collecting component, wherein the rejecting component is arranged above the clamp, the waste collecting component is arranged opposite to the rejecting component, and the waste collecting component is arranged below the clamp.

7. The detection device for producing nozzle bags according to claim 6, characterized in that: The rejecting component includes a shifting block, a second cylinder and a pushing cylinder. The upper end of the second cylinder is connected to the pushing cylinder, and one end of the pushing cylinder is connected to the shifting block.

8. The detection device for producing nozzle bags according to claim 7, characterized in that: The waste collecting component comprises a collecting pipe and a receiving box, and the collecting pipe is arranged between the shifting block and the receiving box.

9. The detection device for producing nozzle bags according to claim 8, characterized in that: The collecting pipe comprises a pipe body and a guide plate, and the guide plate is connected to two sides of the pipe body.

10. A welding nozzle machine, characterized in that: Comprising a detection device as described in any one of claims 1-9.