Coal quality test sampler
By designing a coal quality test sampler, using the combined structure of the crushing box and the conical hammer, the position of the conical hammer and the spacing between the crushing box is adjusted, and the rapid collection of coal particles that meet the requirements is solved, solving the problem of low efficiency of existing sampling equipment , improve sampling accuracy and equipment stability.
Patent Information
- Application Number
- CN202420661970.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-01
AI Technical Summary
Existing coal sampling equipment cannot quickly collect coal with particle size that meets the requirements, resulting in low sampling efficiency.
A coal quality assay sampler is designed, including a crushing box, a lifting piece, a first rotating shaft and a conical hammer. By adjusting the position of the conical hammer and the spacing in the crushing box, the coal can be effectively crushed to the desired particle size, and The motor drives the conical hammer to control the crushing force and speed, and combines the design of sliders and lead screw nuts to achieve flexible coal crushing and collection.
It improves the accuracy and efficiency of coal test sampling, adapts to the coal analysis needs of different specifications and properties, reduces mechanical friction and wear, and improves the stability and service life of the sampler.
Smart Images

Figure CN222299198U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal sampling equipment, in particular to a coal quality testing sampler. Background Art
[0002] Coal sampling is the process of taking a representative part of coal from the whole batch of coal in accordance with regulations in order to test or detect the quality of coal. It is called coal sampling. According to certain specifications or requirements, a certain number of samples are collected from the ore body, surrounding rock and the products produced by the mine (such as ore, concentrate, tailings, slag, etc.). Through processing, analysis, testing and identification, the quality of the mineral, the physical and chemical properties of the ore and surrounding rock, the technical performance of ore processing, the technical conditions of mining of the ore deposit, etc. are studied to provide data basis for ore deposit evaluation, reserve calculation and solving problems related to geology, mining, beneficiation and comprehensive utilization of minerals. This kind of specialized sampling work is called mineral sampling. In related technologies, due to the large size of coal particles, the sampler cannot quickly collect coal of the required particle size according to the detection requirements, resulting in low sampling efficiency. Utility Model Content
[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, the embodiment of the utility model provides a coal quality testing sampler.
[0004] The coal quality testing sampler of the utility model embodiment includes a crushing box, a lifting member, a first rotating shaft and a conical hammer. The crushing box includes a connected straight section and a conical section from top to bottom. The cross-sectional area of the conical section decreases from top to bottom. The straight section has a coal inlet, and the bottom end of the conical section has a coal outlet. The lifting member is arranged in the straight section in an adjustable position in the up and down directions. The first rotating shaft is arranged in the crushing box and extends in the vertical direction. The top end of the first rotating shaft is rotatably connected to the lifting member. The conical hammer is arranged in the crushing box and is coaxially connected to the first rotating shaft. At least a part of the conical hammer is located in the conical section. The cross-sectional area of the conical hammer decreases from top to bottom. The conical hammer is used to crush the coal flowing between the conical hammer and the conical section.
[0005] In some embodiments, the coal quality testing sampler of the utility model embodiment also includes a first motor, which is arranged outside the crushing box and connected to the top end of the first rotating shaft to drive the first rotating shaft to rotate.
[0006] In some embodiments, a generatrix of the conical segment is parallel to a generatrix of the conical hammer.
[0007] In some embodiments, a plurality of spaced-apart crushing teeth are provided on the outer circumferential surface of the conical hammer.
[0008] In some embodiments, a plurality of semicircular protrusions arranged at intervals are provided on the inner wall surface of the conical section.
[0009] In some embodiments, the box wall of the straight segment has a slide groove extending in the up and down directions, and the coal quality testing sampler also includes a sliding member, which is connected to the lifting member and extends outside the straight segment through the slide groove, and the sliding member can be slidably matched with the slide groove in the up and down directions.
[0010] In some embodiments, the coal quality testing sampler of the utility model embodiment also includes a mounting frame, a lead screw and a lead screw nut. The mounting frame is arranged outside the crushing box; the lead screw is arranged on the mounting frame in a vertical direction and is rotatably connected to the mounting frame, and the lead screw nut is arranged on the sliding member and spirally cooperates with the lead screw.
[0011] In some embodiments, the coal quality testing sampler of the utility model embodiment further includes a rotating handle, and the rotating handle is connected to the screw for rotating the screw.
[0012] In some embodiments, the coal quality testing sampler of the utility model embodiment also includes a collecting tube, a connecting pipe, a spiral dragon and a second motor. The collecting tube has a coal mining port at one end, and a coal delivery port is provided on the tube wall of the collecting tube. The coal delivery port is connected to the coal inlet through the connecting pipe; the spiral dragon is arranged in the collecting tube and is rotatably connected to the collecting tube, and the second motor is connected to the spiral dragon to drive the spiral dragon to rotate.
[0013] In some embodiments, the coal quality testing sampler of the embodiment of the present disclosure further includes a sample box, which is detachably connected to the conical section to collect coal samples discharged from the coal outlet.
[0014] During use, the coal quality testing sampler of the embodiment of the utility model delivers large-particle coal to the crushing box through the coal inlet, and by adjusting the position of the lifting member in the up-down direction, the position of the conical hammer in the height direction can be changed to adjust the distance between the conical hammer and the inner wall surface of the conical section, so that the coal can be effectively crushed into the required particle size, thereby facilitating subsequent testing and analysis. The adjustable position function of the lifting member can be flexibly adjusted as needed to meet the analysis requirements of coal samples of different specifications and properties. Therefore, the coal quality testing sampler of the embodiment of the utility model can quickly collect coal that meets the required particle size according to the detection requirements, thereby improving the accuracy and efficiency of coal testing sampling. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a coal quality testing sampler according to an embodiment of the utility model.
[0016] Figure 2 It is a cross-sectional view of a coal quality testing sampler according to an embodiment of the utility model.
[0017] Figure 3 yes Figure 2 Enlarged view of part A.
[0018] Reference numerals:
[0019] 100. Coal quality testing sampler; 1. Crushing box; 101. Straight section; 1011. Coal inlet; 1012. Slide; 102. Conical section; 1021. Coal outlet; 2. Lifting member; 3. First rotating shaft; 4. Conical hammer; 5. First motor; 6. Crushing teeth; 7. Protrusion; 8. Sliding member; 9. Mounting frame; 10. Lead screw; 11. Lead screw nut; 12. Turning handle; 13. Collection tube; 1301. Coal mining port; 1302. Coal delivery port; 14. Connecting pipe; 15. Spiral dragon; 16. Second motor; 17. Sample box. DETAILED DESCRIPTION
[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0021] like Figures 1 to 3 As shown, the coal quality testing sampler 100 of the embodiment of the utility model comprises a crushing box 1, a lifting member 2, a first rotating shaft 3 and a conical hammer 4. The crushing box 1 comprises a connected straight section 101 and a conical section 102 from top to bottom, the cross-sectional area of the conical section 102 decreases from top to bottom, the straight section 101 has a coal inlet 1011, and the bottom end of the conical section 102 has a coal outlet 1021. The lifting member 2 is arranged in the straight section 101 in an adjustable position in the up and down direction, the first rotating shaft 3 is arranged in the crushing box 1 and extends in the vertical direction, and the top end of the first rotating shaft 3 is rotatably connected to the lifting member 2. The conical hammer 4 is arranged in the crushing box 1 and is coaxially connected to the first rotating shaft 3, at least a part of the conical hammer 4 is located in the conical section 102, the cross-sectional area of the conical hammer 4 decreases from top to bottom, and the conical hammer 4 is used to crush the coal flowing between the conical hammer 4 and the conical section 102.
[0022] During use, the coal quality testing sampler 100 of the embodiment of the utility model delivers large coal particles into the crushing box 1 through the coal inlet 1011. By adjusting the position of the lifting member 2 in the vertical direction, the position of the conical hammer 4 in the height direction can be changed to adjust the distance between the conical hammer 4 and the inner wall surface of the conical section 102, so that the coal can be effectively crushed into the required particle size, thereby facilitating subsequent testing and analysis. The adjustable position function of the lifting member 2 can be flexibly adjusted as needed to meet the analysis requirements of coal samples of different specifications and properties.
[0023] When the size of the crushed coal particles is smaller than the distance between the conical hammer 4 and the inner wall of the conical section 102, the coal particles can slide down from the inner wall of the conical section 102 and be discharged from the coal outlet 1021. Therefore, the coal quality testing sampler 100 of the embodiment of the utility model can quickly collect coal with the required particle size according to the detection requirements, thereby improving the accuracy and efficiency of coal testing sampling.
[0024] In some embodiments, the coal quality testing sampler 100 of the utility model embodiment further includes a first motor 5, which is disposed outside the crushing box 1 and connected to the top end of the first rotating shaft 3 to drive the first rotating shaft 3 to rotate.
[0025] This design makes the operation of the sampler more flexible and efficient, because the crushing force and speed of the conical hammer 4 can be adjusted by controlling the rotation speed and torque of the first motor 5, thereby better controlling the degree of coal crushing. In addition, this design also reduces the mechanical friction and wear that may exist inside the sampler, and improves the stability and service life of the sampler.
[0026] In some embodiments, the generatrix of the conical section 102 is parallel to the generatrix of the conical hammer 4. This design not only allows the coal to be crushed more evenly when passing through the conical hammer 4, but also helps to improve the coal crushing efficiency, and can also ensure that the coal is better distributed and processed during the crushing process, so that it is easier to carry out quality testing sampling, so as to improve the accuracy and reliability of the sampler, making it more practical and efficient in industrial practice.
[0027] In some embodiments, a plurality of spaced crushing teeth 6 are provided on the outer circumference of the conical hammer 4. By providing a plurality of crushing teeth 6 on the outer circumference of the conical hammer 4, the contact area between the coal and the conical hammer 4 can be increased, thereby better dispersing and crushing the coal. At the same time, the design and number of the crushing teeth 6 can be adjusted according to the characteristics and requirements of the coal to adapt to different types and properties of coal.
[0028] In some embodiments, a plurality of semicircular protrusions 7 are arranged at intervals on the inner wall surface of the conical section 102. These semicircular protrusions 7 can increase the contact area between the coal and the inner wall surface of the conical section 102, thereby better dispersing and crushing the coal. In addition, these semicircular protrusions 7 can also help control the flow direction of the coal, so that it flows more evenly through the conical section 102 and the conical hammer 4, thereby improving the performance and efficiency of the sampler.
[0029] In some embodiments, the box wall of the straight section 101 has a chute 1012 extending in the up-down direction, and the coal quality testing sampler 100 also includes a sliding member 8, which is connected to the lifting member 2 and extends to the outside of the straight section 101 through the chute 1012, and the sliding member 8 can slidably cooperate with the chute 1012 in the up-down direction. The lifting member 2 is controlled to move up and down in the straight section 101 by controlling the sliding member 8, thereby controlling the position and depth of the conical hammer 4 to better process the coal sample. The cooperation between the sliding member 8 and the chute 1012 can ensure the stable movement of the lifting member 2, thereby improving the reliability and efficiency of the sampler.
[0030] In some embodiments, the coal quality testing sampler 100 of the utility model embodiment further includes a mounting frame 9, a lead screw 10 and a lead screw nut 11. The mounting frame 9 is arranged outside the crushing box 1, the lead screw 10 is arranged on the mounting frame 9 along the vertical direction and is rotatably connected to the mounting frame 9, and the lead screw nut 11 is arranged on the sliding member 8 and is spirally matched with the lead screw 10.
[0031] The coal quality testing sampler 100 of the embodiment of the utility model makes the operation of the coal quality testing sampler 100 more flexible and efficient through the design of the mounting frame 9, the lead screw 10 and the lead screw nut 11. The cooperation of the lead screw 10 and the lead screw nut 11 can realize the precise movement of the sliding member 8 in the vertical direction, thereby accurately controlling the position and depth of the conical hammer 4 to ensure that the coal is evenly and effectively crushed. In addition, the setting of the mounting frame 9 makes the structure of the entire sampler more stable and firm, and improves the reliability and durability of the equipment.
[0032] In some embodiments, the coal quality testing sampler 100 of the utility model embodiment further includes a rotating handle 12, which is connected to the lead screw 10 for rotating the lead screw 10. By rotating the handle 12, the operator can conveniently control the rotation of the lead screw 10, thereby controlling the up and down movement of the sliding member 8 on the lead screw 10, and adjusting the position and depth of the conical hammer 4. This design makes the operation more convenient and flexible, and improves the operability and applicability of the sampler.
[0033] In some embodiments, the coal quality testing sampler 100 of the utility model embodiment further includes a collection tube 13, a connecting pipe 14, a spiral dragon 15 and a second motor 16. The collection tube 13 has a coal mining port 1301 at one end, a coal delivery port 1302 is provided on the tube wall of the collection tube 13, and the coal delivery port 1302 is connected to the coal inlet 1011 through the connecting pipe 14. The spiral dragon 15 is arranged in the collection tube 13 and is rotatably connected to the collection tube 13. The second motor 16 is connected to the spiral dragon 15 to drive the spiral dragon 15 to rotate.
[0034] Specifically, during use, the second motor 16 drives the dragon to rotate, and the coal sampling port 1301 at one end of the collection tube 13 transports the coal collected from the coal source through the spiral dragon 15 and enters the connecting pipe 14 through the coal delivery port 1302, and then enters the crushing box 1 through the connecting pipe 14. This design can improve the automation and operation convenience of the sampler, and at the same time ensure the representativeness of the coal sample and the accuracy of the test. By integrating these components, the sampler can realize the collection, crushing, transportation and distribution of coal samples, providing comprehensive support for coal quality testing.
[0035] In some embodiments, the coal quality testing sampler 100 of the utility model embodiment further includes a sample box 17, which is detachably connected to the conical section 102 to collect coal samples discharged from the coal outlet 1021. For example, the sample box 17 is threadedly connected to the conical section 102. By connecting the sample box 17 to the conical section 102, the coal sample can be conveniently collected and stored, which is convenient for subsequent coal quality testing and analysis. The design of the sample box 17 makes the coal sample collection more efficient and convenient.
[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0038] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0040] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0041] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.
Claims
1. A coal quality testing sampler, characterized in that: include: A crushing box (1), the crushing box (1) comprising, from top to bottom, a straight section (101) and a conical section (102) connected to each other, the cross-sectional area of the conical section (102) decreasing from top to bottom, the straight section (101) having a coal inlet (1011), and the bottom end of the conical section (102) having a coal outlet (1021); A lifting member (2) and a first rotating shaft (3), wherein the lifting member (2) is arranged in the straight section (101) in an adjustable manner in the up-down direction, the first rotating shaft (3) is arranged in the crushing box (1) and extends in the vertical direction, and the top end of the first rotating shaft (3) is rotatably connected to the lifting member (2); A conical hammer (4), wherein the conical hammer (4) is arranged in the crushing box (1) and is coaxially connected to the first rotating shaft (3), at least a part of the conical hammer (4) is located in the conical section (102), the cross-sectional area of the conical hammer (4) decreases from top to bottom, and the conical hammer (4) is used to crush the coal flowing between the conical hammer (4) and the conical section (102).
2. The coal quality testing sampler according to claim 1, characterized in that: It also comprises a first motor (5), which is arranged outside the crushing box (1) and connected to the top end of the first rotating shaft (3) to drive the first rotating shaft (3) to rotate.
3. The coal quality testing sampler according to claim 1, characterized in that: The generatrix of the conical section (102) is parallel to the generatrix of the conical hammer (4).
4. The coal quality testing sampler according to claim 3, characterized in that: A plurality of pulverizing teeth (6) arranged at intervals are provided on the outer peripheral surface of the conical hammer (4).
5. The coal quality testing sampler according to claim 4, characterized in that: A plurality of semicircular protrusions (7) arranged at intervals are provided on the inner wall surface of the conical section (102).
6. The coal quality testing sampler according to claim 1, characterized in that: The box wall of the straight section (101) is provided with a slide groove (1012) extending in the up-down direction. The coal quality testing sampler also includes a sliding member (8). The sliding member (8) is connected to the lifting member (2) and extends to the outside of the straight section (101) through the slide groove (1012). The sliding member (8) can slidably cooperate with the slide groove (1012) in the up-down direction.
7. The coal quality testing sampler according to claim 6, characterized in that: Also includes: A mounting frame (9), wherein the mounting frame (9) is arranged outside the crushing box (1); A lead screw (10) and a lead screw nut (11), wherein the lead screw (10) is arranged on the mounting frame (9) in a vertical direction and is rotatably connected to the mounting frame (9), and the lead screw nut (11) is arranged on the sliding member (8) and is spirally matched with the lead screw (10).
8. The coal quality testing sampler according to claim 7, characterized in that: It also comprises a rotating handle (12), wherein the rotating handle (12) is connected to the lead screw (10) and is used for rotating the lead screw (10).
9. The coal quality testing sampler according to any one of claims 1 to 8, characterized in that: Also includes: A collection tube (13) and a connecting pipe (14), wherein one end of the collection tube (13) is provided with a coal collection port (1301), a tube wall of the collection tube (13) is provided with a coal conveying port (1302), and the coal conveying port (1302) is connected to the coal inlet (1011) through the connecting pipe (14); A spiral dragon (15) and a second motor (16), wherein the spiral dragon (15) is arranged in the collection tube (13) and is rotatably connected to the collection tube (13), and the second motor (16) is connected to the spiral dragon (15) to drive the spiral dragon (15) to rotate.
10. The coal quality testing sampler according to any one of claims 1 to 8, characterized in that: It also comprises a sample box (17), wherein the sample box (17) is detachably connected to the conical section (102) to collect coal samples discharged from the coal outlet (1021).
