Inductance material belt forming device

By designing an automated inductor tape forming device, and using components such as hydraulic presses and servo presses to achieve automated molding and cutting, the problems of cumbersome and safety hazards of traditional methods are solved, and efficiency and safety are improved.

CN222300448UActive Publication Date: 2025-01-03BTCOIL ELECTRONICS (DONGGUAN) LIMITED
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Patent Information

Application Number
CN202421093751.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-03
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

In the process of forming inductor tape, traditional cutting and die-casting methods are cumbersome, inefficient and safety hazards.

Method used

A inductor tape forming device is designed, including bracket, down pressure assembly, conveying assembly, cutting assembly and tape translation assembly. The cutting head and push plate driven by hydraulic press, servo press and cylinder are realized to realize automated tape Forming and cutting improves work efficiency and reduces safety risks.

Benefits of technology

It improves the efficiency of tape forming, reduces manual operation, reduces safety risks, and enhances the adaptability of the molding device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an inductance material belt forming device which comprises a support. The downward pressing assembly is installed on the support, and the downward pressing assembly is used for carrying out downward pressing forming on an inductance material belt; and the conveying assembly is installed on the support, the conveying assembly is located below the downward pressing assembly, and the conveying assembly conveys the inductance material belt to the position below the downward pressing assembly, so that the downward pressing assembly conducts downward pressing forming on the inductance material belt, and the formed material belt is output. The downward pressing assembly is arranged on the support, the material belt is conveyed through the conveying assembly, the material belt is cut through the cutting assembly after die-casting forming is conducted on the material belt through the downward pressing assembly, feeding and cutting off of a whole roll can be achieved, flexibility and convenience are achieved, and compared with a traditional mode that the material belt is cut manually and then placed into a pressing machine for die casting, efficiency is improved; and meanwhile, potential safety hazards are greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of forming devices, in particular to an inductor strip forming device Background Art

[0002] In the production process of one-piece molded inductors, most of the inductor strips are cut and then placed in a press for die-casting. During the operation, workers are required to cut the strips according to needs in advance and place the cut strips in the press for die-casting. In this process, when the strips are cut in advance, the strips need to be removed from the strip roller, measured, cut, and then placed on the press. The process is cumbersome and inefficient, and there are certain safety hazards. Utility Model Content

[0003] The present application provides an inductor strip forming device, comprising:

[0004] Bracket;

[0005] A pressing component, which is mounted on the bracket and presses the inductor strip into shape;

[0006] A conveying assembly is installed on the bracket, and the conveying assembly is located below the pressing assembly. The conveying assembly conveys the inductor strip to the bottom of the pressing assembly so that the pressing assembly presses the inductor strip into shape and outputs the formed strip.

[0007] In one embodiment, it further includes:

[0008] A cutting assembly, wherein the cutting assembly is mounted on the bracket and is located on one side of the pressing assembly, and the cutting assembly cuts the material belt conveyed by the conveying assembly;

[0009] The material belt translation assembly is installed on the bracket, the material belt translation assembly is located at both ends of the conveying assembly, and the material belt translation assembly is used to move the cut material belt.

[0010] In one embodiment,

[0011] The pressing assembly comprises:

[0012] A hydraulic press is installed upside down on the bracket, with the hydraulic end of the hydraulic press facing the conveying component, and the hydraulic end of the hydraulic press presses down the material belt conveyed by the conveying component.

[0013] In one embodiment,

[0014] The conveying assembly comprises:

[0015] A first conveyor belt, wherein the first conveyor belt is installed on the bracket, the first conveyor belt is located below the hydraulic press, and the cutting assembly is located above the first conveyor belt;

[0016] The second conveyor belt is installed on the bracket, the second conveyor belt is arranged parallel to the first conveyor belt, and the material belt translation assembly is located at both ends of the first conveyor belt and the second conveyor belt to convey the cut material belt.

[0017] In one embodiment,

[0018] The cutting component comprises:

[0019] a first cylinder, the first cylinder being mounted on a bracket;

[0020] A cutting head is installed on the output end of the first cylinder and is located above the first conveyor belt.

[0021] In one embodiment,

[0022] The material strip translation assembly comprises:

[0023] A rodless cylinder, wherein the rodless cylinder is mounted on the bracket;

[0024] a second cylinder, the second cylinder being mounted on the rodless cylinder, and the movement of the second cylinder being controlled by the rodless cylinder;

[0025] A push plate is installed on the output end of the second cylinder. Both ends of the push plate have protrusions. The cut material belt is switched between the first conveyor belt and the second conveyor belt by lateral pushing of the protrusions.

[0026] In one embodiment,

[0027] The pressing assembly further comprises:

[0028] A servo press is mounted on the bracket.

[0029] In one embodiment,

[0030] The conveying assembly also includes:

[0031] A third conveyor belt is installed on the bracket, the third conveyor belt is located below the servo press, and the cutting assembly is located above the third conveyor belt.

[0032] In one embodiment, it further includes:

[0033] A coil assembly is located at one end of the third conveyor belt, an inductor tape is wound around the coil assembly, and the coil assembly conveys the inductor tape to the third conveyor belt.

[0034] In one embodiment, it further includes:

[0035] A material unloading component is installed at one end of the third conveyor belt away from the coiling component to unload the cut material belt.

[0036] Implementing the embodiments of the present utility model will have the following beneficial effects:

[0037] The pressing assembly is arranged on the bracket, and the material strip is conveyed by the conveying assembly. After the pressing assembly performs die-casting on the material strip, the cutting assembly is used to cut the material strip. The whole roll can be fed and cut, which is flexible and convenient. Compared with the traditional method of manually cutting the material strip and then putting it into the press for die-casting, the efficiency is improved and the safety hazards are greatly reduced.

[0038] Two different combinations of conveying components and pressing components are arranged on the bracket, and can be installed on the bracket according to actual application conditions, so that different forms of conveying components and pressing components can be combined according to actual conditions, thereby enhancing the adaptability of the molding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0040] Figure 1 This is a schematic diagram of the structure of the molding device described in Example 1 of the utility model;

[0041] Figure 2 for Figure 1 The schematic diagram of the structure of the conveying component;

[0042] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0043] Figure 4 for Figure 2 A schematic diagram of the enlarged structure at B in the middle;

[0044] Figure 5 This is a schematic structural diagram of the molding device described in Example 2 of the utility model;

[0045] Figure 6for Figure 5 Schematic diagram of the structure of the conveying component.

[0046] Wherein: 100, forming device;

[0047] 110. Bracket;

[0048] 120. Pressing assembly; 121. Hydraulic press; 122. Servo press;

[0049] 130, conveying assembly; 131, first conveyor belt; 132, second conveyor belt; 133, third conveyor belt;

[0050] 140, cutting assembly; 141, first cylinder; 142, cutting head;

[0051] 150, material belt translation assembly; 151, rodless cylinder; 152, second cylinder; 153, push plate; 154, protrusion;

[0052] 160, coil assembly;

[0053] 170. Cutting components. DETAILED DESCRIPTION

[0054] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the accompanying drawings. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0055] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0056] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0057] Example 1

[0058] Please refer to Figure 1-Figure 4The embodiment of the utility model provides an inductor strip forming device 100. The connector in this embodiment includes:

[0059] Bracket 110;

[0060] A pressing assembly 120, wherein the pressing assembly 120 is mounted on the bracket 110, and the pressing assembly 120 performs pressing to form the inductor strip;

[0061] The conveying assembly 130 is installed on the bracket 110. The conveying assembly 130 is located below the pressing assembly 120. The conveying assembly 130 conveys the inductor strip to the bottom of the pressing assembly 120 so that the pressing assembly 120 presses the inductor strip into shape and outputs the formed strip.

[0062] In this embodiment, the pressing component 120 is installed on the bracket 110. Through the setting of the pressing component 120, the inductor material strip can be automatically molded. The inductor material strip is conveyed to the bottom of the pressing component 120 through the conveying component 130, and the pressing component 120 performs the pressing molding operation. Through the setting of the conveying component 130, the entire section of the material strip can be conveyed. Compared with the traditional method that requires workers to place small sections of the material strip into the press one by one to press the finished product, the work efficiency is improved and the safety hazards are reduced to a certain extent.

[0063] Please refer to Figure 2 and Figure 4 , in one embodiment, further comprising:

[0064] A cutting assembly 140, wherein the cutting assembly 140 is mounted on the bracket 110, and the cutting assembly 140 is located on one side of the pressing assembly 120, and the cutting assembly 140 cuts the material belt conveyed by the conveying assembly 130;

[0065] The material strip translation assembly 150 is installed on the bracket 110 . The material strip translation assembly 150 is located at both ends of the conveying assembly 130 . The material strip translation assembly 150 is used to move the cut material strip.

[0066] In this embodiment, by setting the cutting organization, the material strip after pressing and forming can be cut according to the demand, which saves more time than the traditional method of manually cutting the material strip and then inserting the small section of the material strip into the press for die casting;

[0067] The cut finished material strips are moved by setting the material strip translation assembly 150 to facilitate the continued transportation of subsequent material strips.

[0068] Please refer to Figure 1-Figure 2 , in one embodiment,

[0069] The pressing assembly 120 includes:

[0070] A hydraulic press 121 , wherein the hydraulic press 121 is invertedly mounted on the bracket 110 , with the hydraulic end of the hydraulic press 121 facing the conveying assembly 130 , and the hydraulic end of the hydraulic press 121 presses down the material belt conveyed by the conveying assembly 130 .

[0071] In this embodiment, the pressing assembly 120 includes a hydraulic press 121 and a die-casting plate, and the hydraulic end of the hydraulic press 121 applies pressure to the die-casting plate, so that the die-casting plate performs a die-casting operation on the material strip;

[0072] Furthermore, the die-casting plate is mounted on the bracket 110 through a hydraulic rod. When the hydraulic end of the hydraulic press 121 applies pressure to the die-casting plate, the die-casting plate die-casts the material strip. At this time, the hydraulic rod contracts. When the hydraulic end is retracted, the hydraulic rod is reset, so that the die-casting plate is reset, and the next section of the material strip is conveyed through the conveying assembly 130, and the above operation is repeated.

[0073] Please refer to Figure 1-Figure 2 , in one embodiment,

[0074] The conveying assembly 130 includes:

[0075] A first conveyor belt 131, wherein the first conveyor belt 131 is installed on the bracket 110, the first conveyor belt 131 is located below the hydraulic press 121, and the cutting assembly 140 is located above the first conveyor belt 131;

[0076] The second conveyor belt 132 is installed on the bracket 110. The second conveyor belt 132 is arranged parallel to the first conveyor belt 131. The material belt translation assembly 150 is located at both ends of the first conveyor belt 131 and the second conveyor belt 132 to convey the cut material belt.

[0077] In this embodiment, the first conveyor belt 131 conveys the material belt to the bottom of the hydraulic press 121, and the hydraulic press 121 pushes the die-casting plate for die-casting. After die-casting, the material belt is cut by the cutting assembly 140. After the cutting assembly 140 is cut, it is conveyed to the second conveyor belt 132 by the material belt translation assembly 150. The material belt translation assembly 150 can also move the material belt segment on the second conveyor belt 132 to the first conveyor belt 131 for secondary processing.

[0078] It should be noted that the first conveyor belt 131 and the second conveyor belt 132 are both driven by motors.

[0079] Please refer to Figure 1-Figure 2 and Figure 4, in one embodiment,

[0080] The cutting component 140 includes:

[0081] A first cylinder 141, wherein the first cylinder 141 is mounted on the bracket 110;

[0082] A cutting head 142 is installed on the output end of the first cylinder 141 , and the cutting head 142 is located above the first conveyor belt 131 .

[0083] In this embodiment, the first cylinder 141 controls the cutting head 142 to cut the die-cast material strip according to demand, so that the formed material strip is formed into material strip segments, and is conveyed to the second conveyor belt 132 through the material strip translation assembly 150 .

[0084] Please refer to Figure 1-Figure 3 , in one embodiment,

[0085] The strip translation assembly 150 includes:

[0086] A rodless cylinder 151, wherein the rodless cylinder 151 is mounted on the bracket 110;

[0087] A second cylinder 152, wherein the second cylinder 152 is mounted on the rodless cylinder 151, and the movement of the second cylinder 152 is controlled by the rodless cylinder 151;

[0088] A push plate 153 is installed on the output end of the second cylinder 152. Both ends of the push plate 153 have protrusions 154. The protrusions 154 are used to push the cut material belt to switch between the first conveyor belt 131 and the second conveyor belt 132.

[0089] In this embodiment, the rodless cylinder 151 drives the second cylinder 152 to reciprocate between the first conveyor belt 131 and the second conveyor belt 132, and the second cylinder 152 controls the push plate 153 to move up and down. When the second cylinder 152 moves along the rodless cylinder 151, the height of the push plate 153 and the protrusion 154 is higher than the first conveyor belt 131. When pushing is required, the second cylinder 152 is controlled to move the push plate 153 downward so that the protrusion 154 contacts the material belt and pushes the material belt, thereby realizing the conveyance of the material belt on the first conveyor belt 131 and the second conveyor belt 132;

[0090] Furthermore, the sides of the first conveyor belt 131 and the second conveyor belt 132 are both provided with baffles, and the movement of the material belts is limited by the baffles. A section of the side of the first conveyor belt 131 and the second conveyor belt 132 corresponding to the movement of the rodless cylinder 151 is not provided with a baffle, so that the protrusion 154 can facilitate the material belts to be pushed laterally from the first conveyor belt 131 and the second conveyor belt 132.

[0091] Example 2

[0092] Compared with Example 1, in this embodiment, the conveying component 130 is only provided with a third conveyor belt 133. The servo press 122 replaces the hydraulic press 121 to die-cast the material belt on the third conveyor belt 133. The third conveyor belt 133 replaces the first conveyor belt 131 and the second conveyor belt 132 to convey the material belt. At the same time, the material belt translation component 150 is replaced by the unloading component 170 to complete the unloading of the finished material belt.

[0093] Please refer to Figure 5-Figure 6 , in one embodiment,

[0094] The pressing assembly 120 further includes:

[0095] A servo press 122 is installed on the bracket 110 .

[0096] In this embodiment, the material belt on the third conveyor belt 133 is die-casted by the servo press 122 in cooperation with the servo mold frame;

[0097] Further, the servo die frame includes a hydraulic rod and a baffle, the baffle is mounted on the hydraulic rod, the lower pressing end of the servo press 122 contacts the baffle, and the pressure on the die-casting end of the servo press 122 is dispersed through the hydraulic rod;

[0098] It should be noted that the servo press 122 can be installed in cooperation with the third conveyor belt 133, and the hydraulic press 121 can be combined with the third conveyor belt 133. Similarly, the servo press 122 can also be installed in cooperation with the first conveyor belt 131 and the second conveyor belt 132 to perform die-casting on the material belt.

[0099] Please refer to Figure 5-Figure 6 , in one embodiment,

[0100] The conveying assembly 130 further includes:

[0101] The third conveyor belt 133 is installed on the bracket 110 . The third conveyor belt 133 is located below the servo press 122 . The cutting assembly 140 is located above the third conveyor belt 133 .

[0102] In this embodiment, the third conveyor belt 133 conveys the material strips to the bottom of the servo press 122 and is die-casted by the servo press 122;

[0103] Furthermore, the cutting assembly 140 is disposed at one end of the third conveyor belt 133 to cut the finished material belt.

[0104] Please refer to Figure 5 , in one embodiment, further comprising:

[0105] The coil assembly 160 is located at one end of the third conveyor belt 133 . An inductor tape is wound on the coil assembly 160 . The coil assembly 160 conveys the inductor tape to the third conveyor belt 133 .

[0106] In this embodiment, the coil assembly 160 is a coil roller, the material strip is wound around the coil roller, the coil assembly 160 is located at one end of the third conveyor belt 133, and the coil assembly 160 cooperates with the third conveyor belt 133 to convey the material strip raw material.

[0107] Please refer to Figure 5 , in one embodiment, further comprising:

[0108] The unloading assembly 170 is installed at one end of the third conveyor belt 133 away from the coil assembly 160 to unload the cut material strips.

[0109] It should be noted that the unloading component 170 can be a robotic arm, or it can be a material belt translation component 150 or other components that can remove the finished material belt. The cut finished material belt is removed from the third conveyor belt 133 through the unloading component 170.

[0110] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent application. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An inductor strip forming device, characterized in that: include: Bracket; A pressing component, which is mounted on the bracket and presses the inductor strip into shape; A conveying assembly is installed on the bracket, and the conveying assembly is located below the pressing assembly. The conveying assembly conveys the inductor strip to the bottom of the pressing assembly so that the pressing assembly presses the inductor strip into shape and outputs the formed strip.

2. The inductor strip forming device according to claim 1, characterized in that: Also includes: A cutting assembly, wherein the cutting assembly is mounted on the bracket and is located on one side of the pressing assembly, and the cutting assembly cuts the material belt conveyed by the conveying assembly; The material belt translation assembly is installed on the bracket, the material belt translation assembly is located at both ends of the conveying assembly, and the material belt translation assembly is used to move the cut material belt.

3. The inductor strip forming device according to claim 2, characterized in that: The pressing assembly comprises: A hydraulic press is installed upside down on the bracket, with the hydraulic end of the hydraulic press facing the conveying component, and the hydraulic end of the hydraulic press presses down the material belt conveyed by the conveying component.

4. The inductor strip forming device according to claim 3, characterized in that: The conveying assembly comprises: A first conveyor belt, wherein the first conveyor belt is installed on the bracket, the first conveyor belt is located below the hydraulic press, and the cutting assembly is located above the first conveyor belt; The second conveyor belt is installed on the bracket, the second conveyor belt is arranged parallel to the first conveyor belt, and the material belt translation assembly is located at both ends of the first conveyor belt and the second conveyor belt to convey the cut material belt.

5. The inductor strip forming device according to claim 4, characterized in that: The cutting component comprises: a first cylinder, the first cylinder being mounted on a bracket; A cutting head is installed on the output end of the first cylinder and is located above the first conveyor belt.

6. The inductor strip forming device according to claim 5, characterized in that: The material strip translation assembly comprises: A rodless cylinder, wherein the rodless cylinder is mounted on the bracket; a second cylinder, the second cylinder being mounted on the rodless cylinder, and the movement of the second cylinder being controlled by the rodless cylinder; A push plate is installed on the output end of the second cylinder. Both ends of the push plate have protrusions. The cut material belt is switched between the first conveyor belt and the second conveyor belt by lateral pushing of the protrusions.

7. The inductor strip forming device according to claim 2, characterized in that: The pressing assembly further comprises: A servo press is mounted on the bracket.

8. The inductor strip forming device according to claim 7, characterized in that: The conveying assembly also includes: A third conveyor belt is installed on the bracket, the third conveyor belt is located below the servo press, and the cutting assembly is located above the third conveyor belt.

9. The inductor strip forming device according to claim 8, characterized in that: Also includes: A coil assembly is located at one end of the third conveyor belt, an inductor tape is wound around the coil assembly, and the coil assembly conveys the inductor tape to the third conveyor belt.

10. The inductor strip forming device according to claim 9, characterized in that: Also includes: A material unloading component is installed at one end of the third conveyor belt away from the coiling component to unload the cut material belt.