Flat pressing machine
By designing flat presses suitable for products of different specifications, using servo motors and hydraulic stations to achieve uniform extrusion of coils, the problems of inadequate specifications and complex processes in the existing technology are solved, and the convenience and safety of operation are improved. Reduced artificial bandaging time.
Patent Information
- Application Number
- CN202420916744.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing flat presses are difficult to meet the pressure demand of products of different specifications, and the belt wrapping and then raising process has problems such as high technical difficulty and long manual time.
A flat press including a profile structure frame, a servo motor ball screw coil support structure and a cylinder shaping flat press mechanism is designed. The pressure mold can be replaced as needed, and the coil is uniformly extruded through the servo motor and hydraulic station, which simplifies the The operation process was completed.
The pressure-forming requirements for products of different specifications are achieved, the convenience and safety of use are improved, the time of manual bandaging is reduced, and the quality of bandaging is improved.
Smart Images
Figure CN222300453U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of press machines, in particular to a flat press machine. Background Art
[0002] The flat press is a flat press device used to press the runway coil (width 180, 200, 220, 250, 280mm) in parallel to 30mm wide. The purpose of pressing is that the shuttle coil can be expanded on the rising molding device and expanded into the coil shape required by the motor. The main function of the flat press is to apply pressure to the material to form a stable plane between two parallel pressing plates to achieve the purpose of flattening, shaping and strengthening. For the runway type coil, the previous process was to expand the shape first and then wrap it with tape. The technical difficulty was high, and there was no way to mechanically wrap the two ends. The current new runway process is to first wind the copper bar into a wide runway type coil, and automatically wrap the entire coil with insulating tape through the mechanical wrapping head, and then press it on the flat press until it can be expanded into the coil shape by the rising molding machine. This process is the process of wrapping with tape first and then expanding the shape, which greatly reduces the labor and wrapping end time and improves the wrapping quality. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model aims to provide a flat press with a reasonable structural design. Different pressing molds can be replaced as needed to meet the pressing needs of products of different specifications. The machine is easy and reliable to use, has high safety and strong practicality.
[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a flat press, including a profile structure frame, a profile protection cover, a working platform, a cylinder shaping flat press mechanism, a servo motor ball screw coil support structure and a servo hydraulic station, the working platform is arranged on the top of the profile structure frame, a profile protection cover is arranged on the non-working side of the working platform, a servo motor ball screw coil support structure is arranged on the working platform, a shuttle coil end module is arranged on the screw on the servo motor ball screw coil support structure, cylinder shaping flat press mechanisms are arranged on both sides of the servo motor ball screw coil support structure, and the cylinder shaping flat press mechanism is connected to the servo hydraulic station.
[0005] Preferably, a screw is provided on the servo motor ball screw coil support structure, the screw is transmission connected to the servo motor, the servo motor is arranged at the lower middle part of the servo motor ball screw coil support structure, and the screw is transmission connected to the shuttle coil end module.
[0006] Preferably, the oil cylinder shaping flat pressing mechanism comprises a flat pressing cylinder, a pressing plate and a mold, the flat pressing cylinder is connected to a servo hydraulic station, the end of the hydraulic rod of the flat pressing cylinder is fixed to the pressing plate, and a mold is installed on the outside of the pressing plate.
[0007] The beneficial effects of the utility model are as follows: the utility model has reasonable structural design, and different pressing molds can be replaced according to needs to meet the pressing needs of products of different specifications. The utility model is convenient and reliable to use, has high safety and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;
[0009] Figure 1 It is a schematic diagram of the structure of the utility model;
[0010] Figure 2 This is a schematic diagram of the servo motor ball screw coil support structure of the utility model;
[0011] Figure 3 It is a schematic diagram of the oil cylinder shaping and flattening mechanism of the utility model. DETAILED DESCRIPTION
[0012] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0013] Reference Figure 1-3 This specific embodiment adopts the following technical scheme: a flat press, including a profile structure frame 1, a profile protection cover shell 2, a working platform 3, a cylinder shaping flat pressing mechanism 4, a servo motor ball screw coil support structure 5 and a servo hydraulic station 6, the working platform 3 is arranged on the top of the profile structure frame 1, the non-working side of the working platform 3 is provided with a profile protection cover shell 2, the working platform 3 is provided with a servo motor ball screw coil support structure 5, the screw rod 7 on the servo motor ball screw coil support structure 5 is provided with a shuttle coil end module 8, the servo motor ball screw coil support structure 5 is provided with a cylinder shaping flat pressing mechanism 4 on both sides, and the cylinder shaping flat pressing mechanism 4 is connected to the servo hydraulic station 6.
[0014] It is worth noting that a screw rod 7 is provided on the servo motor ball screw coil support structure 5, and the screw rod 7 is transmission connected to the servo motor 9. The servo motor 9 is arranged at the lower middle part of the servo motor ball screw coil support structure 5, and the screw rod 7 is transmission connected to the shuttle coil end module 8.
[0015] In addition, the cylinder shaping flat pressing mechanism 4 includes a flat pressing cylinder 41, a pressing plate 42 and a mold 43. The flat pressing cylinder 41 is connected to the servo hydraulic station 6. The end of the hydraulic rod of the flat pressing cylinder 41 is fixed to the pressing plate 42. A replaceable mold 43 is installed on the outside of the pressing plate 42.
[0016] The working principle of this specific embodiment is as follows: after the runway-type coil is wrapped, it is placed on the shuttle coil end module 8 of the working platform 3, and the plane coil pressing machine is used to press the plane coil span to a certain size, and the coil is extruded into a shape that meets the customer's requirements. During the coil pressing process, the mold 43 of the oil cylinder shaping and pressing mechanism 4 cooperates with the shuttle coil end module 8, and the four pressing cylinders 41 act at the same time to synchronously press the upper and lower parts of the shuttle coil end module 6. The servo motor 9 acts to drive the symmetrical lead screws 7 at both ends to rotate left and right respectively, so that the shuttle coil end module 8 connected to the lead screw moves to both ends, and the coil is extruded parallel and evenly into the required shape.
[0017] The structural design of this specific implementation is reasonable, and different pressing molds can be replaced according to needs to meet the pressing needs of products of different specifications. It is convenient and reliable to use, highly safe, and highly practical.
[0018] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. Flat press, characterized in that, The invention comprises a profile structure frame (1), a profile protection cover shell (2), a working platform (3), a cylinder shaping and flattening mechanism (4), a servo motor ball screw coil support structure (5) and a servo hydraulic station (6); the working platform (3) is arranged on the top of the profile structure frame (1); a profile protection cover shell (2) is arranged on the non-working side of the working platform (3); a servo motor ball screw coil support structure (5) is arranged on the working platform (3); a shuttle coil end module (8) is arranged on the screw rod (7) on the servo motor ball screw coil support structure (5); cylinder shaping and flattening mechanisms (4) are arranged on both sides of the servo motor ball screw coil support structure (5); and the cylinder shaping and flattening mechanism (4) is connected to the servo hydraulic station (6).
2. The flat press according to claim 1, characterized in that: A screw rod (7) is arranged on the servo motor ball screw coil support structure (5), the screw rod (7) is drivingly connected to the servo motor (9), the servo motor (9) is arranged below the middle of the servo motor ball screw coil support structure (5), and the screw rod (7) is drivingly connected to the shuttle coil end module (8).
3. The flat press according to claim 1, characterized in that: The oil cylinder shaping flattening mechanism (4) comprises a flattening cylinder (41), a pressing plate (42) and a mold (43); the flattening cylinder (41) is connected to a servo hydraulic station (6); the end of the hydraulic rod of the flattening cylinder (41) is fixed to the pressing plate (42); and the mold (43) is installed on the outside of the pressing plate (42).