Magnetic ring processing and winding equipment

Abstract

The utility model discloses magnetic ring processing winding equipment, and particularly relates to the field of magnetic ring winding, the magnetic ring processing winding equipment comprises a mounting table, the top of the mounting table is provided with a feeding mechanism, one side of the feeding mechanism is provided with a clamping and overturning mechanism for overturning a magnetic ring, a wire arranging mechanism is arranged above the clamping and overturning mechanism, and the clamping and overturning mechanism is provided with a clamping and overturning mechanism for overturning the magnetic ring. The wire arranging mechanism is arranged on one side of the wire arranging mechanism, the variable-pitch carrying mechanism is further arranged on one side of the wire arranging mechanism, the feeding and conveying mechanism comprises a base, a fifth air cylinder is arranged on one side of the base, a bottom plate is installed at the telescopic end of the fifth air cylinder, and a third air cylinder is arranged on the bottom plate. According to the magnetic ring feeding device, feeding operation of a plurality of magnetic rings can be conducted at the same time, the feeding speed is high, the wire arranging mechanism is arranged, the length of copper wires is distinguished, the copper wires are separated and straightened, the wire separating mode is high in accuracy, and the production quality can be improved easily.

Description

Technical Field

[0001] The utility model relates to the field of magnetic ring winding, in particular to a magnetic ring processing winding device. Background Art

[0002] Magnetic winding usually refers to the process of winding insulated wires around magnetic rings made of magnetic materials to form coils or windings during the production of electronic transformers, inductors and other products.

[0003] After searching, in the patent name of magnetic ring winding equipment with the publication number CN117334469A in China, a feeding mechanism, a material transporting mechanism, a clamping mechanism, a wire feeding mechanism, a threading mechanism and a winding mechanism are set, so that when the magnetic ring is wound, the magnetic ring can be provided by the feeding mechanism, and under the action of the material transporting mechanism, the magnetic ring is transported to the clamping mechanism, and then the magnetic ring is fixed by the clamping mechanism, and the wire is provided by the wire feeding mechanism, and then the magnetic ring is wound with the cooperation of the threading mechanism and the winding mechanism. However, the existing magnetic ring winding device mainly judges the wire division by the difference in wire diameter between the copper wire and the rubber-coated copper wire. This wire division method has a high misjudgment rate. At the same time, the bending of the copper wire after the wire division is not conducive to the subsequent process of hooking the wire and winding the feet. Therefore, the utility model provides a magnetic ring processing and winding equipment to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of the utility model is to provide a magnetic ring processing and winding device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A magnetic ring processing and winding equipment comprises a mounting table, a loading and feeding mechanism is arranged on the top of the mounting table, a clamping and flipping mechanism for flipping the magnetic ring is arranged on one side of the loading and feeding mechanism, a wire management mechanism is arranged above the clamping and flipping mechanism, a variable distance transport mechanism is also arranged on one side of the wire management mechanism, the loading and feeding mechanism comprises a base, a fifth cylinder is arranged on one side of the base, a bottom plate is installed at the telescopic end of the fifth cylinder, a third cylinder is arranged on the bottom plate, a supporting plate is arranged on the telescopic end of the third cylinder, a main clamping block and a secondary clamping block are installed on the surface of one side of the supporting plate, one end of the main clamping block is connected to a fourth cylinder for pushing the main clamping block close to the secondary clamping block, and a loading column is also arranged on the top of the supporting plate.

[0007] As a further solution of the utility model, the wire management mechanism includes a base, a transverse screw mechanism is arranged on the top of the base, the top of the sliding part of the transverse screw mechanism is connected to the vertical screw mechanism, the top of the sliding part of the vertical screw mechanism is connected to the wire management clamp mounting frame, a plurality of wire management clamp bodies are installed on the wire management clamp mounting frame, and a driving cylinder for driving the wire management clamp body is also arranged on the top of the wire management clamp mounting frame.

[0008] As a further solution of the utility model, the variable-distance transport mechanism includes a fixed frame arranged on the top of the mounting platform, a first linear motor and a second linear motor are fixed to the top of the fixed frame, a sliding end of the second linear motor is connected to a lifting mechanism, a lifting end of the lifting mechanism is connected to a horizontal drive mechanism, an end of the horizontal drive mechanism is connected to a vertical drive mechanism, a telescopic end of the vertical drive mechanism is connected to a magnet mounting seat, a magnet body is arranged on the magnet mounting seat, a connecting seat is also arranged at the bottom of the horizontal drive mechanism, and a suction jig is arranged at the bottom of the connecting seat.

[0009] As a further solution of the utility model, the material clamping and flipping mechanism includes a positioning plate, a second cylinder is provided on one side of the positioning plate, and a mounting plate is connected to the other side, a clamp cylinder is provided on the surface of the mounting plate, a clamp claw is connected to the telescopic end of the clamp cylinder, a magnetic ring body is clamped on the clamp claw, a branching block is provided on the surface of the mounting plate close to the clamp claw, a first cylinder is connected to the bottom extending end of the branching block, the first cylinder is fixedly connected to the mounting plate, and a rotating mechanism is also provided at one end of the mounting plate.

[0010] As a further solution of the utility model, a magnetic ring transfer mechanism is also provided on the top of the mounting platform near the wire management mechanism, and the magnetic ring transfer mechanism includes a fixed seat, a pushing member is fixed under the fixed seat, the telescopic end of the pushing member passes through the fixed seat upward and is connected to a guide rail, a transverse slider driving member is provided on the guide rail, the end of the transverse slider driving member is connected to a transverse slider, and a transfer jig is fixed to one side surface of the transverse slider.

[0011] As a further solution of the utility model, a lifting slider is fixed on one side surface of the bottom end of the transfer fixture, a guide plate is provided on one side of the lifting slider, and the bottom of the lifting slider is fixedly connected to the mounting platform by bolts.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] When the utility model is used, a plurality of magnetic rings can be loaded at the same time through the provided loading and feeding mechanism, and the loading speed is fast. The provided wire management mechanism can distinguish the long and short wires of the copper wires, and separate and straighten the copper wires. This wire separation method has high accuracy and is beneficial to improving production quality. The variable distance conveying mechanism can solve the problem of different distances between the magnetic rings of the front-end machine and the back-end machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a top view of the utility model;

[0016] Figure 3 This is a structural schematic diagram of the material clamping and flipping mechanism of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the feeding and feeding mechanism of the utility model;

[0018] Figure 5 It is a structural schematic diagram of the wire management mechanism of the utility model;

[0019] Figure 6 It is a structural schematic diagram of the variable distance transport mechanism of the utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the magnetic ring transfer mechanism of the utility model;

[0021] Figure 8 for Figure 7 Enlarged view of part A in the middle.

[0022] In the figure:

[0023] 1. Material clamping and turning mechanism; 101. Mounting plate; 102. Clamping claw; 103. Line dividing block; 104. Clamp cylinder; 105. First cylinder; 106. Second cylinder; 107. Positioning plate; 108. Rotating mechanism;

[0024] 2. Material feeding mechanism; 21. Base; 22. Auxiliary clamping block; 23. Third cylinder; 24. Fourth cylinder; 25. Main clamping block; 26. Fifth cylinder; 27. Supporting plate; 28. Material feeding column;

[0025] 3. Cable management mechanism; 31. Cable management clip body; 32. Cable management clip mounting frame; 33. Vertical screw mechanism; 34. Horizontal screw mechanism; 35. Base;

[0026] 4. Variable-pitch transport mechanism; 41. First linear motor; 42. Second linear motor; 43. Lifting mechanism; 44. Horizontal drive mechanism; 45. Vertical drive mechanism; 46. Magnet body; 47. Magnet mounting seat; 48. Suction fixture; 49. Connecting seat;

[0027] 5. Magnetic ring transfer mechanism; 51. Horizontal slider; 52. Horizontal slider driving member; 53. Pushing member; 54. Lifting slider; 541. Guide plate; 55. Transfer fixture; 56. Fixed seat; 57. Guide rail;

[0028] 6. Mounting table; 7. Magnetic ring body; 8. Fixing bracket. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figures 1 to 8 In the embodiment of the utility model, a magnetic ring processing and winding equipment includes a mounting table 6, a loading and feeding mechanism 2 is arranged on the top of the mounting table 6, a clamping and flipping mechanism 1 for flipping the magnetic ring is arranged on one side of the loading and feeding mechanism 2, a wire management mechanism 3 is arranged above the clamping and flipping mechanism 1, and a variable distance transport mechanism 4 is also arranged on one side of the wire management mechanism 3, the loading and feeding mechanism 2 includes a base 21, a fifth cylinder 26 is arranged on one side of the base 21, a bottom plate is installed at the telescopic end of the fifth cylinder 26, a third cylinder 23 is arranged on the bottom plate, a supporting plate 27 is arranged at the telescopic end of the third cylinder 23, a main clamping block 25 and a secondary clamping block 22 are installed on the surface of one side of the supporting plate 27, and one end of the main clamping block 25 is connected with a cylinder for pushing the main clamping block 25 against The fourth cylinder 24 near the auxiliary clamping block 22 and the top of the supporting plate 27 are also provided with a loading column 28; specifically, the loading column 28 is a cylindrical structure, which is used to support the magnetic ring and maintain the position of the magnetic ring to prevent the magnetic ring from falling off. During the automatic loading process, the magnetic ring is automatically placed between the main clamping block 25 and the auxiliary clamping block 22 through an external loading device, and the fourth cylinder 24 is started. The fourth cylinder 24 pulls the main clamping block 25, and the end of the main clamping block 25 drives the clamping part close to the auxiliary clamping block 22, thereby clamping the magnetic ring between the main clamping block 25 and the auxiliary clamping block 22, and finally the fifth cylinder 26 is started, and the third cylinder 23 is pushed to move horizontally. Under the pushing action, the supporting plate 27 moves to the side of the clamping claw 102 of the clamping and flipping mechanism 1.

[0031] The wire management mechanism 3 includes a base 35, a transverse screw mechanism 34 is arranged on the top of the base 35, the top of the sliding part of the transverse screw mechanism 34 is connected to the vertical screw mechanism 33, the top of the sliding part of the vertical screw mechanism 33 is connected to the wire management clamp mounting frame 32, a plurality of wire management clamp bodies 31 are mounted on the wire management clamp mounting frame 32, and a driving cylinder 36 for driving the wire management clamp body 31 is also arranged on the top of the wire management clamp mounting frame 32; specifically, the wire management clamp body 31 is provided with a clamping force by a spring and one side of the wire management clamp body 31 is composed of high-strength rubber, which is conducive to adjusting to a suitable clamping force so as not to break the copper wire while straightening the wire.

[0032] In this embodiment, the variable-pitch transport mechanism 4 includes a fixed frame 8 arranged on the top of the mounting table 6, a first linear motor 41 and a second linear motor 42 are fixed to the top of the fixed frame 8, a sliding end of the second linear motor 42 is connected to a lifting mechanism 43, a lifting end of the lifting mechanism 43 is connected to a horizontal driving mechanism 44, an end of the horizontal driving mechanism 44 is connected to a vertical driving mechanism 45, a telescopic end of the vertical driving mechanism 45 is connected to a magnet mounting seat 47, a magnet body 46 is arranged on the magnet mounting seat 47, a connecting seat 49 is further arranged at the bottom of the horizontal driving mechanism 44, and a suction fixture 48 is arranged at the bottom of the connecting seat 49;

[0033] The material clamping and flipping mechanism 1 comprises a positioning plate 107, a second cylinder 106 is arranged on one side of the positioning plate 107, and a mounting plate 101 is connected to the other side, a clamp cylinder 104 is arranged on the surface of the mounting plate 101, a clamping jaw 102 is connected to the telescopic end of the clamping jaw 104, a magnetic ring body 7 is clamped on the clamping jaw 102, and a copper wire is wound around the outside of the magnetic ring body 7, a branching block 103 is arranged on the side of the surface of the mounting plate 101 close to the clamping jaw 102, a first cylinder 105 is connected to the bottom extension end of the branching block 103, the first cylinder 105 is fixedly connected to the mounting plate 101, and a rotating mechanism 108 is also arranged at one end of the mounting plate 101;

[0034] Specifically, during the shortening process of the telescopic end of the vertical driving mechanism 45, the telescopic end of the vertical driving mechanism 45 drives the magnet mounting seat 47 to move upward, and at the same time, the magnet mounting seat 47 drives the magnet body 46 to move upward, and the magnet body 46 is separated from the material suction fixture 48. The material suction fixture 48 is not magnetic, and the material suction fixture 48 no longer absorbs the magnetic ring body 7, and the magnetic ring body 7 can be separated from the material suction fixture 48. During this process, the connecting seat 49 will not move upward, thereby maintaining the position of the material suction fixture 48, which is conducive to the separation of the material suction fixture 48 and the magnetic ring body 7.

[0035] The mounting plate 101 is a flippable plate-like structure, and ten clamp cylinders 104 can be installed on the mounting plate 101 at the same time. Each end of the clamp cylinder 104 corresponds to a clamp 102. The clamp cylinder 104 pushes the action mechanism of the clamp 102 to drive the clamp 102 to perform a clamping action. The magnetic ring body 7 approaches the clamp 102 and grasps the magnetic ring body 7, so that the magnetic ring body 7 can be separated from the loading column 28.

[0036] In this embodiment, a magnetic ring transfer mechanism 5 is also provided on one side of the top of the mounting platform 6 near the wire management mechanism 3, and the magnetic ring transfer mechanism 5 includes a fixed seat 56, a pusher 53 is fixed below the fixed seat 56, the telescopic end of the pusher 53 passes through the fixed seat 56 upward and is connected to a guide rail 57, a transverse slider driving member 52 is provided on the guide rail 57, and a transverse slider 51 is connected to the end of the transverse slider driving member 52, and a transfer fixture 55 is fixed to one side surface of the transverse slider 51; a lifting slider 54 is fixed to one side surface of the bottom end of the transfer fixture 55, and the lifting slider 54 is fixed to the bottom surface of the transfer fixture 55. A guide plate 541 is provided on one side of the block 54, and the bottom of the lifting slider 54 is fixedly connected to the mounting platform 6 by bolts. Specifically, the pushing member 53 adopts a cylinder or an electric telescopic rod. In the process of the external equipment taking the magnetic ring body 7, the pushing member 53 pushes the guide rail 57 to move upward, and the guide rail 57 drives the transfer fixture 55 to move upward, and the transverse slider driving member 52 drives the transverse slider 51 to move horizontally, and the transverse slider 51 drives the transfer fixture 55 to move horizontally, and the transfer fixture 55 drives the magnetic ring body 7 to move horizontally and approach the external equipment.

[0037] The working principle of the utility model is:

[0038] When the utility model is used, the material is first loaded, and the magnetic ring body 7 is placed on the loading column 28 manually, the fifth cylinder 26 is started, and the third cylinder 23 is pushed to move horizontally. Under the pushing action, the supporting plate 27 moves to the side of the clamping claw 102 of the clamping and flipping mechanism 1, and the clamp cylinder 104 is started. The clamp cylinder 104 drives the clamping claw 102 to grab the magnetic ring, and the rotating mechanism 108 is started. The rotating mechanism 108 drives the mounting plate 101 to rotate, and the mounting plate 101 drives the clamping claw 102 to rotate ninety degrees, so that the magnetic ring body 7 is in a vertical state. At the same time, the positioning plate 107 is pushed upward by the second cylinder 106, and the positioning plate 107 drives the mounting plate 101 to move upward. The mounting plate 101 drives the clamping claw 102 and the magnetic ring body 7 to move upward, and the magnetic ring body 7 is close to the wire management clamp body 31 of the wire management mechanism 3. After starting the driving cylinder 36, the driving cylinder 36 drives the wire management clamp body 31 Move horizontally, and separate and straighten the copper wire outside the magnetic ring body 7 to both sides during the movement. After the wires are separated, start the vertical drive mechanism 45, and the vertical drive mechanism 45 pushes the magnet mounting seat 47 to move downward, and the magnet mounting seat 47 pushes the magnet body 46 to move downward and approach the magnetic ring body 7. The magnetic ring body 7 is attracted by the magnet body 46, and the first linear motor 41 is started. The first linear motor 41 drives the second linear motor 42 to move horizontally, and the second linear motor 42 drives the lifting mechanism 43 and the connecting seat 49 to move, and move to the top of the magnetic ring transfer mechanism 5, and start the lifting mechanism 43. The lifting mechanism 43 drives the connecting seat 49 to move downward, and the connecting seat 49 pushes the magnetic ring body 7 to move downward, and the magnetic ring body 7 approaches the transfer fixture 55 at the top of the magnetic ring transfer mechanism 5, and finally falls into the transfer fixture 55, and the next step is performed after the subsequent processing equipment absorbs the magnetic ring body 7.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A magnetic ring processing and winding device, comprising a mounting table (6), characterized in that: A loading and feeding mechanism (2) is arranged on the top of the mounting platform (6), a material clamping and flipping mechanism (1) for flipping the magnetic ring is arranged on one side of the loading and feeding mechanism (2), a wire arrangement mechanism (3) is arranged above the material clamping and flipping mechanism (1), a variable distance transport mechanism (4) is also arranged on one side of the wire arrangement mechanism (3), the loading and feeding mechanism (2) comprises a base (21), a fifth cylinder (26) is arranged on one side of the base (21), The telescopic end of the fifth cylinder (26) is installed with a base plate, and the third cylinder (23) is arranged on the base plate. The telescopic end of the third cylinder (23) is provided with a support plate (27). A main clamping block (25) and a secondary clamping block (22) are installed on one side surface of the support plate (27). One end of the main clamping block (25) is connected to a fourth cylinder (24) for pushing the main clamping block (25). A loading column (28) is also arranged on the top of the support plate (27).

2. The magnetic ring processing and winding equipment according to claim 1, characterized in that: The cable management mechanism (3) comprises a base (35), a transverse screw mechanism (34) is arranged on the top of the base (35), a vertical screw mechanism (33) is connected to the top of the sliding part of the transverse screw mechanism (34), a cable management clamp mounting frame (32) is connected to the top of the sliding part of the vertical screw mechanism (33), a plurality of cable management clamp bodies (31) are mounted on the cable management clamp mounting frame (32), and a driving cylinder (36) for driving the cable management clamp bodies (31) is also arranged on the top of the cable management clamp mounting frame (32).

3. The magnetic ring processing and winding equipment according to claim 1, characterized in that: The variable-pitch transport mechanism (4) comprises a fixed frame (8) arranged on the top of the mounting platform (6), a first linear motor (41) and a second linear motor (42) are fixed on the top of the fixed frame (8), a sliding end of the second linear motor (42) is connected to a lifting mechanism (43), a lifting end of the lifting mechanism (43) is connected to a transverse driving mechanism (44), an end of the transverse driving mechanism (44) is connected to a vertical driving mechanism (45), a telescopic end of the vertical driving mechanism (45) is connected to a magnet mounting seat (47), a magnet body (46) is arranged on the magnet mounting seat (47), a connecting seat (49) is also arranged at the bottom of the transverse driving mechanism (44), and a suction fixture (48) is arranged at the bottom of the connecting seat (49).

4. The magnetic ring processing and winding equipment according to claim 1, characterized in that: The material clamping and flipping mechanism (1) comprises a positioning plate (107), a second cylinder (106) is arranged on one side of the positioning plate (107), and a mounting plate (101) is connected to the other side; a clamp cylinder (104) is arranged on the surface of the mounting plate (101), a clamping jaw (102) is connected to the telescopic end of the clamp cylinder (104), a magnetic ring body (7) is clamped on the clamping jaw (102), a branching block (103) is arranged on the side of the surface of the mounting plate (101) close to the clamping jaw (102), a first cylinder (105) is connected to the bottom extension end of the branching block (103), the first cylinder (105) is fixedly connected to the mounting plate (101), and a rotating mechanism (108) is also arranged at one end of the mounting plate (101).

5. The magnetic ring processing and winding equipment according to claim 1, characterized in that: A magnetic ring transfer mechanism (5) is also provided on the top of the mounting platform (6) near the side of the wire management mechanism (3), and the magnetic ring transfer mechanism (5) includes a fixed seat (56), a pusher (53) is fixed below the fixed seat (56), the telescopic end of the pusher (53) passes through the fixed seat (56) upward and is connected to a guide rail (57), a transverse slider driving member (52) is provided on the guide rail (57), the end of the transverse slider driving member (52) is connected to a transverse slider (51), and a transfer fixture (55) is fixed to a side surface of the transverse slider (51).

6. The magnetic ring processing and winding equipment according to claim 5, characterized in that: A lifting slider (54) is fixed to one side surface of the bottom end of the transfer fixture (55), a guide plate (541) is provided on one side of the lifting slider (54), and the bottom of the lifting slider (54) is fixedly connected to the mounting platform (6) by bolts.

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