Impregnation equipment for capacitor production

By designing adjustable capacitor partitions and drivers, the problem of not being able to fix capacitors of different sizes at the same time in the prior art is solved, and a wider scope of application and efficient impregnation treatment are achieved.

CN222300472UActive Publication Date: 2025-01-03SHENZHEN BISHIDA ELECTRONICS
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Patent Information

Application Number
CN202420693051.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-01-03
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

Existing capacitor impregnation devices cannot fix capacitors of different sizes at the same time, resulting in a small scope of application, affecting working efficiency and production costs.

Method used

An impregnation device is designed, including adjustable capacitor partitions and drive parts, and the partition spacing is adjusted through bidirectional threaded rods and sliding blocks. Combining the fixed structure and anti-slip protrusions, ensuring stable fixation of capacitors of different sizes.

Benefits of technology

The scope of application of impregnated devices has been expanded, the processing efficiency and stability of capacitors of different sizes has been improved, and the demand for enterprises to purchase multiple devices has been reduced.

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Abstract

The utility model discloses impregnation equipment for capacitor production, and aims to solve the problems that impregnation devices with different sizes are required to be used by capacitors with different sizes, so that the working efficiency of the impregnation devices and the production cost of enterprises are influenced. According to the technical scheme, the impregnation equipment for capacitor production is characterized by comprising an impregnation cylinder, a containing cavity used for containing capacitors is formed in the impregnation cylinder, a plurality of capacitor partition plates are arranged in the containing cavity, and fixing structures used for fixing the capacitors are arranged on the capacitor partition plates; an adjusting assembly used for adjusting the distance between the adjacent capacitor partition plates is arranged in the placing cavity. The impregnation equipment for capacitor production can fix and adjust the position of the capacitor partition plate, so that the capacitor partition plate can fix capacitors with different sizes and further perform impregnation operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of capacitor processing, and more specifically, to an impregnation device for capacitor production. Background Art

[0002] Capacitors are components that store electricity and energy. A conductor surrounded by another conductor, or when all the electric field lines emitted by one conductor terminate in the conductor system of another conductor, is called a capacitor. Impregnation is a commonly used treatment method in the manufacturing of electronic components, castings, metallurgical parts and other porous materials. Electrolytic capacitors, that is, electrolyte materials that store charge inside, are divided into positive and negative polarities, similar to batteries, and cannot be connected in reverse. The positive electrode is a metal substrate with an oxide film, and the negative electrode is connected to the electrolyte (solid and non-solid) through a metal plate. The impregnation process in the production process directly affects the performance and life of the capacitor.

[0003] The impregnation of the capacitor is to immerse the wound core in a specific electrolyte, so that the electrolyte fully penetrates and fills the gaps inside the core, ensuring that the electrolyte is tightly combined with the oxide film on the surface of the aluminum foil to form a complete capacitor unit. However, the models and sizes of capacitors in the prior art are different, making it inconvenient to fix capacitors of different sizes together in the impregnation device when the same impregnation device is used to impregnate different capacitors, which leads to a small application range of the impregnation device in the prior art, and it is impossible to process capacitors of different sizes at the same time, so that capacitors of different sizes need to use impregnation devices of different sizes, which will affect the working efficiency of the impregnation device and the production cost of the enterprise. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an impregnation device for capacitor production, which can fix and adjust the position of the capacitor partition so that the capacitor partition can be fixed on capacitors of different sizes and then perform impregnation operations.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: an impregnation device for capacitor production, including an impregnation cylinder, a placement cavity for placing capacitors is arranged in the impregnation cylinder, a plurality of capacitor partitions are arranged in the placement cavity, a fixing structure for fixing the capacitors is arranged on the capacitor partition, an adjustment component for adjusting the spacing between adjacent capacitor partitions is arranged in the placement cavity, the adjustment component includes a bidirectional threaded rod arranged between adjacent capacitor partitions, a sliding block sleeved on both ends of the bidirectional threaded rod, a positioning block slidably connected in the placement cavity, a connecting rod arranged between the sliding block and the capacitor partition, and a driving member for driving the bidirectional threaded rod to rotate between adjacent capacitor partitions, threaded holes for the rotation of the bidirectional threaded rod are respectively opened inside the two sliding blocks, and the positioning block is fixedly connected to the sliding block.

[0006] By adopting the above technical solution, in order to match the size of the capacitor, the staff needs to adjust the spacing position between several capacitor partitions when processing capacitors of different sizes. Then the staff can start the driving member to drive the rotation of the bidirectional threaded rod. As the bidirectional threaded rod rotates and always rotates in the threaded hole opened by the sliding block, the sliding blocks at both ends will approach or move away from each other as the bidirectional threaded rod rotates clockwise and counterclockwise, and as the two sliding blocks approach and move away from each other, the connecting rod connected to the capacitor partition can be driven to move, and the capacitor partition can be pushed to adjust. After the position of the adjacent capacitor partition is adjusted, the capacitor is fixed in the impregnation cylinder through the fixed structure for processing, so that the impregnation cylinder can process capacitors of different sizes. At the same time, the utility model can set two groups of capacitor partitions to be fixed, and the two capacitor partitions between the two groups of capacitor partitions can be adjusted by the adjustment component. At this time, the capacitor partition can fix capacitors of different sizes at the same time, and several capacitor partitions can also be set to be adjustable, so that the application range of the impregnation cylinder is wider.

[0007] The utility model is further configured as follows: a sliding groove for sliding the positioning block is opened on the inner wall of the placement cavity, and when the sliding block slides, the positioning block slides along the inner wall of the sliding groove.

[0008] By adopting the above technical solution, when the positioning block moves with the movement of the sliding block, it will slide along the inner wall of the sliding groove, thereby limiting the trajectory of the positioning block and the sliding block, ensuring the linear motion of the positioning block, and at the same time supporting the entire adjustment assembly, and preventing the sliding block from rotating with the rotation of the bidirectional threaded rod, thereby ensuring the driving stability of the entire adjustment assembly.

[0009] The utility model is further configured as follows: the connecting rod and the driving member are distributed in the impregnation cylinder at intervals.

[0010] By adopting the above technical solution, the driving member will not affect the connecting rod when working. At the same time, the two are not on the same straight line, and their work does not affect or interfere with each other, which facilitates the rotation of the bidirectional threaded rod and the adjustment of the spacing between adjacent capacitor partitions through the action of the driving member.

[0011] The utility model is further configured as follows: the driving member includes a rotating rod rotatably connected to the impregnation cylinder, a first bevel gear fixedly connected to the rotating rod, and a second bevel gear meshing with the first bevel gear, and the second bevel gear is fixedly connected to one end of the bidirectional threaded rod.

[0012] By adopting the above technical solution, the staff can drive the rotating rod to drive the first bevel gear to rotate, and the rotation of the first bevel gear can also drive the rotation of the second bevel gear meshing therewith, and then the second bevel gear can drive the rotation of the bidirectional threaded rod. The rotating rod is vertically arranged on the impregnation cylinder, which will not affect the impregnation liquid in the impregnation cylinder and will not affect the movement of the capacitor partition, thereby facilitating the operation of the staff.

[0013] The utility model is further configured as follows: the rotating rod is provided with anti-slip grooves.

[0014] By adopting the above technical solution, the anti-slip pattern can increase the friction between the staff and the rotating rod, so that the friction is increased and more stable when the staff's hand contacts the rotating rod, ensuring the stability and efficiency of the staff driving the rotating rod to rotate.

[0015] The utility model is further configured as follows: the fixing structure comprises a plurality of placement rods arranged on the capacitor partition.

[0016] By adopting the above technical solution, the placement rod can be used to place capacitors, and capacitors of different sizes can be placed, thereby increasing the versatility of use of the impregnation cylinder.

[0017] The utility model is further configured as follows: a plurality of anti-slip protrusions are arranged on a plurality of the placement rods.

[0018] By adopting the above technical solution, a number of anti-slip protrusions can increase the friction between the placement rod and the capacitor. When the capacitor is placed between adjacent placement rods, the friction is increased and it does not easily slide off the placement rod, thereby achieving the fixation of the capacitor and making it convenient for the staff to take and replace the capacitor.

[0019] The utility model is further configured as follows: the fixing structure also includes a fixing column protruding into the impregnation cylinder.

[0020] By adopting the above technical solution, the setting of the fixing column can make the core part of the capacitor be wound around the fixing column to achieve fixation, so the capacitor can be further fixed to ensure the stability of the capacitor impregnation and the impregnation effect.

[0021] In summary, the utility model has the following beneficial effects: by adjusting the function of the component, the position of the capacitor partition can be fixed and adjusted, so that the capacitor partition can be fixed to capacitors of different sizes and sizes for impregnation operations, and thus there is no need for enterprises to purchase different impregnation devices to process capacitors of different sizes, thereby ensuring the efficiency and effect of capacitor impregnation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of the impregnation cylinder of the utility model, which is mainly used to show the structure and position relationship of the capacitor partition, the fixing structure and the adjustment component in the impregnation cylinder;

[0023] Figure 2 It is a structural schematic diagram of the adjustment component of the utility model.

[0024] In the figure: 1, impregnation cylinder; 2, capacitor partition; 3, placement rod; 4, fixing column; 5, rotating rod; 6, first bevel gear; 7, second bevel gear; 8, bidirectional threaded rod; 9, sliding block; 10, connecting rod; 11, positioning block. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0026] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "top / bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0028] The utility model is described in detail below in conjunction with the accompanying drawings.

[0029] A capacitor production impregnation equipment, refer to Figure 1-Figure 2 , including an impregnation cylinder 1, a placement cavity for placing capacitors is arranged in the impregnation cylinder 1, a plurality of capacitor partitions 2 are arranged in the placement cavity, a fixing structure for fixing the capacitor is arranged on the capacitor partition 2, an adjustment component for adjusting the spacing between adjacent capacitor partitions 2 is arranged in the placement cavity, the adjustment component includes a bidirectional threaded rod 8 arranged between adjacent capacitor partitions 2, a sliding block 9 sleeved on both ends of the bidirectional threaded rod 8, a positioning block 11 slidably connected in the placement cavity, a connecting rod 10 arranged between the sliding block 9 and the capacitor partition 2, and a driving member for driving the bidirectional threaded rod 8 to rotate between adjacent capacitor partitions 2, threaded holes for rotating the bidirectional threaded rod 8 are respectively opened inside the two sliding blocks 9, the positioning block 11 is fixedly connected to the sliding block 9, and the connecting rod 10 and the driving member are distributed in the impregnation cylinder 1 at intervals.

[0030] A sliding groove for the positioning block 11 to slide is provided on the inner wall of the placement cavity. When the sliding block 9 slides, the positioning block 11 slides along the inner wall of the sliding groove.

[0031] The driving member includes a rotating rod 5 rotatably connected to the impregnation cylinder 1, a first bevel gear 6 fixedly connected to the rotating rod 5, and a second bevel gear 7 meshing with the first bevel gear 6. The second bevel gear 7 is fixedly connected to one end of a bidirectional threaded rod 8. The rotating rod 5 is provided with anti-slip grooves.

[0032] The fixing structure includes a plurality of placement rods 3 arranged on the capacitor partition 2 , and a plurality of anti-slip protrusions are arranged on the plurality of placement rods 3 . The fixing structure also includes a fixing column 4 protruding into the impregnation cylinder 1 .

[0033] Working principle: In order to match the size of the capacitor, the staff needs to adjust the spacing between several capacitor partitions 2 when handling capacitors of different sizes. The staff can start the driving member to drive the rotation of the bidirectional threaded rod 8. As the bidirectional threaded rod 8 rotates and always rotates in the threaded hole opened by the sliding block 9, the sliding blocks 9 at both ends will approach or move away from each other as the bidirectional threaded rod 8 rotates clockwise and counterclockwise. As the two sliding blocks 9 approach or move away from each other, the connecting rod 10 connected to the capacitor partition 2 can be driven to move. Then, the capacitor partition 2 can be pushed for adjustment, and after the position of the adjacent capacitor partition 2 is adjusted, the capacitor is fixed in the impregnation cylinder 1 through a fixed structure for processing, so that the impregnation cylinder 1 can process capacitors of different sizes and sizes. At the same time, the utility model can set two groups of capacitor partitions 2 for fixing, and the two capacitor partitions 2 between the two groups of capacitor partitions 2 can be adjusted by an adjustment component. At this time, the capacitor partition 2 can fix capacitors of different sizes at the same time, and several capacitor partitions 2 can also be set and can be adjusted, so that the application range of the impregnation cylinder 1 is wider.

[0034] The staff can drive the rotating rod 5 to make the rotating rod 5 drive the first bevel gear 6 to rotate, and the rotation of the first bevel gear 6 can also drive the rotation of the second bevel gear 7 meshing therewith, and then the second bevel gear 7 can drive the rotation of the bidirectional threaded rod 8. The rotating rod 5 is vertically arranged on the impregnation cylinder 1, which will not affect the impregnation liquid in the impregnation cylinder 1 or the movement of the capacitor partition 2, thereby facilitating the operation of the staff.

[0035] The placement rod 3 can be used to place capacitors, and capacitors of different sizes and dimensions can be placed, thereby increasing the versatility of use of the impregnation cylinder 1.

[0036] Several anti-slip protrusions can increase the friction between the placement rod 3 and the capacitor. When the capacitor is placed between adjacent placement rods 3, the friction is increased and it does not easily slide off the placement rod 3, thereby achieving the fixation of the capacitor and facilitating the staff to take and replace the capacitor. The setting of the fixing column 4 allows the core part of the capacitor to be wrapped around the fixing column 4 for fixation, which can further fix the capacitor and ensure the stability of the capacitor impregnation and the impregnation effect.

[0037] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An impregnation device for capacitor production, comprising an impregnation cylinder (1), wherein the impregnation cylinder (1) is provided with a placement cavity for placing the capacitor, characterized in that: A plurality of capacitor partitions (2) are arranged in the placement cavity, a fixing structure for fixing the capacitor is arranged on the capacitor partition (2), an adjustment component for adjusting the spacing between adjacent capacitor partitions (2) is arranged in the placement cavity, and the adjustment component comprises a bidirectional threaded rod (8) arranged between adjacent capacitor partitions (2), a sliding block (9) sleeved on both ends of the bidirectional threaded rod (8), a positioning block (11) slidably connected in the placement cavity, a connecting rod (10) arranged between the sliding block (9) and the capacitor partition (2), and a driving member for driving the bidirectional threaded rod (8) to rotate between adjacent capacitor partitions (2), and threaded holes for rotating the bidirectional threaded rod (8) are respectively opened inside the two sliding blocks (9), and the positioning block (11) is fixedly connected to the sliding block (9).

2. The impregnation equipment for capacitor production according to claim 1, characterized in that: A sliding groove for the positioning block (11) to slide is provided on the inner wall of the placement cavity. When the sliding block (9) slides, the positioning block (11) slides along the inner wall of the sliding groove.

3. The impregnation equipment for capacitor production according to claim 1, characterized in that: The connecting rod (10) and the driving member are distributed in the impregnation cylinder (1) at intervals.

4. The impregnation equipment for capacitor production according to claim 1, characterized in that: The driving member comprises a rotating rod (5) rotatably connected in the impregnation cylinder (1), a first bevel gear (6) fixedly connected to the rotating rod (5), and a second bevel gear (7) meshing with the first bevel gear (6), wherein the second bevel gear (7) is fixedly connected to one end of a bidirectional threaded rod (8).

5. The impregnation equipment for capacitor production according to claim 4, characterized in that: The rotating rod (5) is provided with anti-slip grooves.

6. The impregnation equipment for capacitor production according to claim 1, characterized in that: The fixing structure comprises a plurality of placement rods (3) arranged on the capacitor partition (2).

7. The impregnation equipment for capacitor production according to claim 6, characterized in that: A plurality of anti-slip protrusions are arranged on the plurality of placement rods (3).

8. The impregnation equipment for capacitor production according to claim 6, characterized in that: The fixing structure also includes a fixing column (4) protruding into the impregnation cylinder (1).