New energy battery mounting structure

Abstract

The utility model discloses a new energy battery mounting structure which comprises a battery mounting box, a top pressing mechanism, a flexible supporting mechanism and a supporting auxiliary mechanism, and the top pressing mechanism comprises a telescopic air cylinder, a lifting box, a connecting frame and a pressing plate. The flexible supporting mechanism comprises a telescopic pressing pipe, a supporting pipe, a compression piece, a spiral pipe, a tightening pipe and a pressing block, the supporting auxiliary mechanism comprises a bearing, an extending pipe, a mounting plate, a bolt hole and a mounting bolt, the pressing mechanism can adjust the pressing force according to needs, it is ensured that the battery pack cannot move or shake even under the extreme transportation or use condition, and the battery pack is prevented from being damaged. The flexible supporting mechanism can effectively absorb and disperse external impact force, the battery pack is protected against damage, the design allows the supporting mechanism to provide elastic reaction when the supporting mechanism is impacted, and therefore direct impact on the battery pack is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of new energy batteries, and more specifically, to a new energy battery installation structure. Background Art

[0002] A new energy battery installation structure is mainly aimed at application scenarios such as new energy vehicles and energy storage systems, aiming to provide a more efficient, safe and reliable battery support and connection solution. This installation structure optimizes the integration, cooling, maintenance and safety performance of battery modules through innovative design concepts and material applications.

[0003] In the existing technology, firstly, the battery packs of some devices may shift due to vibration or impact, affecting their performance and safety. It is difficult to adapt to battery packs of different heights and provide appropriate pressure, which may eventually result in the battery packs not being properly fixed or being damaged by excessive compression. Secondly, the battery packs in some devices are more easily damaged, and it is difficult to adapt and adjust according to the size and shape of the battery packs to ensure uniform support. Ultimately, it may not be possible to provide appropriate support for battery packs of different shapes or sizes. Finally, the installation process of some devices may be more complicated and time-consuming. It is difficult to allow fine-tuning of the position of the battery pack to adapt to different installation requirements, which ultimately makes position adjustment difficult and affects the accuracy and stability of the overall installation. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the problems existing in the prior art, the utility model provides a new energy battery installation structure to solve the technical problems mentioned in the background technology, such as unstable installation and difficulty in adapting and adjusting according to the size and shape of the battery pack.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a new energy battery installation structure, including a battery installation box, a top clamping mechanism, a flexible support mechanism and a support auxiliary mechanism, the top clamping mechanism including a telescopic cylinder, a lifting box, a connecting frame and a clamping plate, the lifting box is installed on the inner top of the battery installation box, the telescopic cylinder is installed on the top of the lifting box, and the connecting frame is installed on one end extending into the interior of the lifting box, and the other end of the connecting frame is installed on the top end surface of the clamping plate, the flexible support mechanism includes a telescopic clamping tube, a support tube, a compression plate, a spiral tube, a tightening tube and a clamping block, the inner wall of the spiral tube and the outer wall of the clamping tube are of corresponding threaded design, the clamping block is arranged on the inner top of the clamping tube, the support tube is installed inside the spiral tube, several groups of telescopic clamping tubes are installed on the support tube, the clamping tube can move in the support tube, the compression plate is installed on the top of the support tube, one end of the clamping block is connected to the compression plate to clamp the compression plate and fix the clamping tube.

[0008] The utility model is further configured as follows: the support auxiliary mechanism includes a bearing, an insertion tube, a mounting plate, a bolt hole and a mounting bolt, the bearing is mounted on the top end of the insertion tube, and the spiral tube is movably mounted on the bearing, the mounting plate is mounted on both sides of the insertion tube, the bolt hole is mounted on the side of the battery mounting box, and the mounting plate is provided with holes corresponding to the bolt holes, and the mounting bolt can pass through the bolt hole to mount the mounting plate on the side of the battery mounting box, the support auxiliary mechanism makes it easier to install the flexible support mechanism at a designated position, thereby improving the efficiency of installation and disassembly.

[0009] The utility model is further configured such that a new energy battery pack is provided inside the battery installation box, and one end of a clamping plate presses the new energy battery pack inside the battery installation box. The setting of the clamping plate facilitates the device to press the new energy battery pack from the top.

[0010] The utility model is further configured such that side locking holes are provided on both end sides of the battery installation box, and the insertion tube is movably inserted into and connected to the side locking holes. The provision of the side locking holes is conducive to providing an installation position for the flexible support mechanism.

[0011] The utility model is further configured such that lateral blocks are provided on the sides of the clamping plate, and cross bars are provided on both sides of the lateral blocks, rollers are provided at one end of the cross bars, slide rails are provided on the sides of the lifting box, and the rollers are mounted on the slide rails to cooperate with the lifting and sliding. The arrangement of the slide rails and the rollers allows the clamping plate to move smoothly during the lifting process, reduces friction and wear, and extends the service life of the equipment.

[0012] The utility model is further configured such that a connecting platform is provided at one end of the support tube, and one end of the compression plate is mounted on the connecting platform. The setting of the connecting platform is conducive to providing bottom support for the compression plate.

[0013] The utility model is further configured such that a connecting plate is provided on the side of the lifting box, and one end of the connecting plate is connected to the inner wall of the battery installation box. The provision of the connecting plate facilitates the installation of the lifting box inside the battery installation box.

[0014] The utility model is further configured such that a guide plate is provided on the inner wall of the tightening tube, and a plurality of groups of telescopic clamping tubes are movably mounted on the guide plate. The guide plate, combined with the design of the plurality of telescopic clamping tubes, not only provides additional support and fixation for the battery pack, but also makes the adjustment of the clamping tube more flexible and accurate.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a new energy battery installation structure, which has the following beneficial effects:

[0017] The utility model is provided with a top clamping mechanism, which includes a telescopic cylinder, a lifting box, a connecting frame and a clamping plate, providing an efficient method to ensure the stability of the battery pack in the battery installation box. The clamping mechanism can adjust the clamping force as needed to ensure that the battery pack will not move or shake even under extreme transportation or use conditions. The mechanism can adapt to battery packs of different heights. Through the design of the telescopic cylinder and the lifting box, the position of the clamping plate can be accurately controlled to adapt to battery packs of different sizes, thereby ensuring uniform compression of the battery and avoiding damage caused by improper compression.

[0018] The utility model is provided with a flexible support mechanism. Through the composite design of a telescopic clamping tube, a support tube, a compression sheet, a spiral tube, a tightening tube and a clamping block, the flexible support mechanism can effectively absorb and disperse external impact forces to protect the battery pack from damage. This design allows the support mechanism to provide an elastic response when impacted, thereby reducing direct impact on the battery pack. The design of the flexible support mechanism allows it to self-adjust according to the size and shape of the installed battery pack to ensure that all battery packs are evenly and properly supported. This flexibility is particularly important for dealing with battery packs of different models and sizes.

[0019] The utility model is provided with a support auxiliary mechanism, which includes a bearing, an insertion tube, a mounting plate, a bolt hole and a mounting bolt, thereby simplifying the installation and disassembly process of the flexible support mechanism. This design allows the support structure to be easily installed at a specified position and can be quickly adjusted or replaced, greatly improving the efficiency of maintaining and updating the battery pack. Through the design of the bearing and the insertion tube, the support auxiliary mechanism allows the flexible support mechanism to be locked and adjusted to ensure precise fixation and alignment of the battery pack, which is crucial to ensuring the optimal performance of the battery pack and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the device in the present utility model when it is not in use;

[0021] Figure 2 It is a structural schematic diagram of the top pressing mechanism of the top of the device in the utility model;

[0022] Figure 3 This is a structural schematic diagram of the connection method between the battery installation box and the flexible support mechanism in the utility model;

[0023] Figure 4 It is a structural schematic diagram of the flexible support mechanism and the support auxiliary mechanism in the utility model;

[0024] Figure 5 It is a schematic diagram of the internal structure of the flexible support mechanism and the support auxiliary mechanism in the utility model.

[0025] In the figure: 1. Battery installation box; 2. Telescopic cylinder; 3. Lifting box; 4. Connecting frame; 5. Clamping plate; 6. Telescopic clamping tube; 7. Support tube; 8. Compression sheet; 9. Spiral tube; 10. Tightening tube; 11. Clamping block; 12. Bearing; 13. Insert tube; 14. Mounting plate; 15. Bolt hole; 16. Mounting bolt; 17. New energy battery pack; 18. Side locking hole; 19. Side block; 20. Cross bar; 21. Roller; 22. Slide rail; 23. Connecting table; 24. Connecting plate; 25. Guide plate. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5 , a new energy battery installation structure, including a battery installation box 1, a top clamping mechanism, a flexible support mechanism and a support auxiliary mechanism, the top clamping mechanism includes a telescopic cylinder 2, a lifting box 3, a connecting frame 4 and a clamping plate 5, the lifting box 3 is installed on the internal top of the battery installation box 1, the telescopic cylinder 2 is installed on the top of the lifting box 3, and the connecting frame 4 is installed at one end extending into the lifting box 3, and the other end of the connecting frame 4 is installed on the top end surface of the clamping plate 5, the flexible support mechanism includes a telescopic clamping tube 6, a support tube 7, a compression plate 8, a spiral tube 9, a tightening tube 10 and a clamping block 11, the inner wall of the spiral tube 9 and the outer wall of the clamping tube 6 are correspondingly threaded, the clamping block 11 is arranged on the internal top of the clamping tube 6, the support tube 7 is installed in the spiral tube 9, several groups of telescopic clamping tubes 6 are installed on the support tube 7, the clamping tube 6 can move in the support tube 7, the compression plate 8 is installed on the top of the support tube 7, one end of the clamping block 11 is connected to the compression plate 8 to clamp the compression plate 8 and fix the clamping tube 6.

[0030] The supporting auxiliary mechanism includes a bearing 12, an insertion tube 13, a mounting plate 14, a bolt hole 15 and a mounting bolt 16. The bearing 12 is installed at the top of the insertion tube 13, and the spiral tube 9 is movably installed on the bearing 12. The mounting plate 14 is installed on both sides of the insertion tube 13. The bolt hole 15 is installed on the side of the battery mounting box 1, and a hole corresponding to the bolt hole 15 is provided on the mounting plate 14, and the mounting bolt 16 can pass through the bolt hole 15 to install the mounting plate 14 on the side of the battery mounting box 1.

[0031] A new energy battery pack 17 is disposed inside the battery installation box 1 , and one end of the pressing plate 5 presses the new energy battery pack 17 into the battery installation box 1 .

[0032] Side locking holes 18 are provided on both end sides of the battery installation box 1 , and the insertion tube 13 is movably inserted into and connected to the side locking holes 18 .

[0033] A lateral block 19 is provided on the side of the clamping plate 5, and a cross bar 20 is provided on both sides of the lateral block 19. A roller 21 is provided at one end of the cross bar 20. A slide rail 22 is provided on the side of the lifting box 3, and the roller 21 is installed on the slide rail 22 to cooperate with lifting and sliding.

[0034] A connecting platform 23 is provided at one end of the support tube 7 , and one end of the compression sheet 8 is mounted on the connecting platform 23 .

[0035] A connecting plate 24 is provided on the side of the lifting box 3 , and one end of the connecting plate 24 is connected to the inner wall of the battery installation box 1 .

[0036] A guide plate 25 is provided on the inner wall of the tightening tube 10 , and a plurality of groups of telescopic compression tubes 6 are movably mounted on the guide plate 25 .

[0037] In this embodiment, the main function of the top clamping mechanism is to clamp the new energy battery pack 17 installed in the battery installation box 1 to ensure the stability of the battery pack. During operation, the telescopic cylinder 2 is started to push the clamping plate 5 inside the lifting box 3 to move downward, and the clamping plate 5 is driven by the connecting frame 4 to clamp the new energy battery pack 17 downward, so that the battery pack is tightly fixed in the battery installation box 1 to prevent shaking and collision during transportation or use. The main function of the flexible support mechanism is to provide additional support and buffer for the battery pack, reduce the direct impact of external shocks on the battery pack, and by rotating the spiral tube 9, the clamping block 11 compresses the internal compression plate 8, and the compression plate 8 supports outward, thereby tightening the telescopic clamping rod, thereby providing suitable support for the battery pack on the side. The design of the flexible support mechanism allows it to be fine-tuned according to the size and shape of the battery pack to ensure that each battery pack can be evenly and fully supported. First, the insertion tube 13 is inserted into the side locking hole 18 on the side of the battery installation box 1, and the several telescopic clamping tubes 6 on the top are movably inserted into the side locking hole 18 to tighten the internal batteries. The spiral tube 9 is connected to the insertion tube 13 through the bearing 12, so that the spiral tube 9 can provide support while also being able to rotate and adjust under the action of the bearing 12. The compression plate 8 is stretched outward to tighten the telescopic clamping tube 6. At this time, the entire structure is fixed to the appropriate position of the battery installation box 1 by the mounting bolt 16. This design not only ensures the stability of the structure, but also facilitates the installation and disassembly process.

[0038] More specifically, by providing side locking holes 18 on the sides of both ends of the battery mounting box 1, as well as lateral blocks 19 and cross bars 20 on the sides of the clamping plate 5, additional fixing points and supporting structures are added, which not only improves the stability of the battery pack, but also facilitates the rapid installation and disassembly of the battery pack. A slide rail 22 is provided on the side of the lifting box 3, which cooperates with the roller 21 on the side of the clamping plate 5. This design allows the clamping plate 5 to move smoothly during the lifting process, reduces friction and wear, and extends the service life of the equipment. A guide plate 25 is provided on the inner wall of the tightening tube 10. Combined with the design of several groups of telescopic clamping tubes 6, this not only provides additional support and fixation for the battery pack, but also makes the adjustment of the clamping tube more flexible and accurate.

[0039] In summary, when the overall equipment is in use or running: when the top clamping mechanism is required to operate, the main function of the top clamping mechanism is to clamp the new energy battery pack 17 installed in the battery installation box 1 to ensure the stability of the battery pack; during operation, the telescopic cylinder 2 is started to push the clamping plate 5 inside the lifting box 3 to move downward, and the clamping plate 5 is driven downward through the connecting frame 4 to clamp the new energy battery pack 17, so that the battery pack is tightly fixed in the battery installation box 1 to prevent shaking and collision during transportation or use.

[0040] When the operation of the flexible support mechanism is required, the main function of the flexible support mechanism is to provide additional support and cushioning for the battery pack, reduce the direct impact of external shocks on the battery pack, and by rotating the spiral tube 9, the compression block 11 compresses the internal compression plate 8, and the compression plate 8 supports outward, thereby tightening the telescopic compression rod, thereby providing appropriate support force and cushioning capacity for the battery pack on the side. The design of the flexible support mechanism allows it to be fine-tuned according to the size and shape of the battery pack to ensure that each battery pack can be evenly and fully supported.

[0041] When the auxiliary mechanism needs to be supported, the insertion tube 13 is first inserted into the side locking hole 18 on the side of the battery installation box 1, and the multiple telescopic compression tubes 6 on the top are movably inserted into the side locking hole 18 to tighten the internal batteries. The spiral tube 9 is connected to the insertion tube 13 through the bearing 12, so that the spiral tube 9 can provide support while also being able to rotate and adjust under the action of the bearing 12. The compression sheet 8 is stretched outward to tighten the telescopic compression tube 6. At this time, the entire structure is fixed to the appropriate position of the battery installation box 1 by the installation bolt 16. This design not only ensures the stability of the structure, but also facilitates the installation and disassembly process.

[0042] By setting side locking holes 18 on the two end sides of the battery mounting box 1, as well as lateral blocks 19 and cross bars 20 on the sides of the clamping plate 5, additional fixing points and supporting structures are added, which not only improves the stability of the battery pack, but also facilitates the rapid installation and disassembly of the battery pack. A slide rail 22 is set on the side of the lifting box 3, which cooperates with the roller 21 on the side of the clamping plate 5. This design allows the clamping plate 5 to move smoothly during the lifting process, reduces friction and wear, and extends the service life of the equipment. A guide plate 25 is set on the inner wall of the tightening tube 10. Combined with the design of several groups of telescopic clamping tubes 6, this not only provides additional support and fixation for the battery pack, but also makes the adjustment of the clamping tube more flexible and accurate.

[0043] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A new energy battery installation structure, comprising a battery installation box (1), a top pressing mechanism, a flexible support mechanism and a support auxiliary mechanism, characterized in that: The top clamping mechanism comprises a telescopic cylinder (2), a lifting box (3), a connecting frame (4) and a clamping plate (5); the lifting box (3) is mounted on the top of the battery installation box (1); the telescopic cylinder (2) is mounted on the top of the lifting box (3); the connecting frame (4) is mounted on one end extending into the lifting box (3); and the other end of the connecting frame (4) is mounted on the top end surface of the clamping plate (5); the flexible support mechanism comprises a telescopic clamping tube (6), a support tube (7), a compression sheet (8), a spiral tube (9), a tightening tube (1 0) and a compression block (11), the inner wall of the spiral tube (9) and the outer wall of the compression tube (6) are of corresponding threaded design, the compression block (11) is arranged at the inner top end of the compression tube (6), the support tube (7) is installed inside the spiral tube (9), a plurality of groups of telescopic compression tubes (6) are installed on the support tube (7), the compression tube (6) can move inside the support tube (7), the compression plate (8) is installed on the top of the support tube (7), one end of the compression block (11) is connected to the compression plate (8) to compress the compression plate (8) and fix the compression tube (6).

2. A new energy battery installation structure according to claim 1, characterized in that: The supporting auxiliary mechanism comprises a bearing (12), an insertion tube (13), a mounting plate (14), a bolt hole (15) and a mounting bolt (16); the bearing (12) is mounted on the top end of the insertion tube (13), and the spiral tube (9) is movably mounted on the bearing (12); the mounting plate (14) is mounted on both sides of the insertion tube (13), the bolt hole (15) is mounted on the side of the battery mounting box (1), and a hole corresponding to the bolt hole (15) is provided on the mounting plate (14), and the mounting bolt (16) can pass through the bolt hole (15) to mount the mounting plate (14) on the side of the battery mounting box (1).

3. The new energy battery installation structure according to claim 1 is characterized in that: A new energy battery pack (17) is arranged inside the battery installation box (1), and one end of the pressing plate (5) presses the new energy battery pack (17) into the battery installation box (1).

4. A new energy battery installation structure according to claim 1 or 2, characterized in that: The battery installation box (1) is provided with side locking holes (18) on both end sides, and the insertion tube (13) is movably inserted into and connected to the side locking hole (18).

5. The new energy battery installation structure according to claim 1 is characterized in that: The side of the clamping plate (5) is provided with a lateral block (19), and the two sides of the lateral block (19) are provided with a cross bar (20), one end of the cross bar (20) is provided with a roller (21), and the side of the lifting box (3) is provided with a slide rail (22), and the roller (21) is installed on the slide rail (22) to cooperate with lifting and sliding.

6. The new energy battery installation structure according to claim 1 is characterized in that: One end of the support tube (7) is provided with a connecting platform (23), and one end of the compression sheet (8) is mounted on the connecting platform (23).

7. The new energy battery installation structure according to claim 1 is characterized in that: A connecting plate (24) is provided on the side of the lifting box (3), and one end of the connecting plate (24) is connected to the inner wall of the battery installation box (1).

8. The new energy battery installation structure according to claim 1 is characterized in that: A guide plate (25) is provided on the inner wall of the tightening tube (10), and a plurality of groups of telescopic compression tubes (6) are movably mounted on the guide plate (25).

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