Black tea fermentation device with uniform stirring function

By using a third motor, threaded rod and adjustment block to adjust the placement table in the black tea fermenter, combined with the first and second motors to drive the rotary shaft and the rotary rod, uniform stirring of the tea leaves is achieved, and through the reciprocating screw and the movable block, the reciprocating screw and the movable block are used to make the rotary shaft and the rotary rod. The spraying pipe is uniformly sprayed, which solves the problems of uneven mixing of tea leaves and inconvenient hoppers in the prior art, and improves the fermentation effect and humidification effect.

CN222302957UInactive Publication Date: 2025-01-07HUBEI XIANDAOHONG ECOLOGICAL AGRI TECH CO LTD

Patent Information

Application Number
CN202421150873.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

There are gaps in existing black tea fermenters when stirring tea leaves, which makes it difficult to stir evenly, and the position of the hopper is fixed and it is not convenient to take the tea leaves, affecting the fermentation effect.

Method used

A uniformly stirred black tea fermentation device is designed, and the third motor, threaded rod and adjustment block adjustment placement table is used, and the first motor and the second motor drive the rotary shaft and the rotary rod are realized through the transmission mechanism and the elastic mechanism. Stir evenly and spray the spray pipe evenly through the reciprocating screw and the moving block.

Benefits of technology

It realizes even stirring and convenient picking of tea leaves, improves the fermentation effect, and enhances the humidification effect through uniform spraying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a black tea fermentation device with uniform stirring, which relates to the field of agricultural machinery, and comprises a fermentation box and a steam generation box, the top of the fermentation box is provided with a third motor, and the inner wall of the side part of the fermentation box is provided with an adjusting groove. During use, a placing table can be adjusted through a third motor, a threaded rod and an adjusting block, the placing table can be adjusted so that a hopper placed on the placing table can be away from and close to stirring blades, tea leaves can be placed and taken conveniently, when turning and stirring are needed, a first motor is started, output of the first motor enables a rotating shaft to rotate, and the tea leaves can be turned over and stirred conveniently. And at the moment, a second motor is turned on, output of the second motor drives a rotating rod to rotate, the rotating rod rotates to enable a moving block to reciprocate through a cam and a spring, the moving block moves to drive the rotating shaft to move, then the stirring blades move, uniform stirring is conducted, and the stirring effect is better.
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Description

Technical Field

[0001] The utility model relates to the field of agricultural machinery, in particular to a black tea fermentation device with uniform stirring. Background Art

[0002] Black tea belongs to the category of fully fermented tea. It is made from the buds and leaves of tea trees through typical processes such as withering, rolling, fermentation, and drying. Because the color of its dry tea and the brewed tea soup are mainly red, it is called black tea. In the processing of black tea, fermentation is a unique stage in the production of black tea. After fermentation, the color of the leaves changes from green to red, forming the quality characteristics of red leaves and red soup of black tea. The mechanism is that under the action of rolling, the cell membrane structure of the leaves is destroyed, the permeability increases, and the polyphenols are fully in contact with the oxidase, and oxidative polymerization occurs under the action of the enzyme. Other chemical components also undergo profound changes accordingly, causing the green tea leaves to turn red, forming the color, aroma and taste quality of black tea. At present, fermentation machines are commonly used to control the temperature and time for fermentation. When the fermentation is moderate, the color of the young leaves is evenly red, the old leaves are red with a hint of green, the grass smell disappears, and it has the aroma of ripe fruit.

[0003] In the prior art, a black tea fermentation machine disclosed in the patent with publication number CN212488288U is equipped with a frame, a rotating spray frame, a leaf leveler, a lower support seat, a cam, a DC motor, a gear transmission, a gas connection box, a deep groove ball bearing, an upper bearing seat, a hopper, an upper support seat, a hopper connecting shaft, a thrust bearing, a lower bearing seat, a three-phase motor, a hot air box, a steam generating box, and a gas pipeline, so as to realize the cooling of tea leaves through a turning and spraying component, avoid the local tea leaves from being too high in temperature and affecting the taste of the tea leaves, fully turn the tea leaves, and make the fermentation uniform. However, when turning and stirring, there is a gap between every two leaf levelers, and the tea leaves in the gap are difficult to be turned and stirred, which affects the turning and stirring effect. In addition, the position of the hopper is fixed, which is inconvenient to take the fermented tea leaves and is not convenient to use. In view of the shortcomings of the prior art, the utility model discloses a black tea fermentation device with uniform turning and stirring to solve the above problems. Utility Model Content

[0004] The purpose of the present application is to provide a black tea fermentation device with uniform stirring to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a black tea fermentation device with uniform stirring, comprising a fermentation box and a steam generating box, a third motor is installed on the top of the fermentation box, an adjusting groove is opened on the side inner wall of the fermentation box, a threaded rod is rotatably installed relative to the inner wall of the adjusting groove, the top end of the threaded rod is installed on the output shaft of the third motor, an adjusting block is threadedly sleeved on the threaded rod, three placing tables are installed on the side of the adjusting block, two telescopic rods are installed on the side of the fermentation box, a moving block is jointly installed at the ends of the two telescopic rods, a first motor is installed on the side of the moving block, and three rotating shafts are rotatably installed on the side of the moving block, one of the rotating shafts One end is installed on the output shaft of the first motor, and the three rotating shafts are installed through a transmission mechanism. Three avoidance holes compatible with the rotating shafts are opened on the side of the fermentation box, and stirring blades are arranged on the three rotating shafts. A fixed block is installed on the side of the fermentation box, and a second motor is installed on the top of the fixed block. A rotating rod is rotatably installed on the bottom of the fixed block, and the top of the rotating rod is installed on the output shaft of the second motor. Two cams are sleeved on the rotating rod, and an elastic mechanism is arranged on the side of the moving block. A spray spray pipe is arranged in the fermentation box, and a reciprocating mechanism for moving the spray spray pipe back and forth is arranged on the fermentation box, and the reciprocating mechanism is installed in cooperation with the rotating rod.

[0006] Preferably, the reciprocating mechanism includes a groove opened on the top of the fermentation box, a reciprocating screw is rotatably installed relative to the inner wall of the groove, a movable block is threadedly sleeved on the reciprocating screw, the spray pipe is installed at the bottom of the movable block, the spray pipe is connected to the steam generating box through a hose, and the reciprocating screw is installed in cooperation with the rotating rod through a transmission unit.

[0007] Preferably, the transmission unit includes a movable cavity opened on the fixed block, a first bevel gear is sleeved on the rotating rod, one end of the reciprocating screw extends into the movable cavity and is installed with a second bevel gear, and the first bevel gear and the second bevel gear are meshed.

[0008] Preferably, a guide rod is installed on the inner wall opposite to the groove, a guide hole is opened on the side of the movable block, and the guide rod passes through the guide hole.

[0009] Preferably, the transmission mechanism includes a transmission cavity opened on the moving block, wherein a sprocket is sleeved on one of the rotating shafts, one end of the other two rotating shafts extends into the transmission cavity and are respectively installed with sprockets, and chains are installed on the three sprockets in meshing relationship.

[0010] Preferably, the elastic mechanism comprises two springs installed on the side of the moving block, and the other ends of the two springs are installed on the side wall of the fermentation box.

[0011] Preferably, a limiting rod is installed on the relative inner wall of the adjustment groove, a limiting hole is provided at the bottom of the adjustment block, and the limiting rod passes through the limiting hole.

[0012] In summary, the technical effects and advantages of the utility model are:

[0013] 1. In the utility model, when in use, the placing table can be adjusted by the third motor, the threaded rod and the adjusting block. The placing table can be adjusted so that the hopper placed on it is away from or close to the stirring blades, so as to facilitate the placement and taking of tea leaves. When stirring is required, the first motor is started, and the output of the first motor causes the rotating shaft to rotate. The rotation of the rotating shaft causes the stirring blades to stir the tea leaves. At this time, the second motor is turned on, and the output of the second motor drives the rotating rod to rotate. The rotation of the rotating rod causes the moving block to reciprocate through the cam and the spring. The movement of the moving block drives the rotating shaft to move, and then the stirring blades move, so as to stir evenly and achieve better stirring effect.

[0014] 2. In the utility model, the reciprocating screw and the movable block are arranged so that the spray pipe can move back and forth, so that the spray pipe can spray evenly from above, and the humidification effect is better. Through the arrangement of the sprocket and the chain, when one of the rotating shafts rotates, the other two rotating shafts rotate at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the first viewing angle in the embodiment of the present application;

[0017] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;

[0018] Figure 3 It is a partially cutaway and enlarged front view structural schematic diagram of an embodiment of the present application;

[0019] Figure 4 It is a schematic diagram of a partially cutaway three-dimensional structure of a moving block in an embodiment of the present application.

[0020] In the figure: 1. fermentation box; 2. telescopic rod; 3. moving block; 4. first motor; 5. rotating shaft; 6. stirring blade; 7. fixed block; 8. second motor; 9. rotating rod; 10. cam; 11. reciprocating screw rod; 12. movable block; 13. spray spray pipe; 14. steam generating box; 15. first bevel gear; 16. second bevel gear; 17. third motor; 18. threaded rod; 19. adjusting block; 20. placing table; 21. sprocket; 22. chain; 23. spring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example: Reference Figure 1-4 The black tea fermentation device shown in the figure includes a fermentation box 1 and a steam generating box 14, a third motor 17 is installed on the top of the fermentation box 1, an adjusting groove is opened on the inner wall of the side of the fermentation box 1, a threaded rod 18 is rotatably installed relative to the inner wall of the adjusting groove, the top of the threaded rod 18 is installed on the output shaft of the third motor 17, an adjusting block 19 is threadedly sleeved on the threaded rod 18, three placing tables 20 are installed on the side of the adjusting block 19, two telescopic rods 2 are installed on the side of the fermentation box 1, a moving block 3 is commonly installed at the ends of the two telescopic rods 2, a first motor 4 is installed on the side of the moving block 3, and three rotating shafts 5 are rotatably installed on the side of the moving block 3, one of the rotating shafts 5 is The end is installed on the output shaft of the first motor 4, and the three rotating shafts 5 are installed through the transmission mechanism. The side of the fermentation box 1 is provided with three avoidance holes compatible with the rotating shaft 5, and the three rotating shafts 5 are provided with stirring blades 6. A fixed block 7 is installed on the side of the fermentation box 1, and a second motor 8 is installed on the top of the fixed block 7. A rotating rod 9 is rotatably installed on the bottom of the fixed block 7. The top of the rotating rod 9 is installed on the output shaft of the second motor 8. Two cams 10 are sleeved on the rotating rod 9. An elastic mechanism is provided on the side of the moving block 3. A spray spray pipe 13 is provided in the fermentation box 1, and a reciprocating mechanism that makes the spray spray pipe 13 move back and forth is provided on the fermentation box 1. The reciprocating mechanism is installed in cooperation with the rotating rod 9.

[0023] By means of the above structure, when in use, first turn on the third motor 17, the output of the third motor 17 will cause the threaded rod 18 to rotate, the rotation of the threaded rod 18 will cause the adjusting block 19 to descend, the descending of the adjusting block 19 will cause the placing table 20 to descend, and then the hopper for placing tea leaves is placed on the placing table 20, when it is placed, reverse start the third motor 17, the reverse output of the third motor 17 will cause the placing table 20 to rise, the rising of the placing table 20 will cause the stirring leaves 6 to enter the hopper, and thus it is convenient to place and take the tea leaves, when it is adjusted, start the first motor 4, the output of the first motor 4 will cause one of the rotating shafts 5 to rotate, the rotation of one of the rotating shafts 5 will cause the other two rotating shafts 5 to rotate under the action of the transmission mechanism, the rotation of the rotating shaft 5 will cause the stirring leaves 6 to stir the tea leaves, at this time turn on the second motor 8, the output of the second motor 8 will drive the rotating rod 9 to rotate, the rotation of the rotating rod 9 will cause the moving block 3 to reciprocate through the cam 10 and the elastic structure, the movement of the moving block 3 will drive the rotating shaft 5 to move, and then the stirring leaves 6 will move, so as to stir evenly and achieve a better stirring effect.

[0024] like Figure 3 As shown, the reciprocating mechanism includes a groove opened on the top of the fermentation box 1, and a reciprocating screw rod 11 is rotatably installed on the relative inner wall of the groove. A movable block 12 is threadedly sleeved on the reciprocating screw rod 11, and a spray pipe 13 is installed at the bottom of the movable block 12. The spray pipe 13 is connected to the steam generating box 14 through a hose, and the reciprocating screw rod 11 is installed in cooperation with the rotating rod 9 through a transmission unit. The advantage of such an arrangement is that the spray pipe 13 can move back and forth through the arrangement of the reciprocating screw rod 11 and the movable block 12, so that the spray pipe 13 can spray evenly from above, and the humidification effect is better.

[0025] like Figure 3 As shown, the transmission unit includes an active cavity opened on the fixed block 7, a first bevel gear 15 is sleeved on the rotating rod 9, one end of the reciprocating screw rod 11 extends into the active cavity and is installed with a second bevel gear 16, the first bevel gear 15 and the second bevel gear 16 are meshed, and the advantage of such an arrangement is that, through the arrangement of the first bevel gear 15 and the second bevel gear 16, the reciprocating screw rod 11 is rotated when the rotating rod 9 rotates.

[0026] like Figure 3 As shown, a guide rod is installed on the relative inner wall of the groove, and a guide hole is opened on the side of the movable block 12, and the guide rod passes through the guide hole. The advantage of this arrangement is that the movable block 12 can move in the horizontal direction through the setting of the guide rod.

[0027] like Figure 4As shown, the transmission mechanism includes a transmission cavity opened on the moving block 3, one of the rotating shafts 5 is sleeved with a sprocket 21, one end of the other two rotating shafts 5 extends into the transmission cavity and is respectively installed with sprockets 21, and chains 22 are installed on the three sprockets 21 in meshing relationship. The advantage of such an arrangement is that, through the arrangement of the sprockets 21 and the chains 22, when one of the rotating shafts 5 rotates, the other two rotating shafts 5 are also rotated at the same time.

[0028] like Figure 1 As shown, the elastic mechanism includes two springs 23 installed on the side of the moving block 3, and the other ends of the two springs 23 are installed on the side wall of the fermentation box 1. The advantage of this arrangement is that through the arrangement of the springs 23, when the cam 10 does not squeeze the moving block 3, the moving block 3 is reset under the elastic action of the springs 23.

[0029] like Figure 2 As shown, a limit rod is installed on the relative inner wall of the adjustment groove, a limit hole is opened at the bottom of the adjustment block 19, and the limit rod passes through the limit hole. The advantage of this arrangement is that the adjustment block 19 can move in the horizontal direction through the setting of the limit rod.

[0030] How this utility works:

[0031] When in use, first turn on the third motor 17, the output of the third motor 17 will cause the threaded rod 18 to rotate, and the rotation of the threaded rod 18 will cause the adjusting block 19 to drop under the action of the limit rod, and the dropping of the adjusting block 19 will cause the placing table 20 to drop, and then the hopper for placing the tea leaves is placed on the placing table 20. When it is placed, start the third motor 17 in the reverse direction, and the reverse output of the third motor 17 will cause the placing table 20 to rise. The rising of the placing table 20 will cause the stirring leaves 6 to enter the hopper, making it easier to place and take the tea leaves. When it is adjusted, start the first motor 4, and the output of the first motor 4 will cause one of the rotating shafts 5 to rotate, and the rotation of one of the rotating shafts 5 will cause the other two rotating shafts 5 to rotate under the action of the sprocket 21 and the chain 22. The rotation of shaft 5 will cause stirring blade 6 to stir the tea leaves. At this time, turn on the second motor 8. The output of the second motor 8 will drive the rotating rod 9 to rotate. The rotation of the rotating rod 9 will cause the movable block 3 to move back and forth through the cam 10 and the spring 23. The movement of the movable block 3 will drive the rotating shaft 5 to move, and then the stirring blade 6 will move, so as to stir the tea leaves evenly and achieve better stirring effect. At the same time, the rotation of the rotating rod 9 will cause the reciprocating screw rod 11 to rotate through the first bevel gear 15 and the second bevel gear 16. The rotation of the reciprocating screw rod 11 will cause the movable block 12 to move back and forth under the action of the guide rod. The movement of the movable block 12 will cause the spray spray pipe 13 to move. At this time, turn on the steam generating box 14, so that the spray spray pipe 13 can spray evenly from above, and the humidification effect is better.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A black tea fermentation device with uniform stirring, comprising a fermentation box (1) and a steam generating box (14), characterized in that: A third motor (17) is installed on the top of the fermentation box (1), an adjustment groove is provided on the inner wall of the side of the fermentation box (1), a threaded rod (18) is rotatably installed relative to the inner wall of the adjustment groove, the top end of the threaded rod (18) is installed on the output shaft of the third motor (17), an adjustment block (19) is threadedly sleeved on the threaded rod (18), and three placement tables (20) are installed on the side of the adjustment block (19), two telescopic rods (2) are installed on the side of the fermentation box (1), a moving block (3) is commonly installed at the ends of the two telescopic rods (2), a first motor (4) is installed on the side of the moving block (3), and three rotating shafts (5) are rotatably installed on the side of the moving block (3), one end of one of the rotating shafts (5) is installed on the output shaft of the first motor (4), and the three rotating shafts (5) are installed on the side of the moving block (3). The shaft (5) is installed in cooperation with the transmission mechanism. Three avoidance holes matched with the rotating shaft (5) are opened on the side of the fermentation box (1). The three rotating shafts (5) are all provided with stirring blades (6). A fixed block (7) is installed on the side of the fermentation box (1). A second motor (8) is installed on the top of the fixed block (7). A rotating rod (9) is rotatably installed on the bottom of the fixed block (7). The top of the rotating rod (9) is installed on the output shaft of the second motor (8). Two cams (10) are sleeved on the rotating rod (9). An elastic mechanism is provided on the side of the moving block (3). A spray pipe (13) is provided in the fermentation box (1). A reciprocating mechanism for moving the spray pipe (13) back and forth is provided on the fermentation box (1). The reciprocating mechanism is installed in cooperation with the rotating rod (9).

2. The uniform stirring black tea fermentation device according to claim 1, characterized in that: The reciprocating mechanism comprises a groove opened at the top of the fermentation box (1), a reciprocating screw rod (11) is rotatably mounted on the inner wall relative to the groove, a movable block (12) is threadedly sleeved on the reciprocating screw rod (11), the spray spray pipe (13) is mounted on the bottom of the movable block (12), the spray spray pipe (13) is connected to the steam generating box (14) through a hose, and the reciprocating screw rod (11) is mounted in cooperation with the rotating rod (9) through a transmission unit.

3. The uniform stirring black tea fermentation device according to claim 2, characterized in that: The transmission unit comprises a movable cavity opened on the fixed block (7); a first bevel gear (15) is sleeved on the rotating rod (9); one end of the reciprocating screw rod (11) extends into the movable cavity and is installed with a second bevel gear (16); the first bevel gear (15) and the second bevel gear (16) are meshed with each other.

4. The uniform stirring black tea fermentation device according to claim 2, characterized in that: A guide rod is installed on the inner wall opposite to the groove, a guide hole is opened on the side of the movable block (12), and the guide rod passes through the guide hole.

5. The uniform stirring black tea fermentation device according to claim 1, characterized in that: The transmission mechanism comprises a transmission cavity formed on the moving block (3), a sprocket (21) being sleeved on one of the rotating shafts (5), one end of the other two rotating shafts (5) extending into the transmission cavity and being respectively provided with sprockets (21), and chains (22) being meshed and provided on the three sprockets (21).

6. The uniform stirring black tea fermentation device according to claim 1, characterized in that: The elastic mechanism comprises two springs (23) mounted on the side of the moving block (3), and the other ends of the two springs (23) are mounted on the side wall of the fermentation box (1).

7. The uniform stirring black tea fermentation device according to claim 1, characterized in that: A limiting rod is installed on the inner wall opposite to the adjusting groove, a limiting hole is provided at the bottom of the adjusting block (19), and the limiting rod passes through the limiting hole.

Citation Information

Patent Citations

  • Black tea fermentation machine

    CN212488288U

Cited By

  • Fermentation device for tea processing

    CN121128785A