Dust removal and air exchange system for production line
By designing a dust removal and air replacement system with rotating closed doors and multiple filters on the welding production line, the problem of affecting production efficiency during filter cleaning or replacement is solved, efficient replacement of filters during operation is achieved, and welding is improved Production line efficiency.
Patent Information
- Application Number
- CN202420748670.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The dust removal and air replacement system of the existing welding production line needs to be stopped when the filter is cleaned or replaced, which affects production efficiency.
A production line dust removal and air exchange system is designed, adopting a rotating closed door and multiple filters structure, allowing the filter to be replaced or cleaned without stopping work, by setting the first passage and the first passage in the exhaust pipe. Two channels, and use partition plates and closed doors driven by motor to achieve the diversion of smoke and dust.
It realizes the replacement or cleaning of the filter screen without affecting the normal operation of the welding production line, and improves the efficiency of workpiece welding.
Smart Images
Figure CN222305165U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal, in particular to a dust removal and air exchange system for a production line. Background Art
[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. In the production workshop, the welding process is an important production process in production. Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. In the production workshop, the welding process is an important production process in production.
[0003] When a robot welding production line welds metal parts, toxic smoke is usually generated, and an air exchange and dust removal system is needed to treat the toxic smoke. However, the current air exchange and dust removal system usually has only one ventilation channel, and a filter is set in the ventilation channel to purify the toxic smoke. Since the welding production line is used for a long time each time, if the filter is blocked or replaced during the processing of the production line, the air exchange and dust removal system and the welding production line need to stop working for replacement or cleaning, which affects the efficiency of the robot welding production line.
[0004] Therefore, we proposed a production line dust removal and ventilation system to solve the above problems. Utility Model Content
[0005] The utility model aims to solve the problem of affecting production efficiency when cleaning or replacing the filter screen.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a production line dust removal and ventilation system, comprising a shell installed on the production line, an exhaust duct installed on the upper part of the shell, an air inlet area, a first channel and a second channel are arranged inside the exhaust duct, an exhaust fan connected to the shell is installed in the air inlet area, filters are installed in the first channel and the second channel, and a closing door is rotatably installed at the connection position of the air inlet area, the first channel and the second channel; when the closing door and the second channel are closed, the smoke and dust in the air inlet area enters the first channel and is processed by the filter in the first channel; and when the closing door and the first channel are closed, the smoke and dust in the air inlet area enters the second channel and is processed by the filter in the second channel.
[0007] Further: a partition is fixed between the first channel and the second channel, and the top and bottom of the partition are fixedly connected to the inner top wall and inner bottom wall of the exhaust duct respectively.
[0008] A hinge shaft is fixed at the top of the closing door, a motor is installed at the top of the hinge shaft passing through the exhaust pipe, and the motor is fixed at the top of the exhaust pipe.
[0009] The exhaust fan includes an exhaust pipe with openings at both ends, the outer surface of the exhaust pipe is fixed to the outer shell and the exhaust duct, a mounting frame is installed inside the exhaust pipe, a motor is installed on the top of the mounting frame, the output shaft of the motor passes through the mounting frame and a rotating disk is fixed thereon, and a plurality of fan blades are fixed on the outer surface of the rotating disk at equal intervals along the circumferential direction.
[0010] Furthermore, filter covers are installed at the openings at both ends of the exhaust fan.
[0011] Furthermore, a sealing sleeve is fixed to one end of the closing door away from the hinge shaft.
[0012] Beneficial effects of the utility model:
[0013] The utility model has a closing door rotatably installed in the exhaust duct, and when the closing door is closed to the first channel, the second channel is in an open state, so that the smoke in the air inlet area can enter the second channel and be processed by the filter in the second channel, and the filter in the first channel can be replaced or cleaned; when the closing door is closed to the second channel, the first channel is in an open state, so that the smoke in the air inlet area can enter the first channel and be processed by the filter in the first channel, and the filter in the second channel can be replaced, so that during the process of replacing the filter, the normal operation of the air exchange system and the welding production line is not affected, thereby improving the efficiency of welding the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0015] Figure 2 It is an explosion schematic diagram of the utility model;
[0016] Figure 3 It is a schematic diagram of the internal structure of the exhaust pipe in the utility model;
[0017] Figure 4 It is a top view schematic diagram of the exhaust pipe in the utility model.
[0018] The names corresponding to the marks in the figure are:
[0019] 1. Casing; 2. Exhaust duct; a. Air inlet area; b. First channel; c. Second channel; 3. Exhaust fan; 31. Exhaust pipe; 32. Mounting frame; 33. First motor; 34. Rotating disk; 35. Fan blades; 36. Filter cover; 4. Closing door; 5. Filter; 6. Partition; 7. Articulated shaft; 8. Second motor. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0021] Embodiments of the present utility model:
[0022] A production line dust removal and ventilation system comprises a shell 1, and the shell 1 is installed on a robot welding production line (the robot welding production line is already a prior art, and this application will not repeat it in detail), an exhaust duct 2 is installed on the top of the shell 1, and it should be noted that: the interior of the exhaust duct 2 is divided into an air inlet area a, a first channel b and a second channel c, the first channel b and the second channel c are separated by a partition 6, and a plurality of filter screens 5 are installed equidistantly in the first channel b and the second channel c, the filter screens 5 are activated carbon filters, and the top and bottom of the partition 6 are fixedly connected to the inner top wall and the inner bottom wall of the exhaust duct 2 respectively, the air inlet area a is located at one end of the first channel b and the second channel c, an exhaust fan 3 is installed inside the air inlet area a, and through the setting of the exhaust fan 3, the smoke generated during welding can be drawn into the air inlet area a, and the air inlet area a, the first channel b and the second channel c are connected to the air inlet area a. A closing door 4 is rotatably installed at the position where the first channel b and the second channel c are connected. The setting of the closing door 4 can close the first channel b or the second channel c. If the closing door 4 is closed to the first channel b, the smoke in the air inlet area a can enter the second channel c, and the smoke is purified by the filter 5 in the second channel c. When the closing door 4 is closed to the second channel c, the smoke in the air inlet area a can enter the first channel b, and the smoke is purified by the filter 5 in the first channel b. A hinge shaft 7 is fixed on the top of the closing door 4, and a second motor 8 is fixed on the top end of the hinge shaft 7 passing through the exhaust pipe 2. The second motor 8 is preferably a servo motor. The setting of the second motor 8 can drive the closing door 4. A sealing sleeve (not shown in the figure) is fixed to the end of the closing door 4 away from the hinge shaft 7, and the setting of the sealing sleeve can play a sealing role.
[0023] Specifically, the exhaust fan 3 includes an exhaust pipe 31 with openings at both ends. The outer surface of the exhaust pipe 31 is fixed on the outer shell 1 and the exhaust duct 2. A mounting frame 32 is fixed inside the exhaust pipe 31, and a first motor 33 is rotatably mounted on the top of the mounting frame 32. The output end of the first motor 33 passes through the mounting frame 32 and is equipped with a rotating disk 34, and a plurality of fan blades 35 are equidistantly fixed on the circumferential surface of the rotating disk 34. The exhaust fan 3 is provided to change the air, and the smoke generated by the robot welding production line can be extracted, so that fresh air from the outside can enter the outer shell 1, reducing the harm caused to the workers by the smoke generated during welding. Filter covers 36 are installed at the openings at both ends of the exhaust fan 3. The filter cover 36 is provided to filter and reduce the entry of larger impurities into the exhaust pipe 31.
[0024] More specifically: the mounting frame 32 includes a mounting seat 321, and a through hole is opened at the axial position of the mounting seat 321, a plurality of fixing rods 322 are welded equidistantly on the circumferential surface of the mounting seat 321, and one end of the plurality of fixing rods 322 away from the mounting seat 321 is fixedly connected to the inner wall of the exhaust pipe 31.
[0025] If the robot welding production line welds the workpiece, smoke will be generated. At this time, the first motor 3 can be turned on. The output of the first motor 33 drives the rotating disk 34 to rotate at high speed, so that the rotating disk 34 drives the multiple fan blades 35 to rotate at high speed, so that the smoke generated during welding can be drawn into the air inlet area a, and can be discharged through the first channel b or the second channel c, and the smoke is purified by the filter 5 in the first channel b or the filter 5 in the second channel c.
[0026] If the filter 5 in the first channel b needs to be cleaned or replaced due to blockage, first turn on the second motor 8 so that the output shaft of the second motor 8 drives the closing door 4 to rotate, and the end of the closing door 4 away from the hinge shaft fits against the inner wall of the exhaust duct 2 to block the air inlet of the first channel b. At this time, the opening of the second channel c is in an open state, so that the smoke and dust facing inward from the air inlet area a can enter the second channel c, and the smoke and dust are purified by the filter 4 in the second channel c, and then the filter in the first channel b is cleaned or replaced.
[0027] If the filter 5 in the second channel c needs to be cleaned or replaced due to blockage, the air inlet of the second channel c is blocked in the same manner as above, so that the smoke and dust in the air inlet area a enters the first channel b and is processed by the filter 4 in the first channel b, and then the filter 5 in the second channel c is cleaned and replaced.
Claims
1. A production line dust removal and ventilation system, comprising a housing (1) installed on the production line, characterized in that: An exhaust duct (2) is installed on the upper part of the housing (1); an air inlet area (a), a first channel (b) and a second channel (c) are arranged inside the exhaust duct (2); an exhaust fan (3) connected to the housing (1) is installed in the air inlet area (a); filters (5) are installed in the first channel (b) and the second channel (c); a closing door (4) is rotatably installed at the connection position of the air inlet area (a), the first channel (b) and the second channel (c); When the closing door (4) and the second channel (c) are closed, smoke and dust in the air inlet area (a) enter the first channel (b) and are processed by the filter (5) in the first channel (b); and when the closing door (4) and the first channel (b) are closed, smoke and dust in the air inlet area (a) enter the second channel (c) and are processed by the filter (5) in the second channel (c).
2. A production line dust removal and ventilation system according to claim 1, characterized in that: A partition plate (6) is fixed between the first channel (b) and the second channel (c), and the top and bottom of the partition plate (6) are respectively fixedly connected to the inner top wall and inner bottom wall of the exhaust pipe (2).
3. A production line dust removal and ventilation system according to claim 1, characterized in that: A hinge shaft (7) is fixed at the top end of the closing door (4), and a second motor (8) is installed at the top end of the hinge shaft (7) that penetrates the exhaust pipe (2), and the second motor (8) is fixed at the top end of the exhaust pipe (2).
4. The dust removal and ventilation system for a production line according to claim 1, characterized in that: The exhaust fan (3) comprises an exhaust pipe (31) with openings at both ends, the outer surface of the exhaust pipe (31) is fixed to the outer shell (1) and the exhaust duct (2), a mounting frame (32) is installed inside the exhaust pipe (31), a first motor (33) is installed on the top of the mounting frame (32), the output shaft of the first motor (33) passes through the mounting frame (32) and is fixed with a rotating disk (34), and a plurality of fan blades (35) are fixed on the outer surface of the rotating disk (34) at equal intervals along the circumferential direction.
5. A production line dust removal and ventilation system according to claim 4, characterized in that: Filter covers (36) are installed at the openings at both ends of the exhaust fan (3).
6. The dust removal and ventilation system for a production line according to claim 1, characterized in that: A sealing sleeve is fixed to one end of the closing door (4) away from the hinge shaft (7).