Stirring equipment for ceramsite production

Abstract

The utility model discloses stirring equipment for ceramsite production, and relates to the technical field of ceramsite raw material stirring and mixing, the stirring equipment comprises a base, supporting legs are fixedly mounted at four corners of the top of the base, a top plate is fixedly mounted at the tops of the supporting legs, and a box body is fixedly mounted at the top of the top plate. By the adoption of the structure, the driving motor drives the rotating shaft to drive the stirring plate and the propeller to rotate, the propeller is located at the bottom in the box body to rotate, due to the spiral driving stirring effect of the propeller, materials at the bottom can be turned over upwards, and meanwhile the rotating shaft can drive the stirring plate to rotate when rotating; materials at the upper end in the box body are stirred through a stirring plate, the materials at the upper end in the box body can be further stirred and turned over, the materials in the box body are violently turned over and stirred, the stirring and mixing effect can be improved, meanwhile, the dust removal effect is also improved, and the ceramsite raw material machining efficiency of the equipment is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of stirring and mixing ceramsite raw materials, and particularly relates to stirring equipment for ceramsite production. Background Art

[0002] Clay ore is a lightweight, porous refractory material, usually used in building insulation, heat preservation and horticultural cultivation. In the production process of ceramsite, mixing is an important process link. The current ceramsite raw material mixer equipment will generate a lot of dust during mixing. This dust is discharged to the outside, which is easy to cause pollution to the surrounding environment and even endanger the health of the workers.

[0003] A Chinese patent with the announcement number "CN215610908U" discloses a raw material stirring device for ceramsite production, which includes a stirring box, a first driving mechanism is arranged in the middle of the top of the stirring box, a feed port is symmetrically arranged at the left and right ends of the top of the stirring box, a discharge port is arranged in the middle of the bottom of the stirring box, a stirring shaft blade mechanism is arranged at the bottom output end of the first driving mechanism, a dust removal box is inlaid on the left upper end wall of the stirring box, a second driving mechanism is arranged in the middle of the left side of the dust removal box, and a dust removal fan blade is arranged at the right output end of the second driving mechanism. The raw material stirring device for ceramsite production can conveniently spray and collect dust in the stirring and mixing process through the cooperation of the second driving mechanism, the first ventilation hole, the second ventilation hole, the air storage sleeve, the dust removal fan blade, the second mesh plate, the first mesh plate, and the dust collecting bag, and has a good dust removal effect and is easy to operate.

[0004] Although the above-mentioned mixing equipment has a certain dust-proof function during use, during its specific use, the overall internal mixing structure is relatively simple, and a mixing shaft blade mechanism is used to assist in mixing. However, it is unable to achieve the effect of rolling the raw materials up and down during mixing. The dust-proof structure of the above-mentioned device is arranged at the upper end of the equipment, and it adopts air blowing to remove dust. The air circulation is located at the upper end of the equipment. Obviously, it can only remove dust from the expanded clay when the material is added. When the expanded clay enters the interior of the equipment, a certain amount of dust will still adhere to its surface. When the expanded clay enters the bottom of the equipment, it is obvious that the above-mentioned equipment cannot further filter and remove dust from the expanded clay stirred at the bottom of the equipment. The overall dust removal efficiency is poor, and therefore it needs to be improved. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a stirring device for ceramsite production to solve the problems raised by the background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A stirring device for ceramsite production, comprising a base, support legs are fixedly installed at the four corners of the top of the base, a top plate is fixedly installed on the top of the support legs, a box is fixedly installed on the top of the top plate, a telescopic component is fixedly installed on the back of the box, a stirring mechanism is fixedly installed on the top of the telescopic component, the bottom of the stirring mechanism is plugged into the inside of the box, the inside of the box is circular, a discharge hopper is fixedly installed at the bottom of the box, a discharge valve is fixedly installed at the bottom of the discharge hopper, and a dustproof mechanism is fixedly installed on the outside of the box;

[0008] The stirring mechanism includes a top cover, which is fixedly mounted on the top of the telescopic component. A driving motor is fixedly mounted in the middle of the top of the top cover. The bottom output end of the driving motor passes through the top cover and a stirring frame is fixedly mounted thereon. The bottom of the stirring frame is plugged into the interior of the box. A dustproof mechanism is provided. During use, the telescopic component can be driven to push the top cover switch, which facilitates the inspection and maintenance of the interior of the equipment. A corresponding feeding pipe structure is provided on the top cover, and raw materials can be added without opening the top cover. A driving motor is provided to drive the stirring frame to rotate, which can promote the up and down tumbling and mixing of the materials and improve the mixing and stirring efficiency of the materials.

[0009] As an optimal technical solution, slide grooves are provided at the four corners of the box body, and support rods are slidably connected to the inner sides of the slide grooves. The tops of the support rods are fixedly connected to the bottoms of the top cover, and the support rods provided inside the slide grooves can support and reinforce the top cover.

[0010] As an optimal technical solution, the telescopic component includes a concave mounting seat, which is fixedly installed in the middle of one side of the box body. A telescopic cylinder is fixedly installed on the inner side of the concave mounting seat. The top of the telescopic cylinder passes through the concave mounting seat and is fixedly connected to the bottom of the top cover. The telescopic component is set up, and during use, the telescopic cylinder can be started to push the top cover up and down, thereby facilitating the use of the device.

[0011] As a preferred technical solution, the stirring frame includes a rotating shaft, which is fixedly installed at the bottom output end of the driving motor, and a stirring plate is fixedly installed at equal intervals on the upper end of the outer surface of the rotating shaft, and a propeller is fixedly installed on the lower end of the outer surface of the rotating shaft. The stirring frame can be provided, and during use, the driving motor can drive the rotating shaft to drive the stirring plate and the propeller to rotate, so that the raw materials can be stirred and mixed efficiently.

[0012] As a preferred technical solution, the dust-proof mechanism includes a collecting component, a through hole and a fan. The fan is fixedly installed on one side of the box, and the collecting component is fixedly installed on the other side of the box. The through holes are arranged in a matrix at equal intervals and are opened on both sides of the inner upper end of the box. The box is connected to the collecting component and the output end of the fan through the through hole. The dust-proof mechanism is provided. When in use, by starting the fan and running the fan, air can be blown into the interior of the box. By guiding the air through the through hole, dust can be blown into the interior of the collecting component, which can provide a better dust-proof function.

[0013] As a preferred technical solution, the collection component includes a collection box, which is fixedly installed on a side of the box body away from the fan. A filter screen frame is slidably connected to the inner side of the collection box. The filter screen frame and the collection box are connected to the upper end of the box body through a through hole. A sealing plate is fixedly installed on the side of the filter screen frame outside the collection box. The sealing plate is connected to the collection box through bolts. The bolts used in the sealing plate are hand-tightened bolts. A collection component is set up, and the through holes can be discharged into the interior of the collection box. Dust is assisted by the filter screen frame inside the collection box, which can have a better filtering effect.

[0014] As an optimal technical solution, a connecting pipe is fixedly installed at the output end of the fan, and an exhaust ring pipe is fixedly installed on the bottom of the connecting pipe passing through the discharge hopper. Exhaust holes are opened at equal intervals on the inner side of the exhaust ring pipe. The exhaust ring pipe and the exhaust holes are provided to guide air to the bottom of the box, thereby improving the dust removal effect.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] First, the top cover can be pushed up and down by starting the telescopic cylinder to assist in the operation. By adjusting the top cover up and down, the top of the box can be flexibly opened and the stirring mechanism can be pulled out from the inside of the box. On the one hand, it is convenient to add materials to the inside of the equipment, and on the other hand, it is convenient to clean and repair the stirring mechanism of the entire equipment and the inside of the box, which can improve the overall convenience and service life of the equipment during use;

[0017] Second, the driving motor drives the rotating shaft to drive the stirring plate and the propeller to rotate. The propeller is located at the bottom of the box and rotates. Due to the spiral driving stirring effect of the propeller, the material at the bottom can be rolled upward. At the same time, the rotating shaft can also drive the stirring plate to rotate. The stirring plate stirs the material at the upper end of the box, which can cause the material at the upper end of the box to be further stirred and rolled. The material inside the box rolls and stirs violently, which can improve the stirring and mixing effect, and also improve the dust removal effect, thereby improving the efficiency of the equipment in processing ceramsite raw materials;

[0018] Third, use the fan to blow the outside air to the upper end of the box through the through hole, and the fan can assist in guiding the air through the connecting pipe, and can blow the air to the bottom of the box through the exhaust hole inside the exhaust ring tube. The air is blown from the bottom to the top, and the up and down rolling materials can further improve the overall dustproof performance of the equipment, so that the equipment has a stronger and more comprehensive dust material filtering effect. At the same time, the sealing plate is installed by bolts, and the sealing plate can be quickly removed by loosening the bolts, which is convenient for removing the filter frame from the inside of the collection box, which can improve the overall ease of use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view structural schematic diagram of the utility model;

[0020] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0021] Figure 3 It is a schematic diagram of the top view of the structure inside the box of the utility model;

[0022] Figure 4 It is a schematic diagram of the structure of the utility model when viewed from above.

[0023] Figure numerals: 1. base; 2. supporting legs; 3. top plate; 4. box body; 5. telescopic assembly; 51. concave mounting seat; 52. telescopic cylinder; 53. slide; 6. stirring mechanism; 61. top cover; 62. driving motor; 63. stirring frame; 631. rotating shaft; 632. stirring plate; 633. propeller; 64. support rod; 7. discharge hopper; 8. discharge valve; 9. dust prevention mechanism; 91. collecting assembly; 911. collecting box; 912. filter frame; 913. sealing plate; 92. through hole; 93. fan; 94. connecting pipe; 95. exhaust ring pipe; 96. exhaust hole. DETAILED DESCRIPTION

[0024] Example

[0025] refer to Figures 1 to 4 The stirring device for producing ceramsite described in this embodiment comprises a base 1, support legs 2 are fixedly installed at the four corners of the top of the base 1, a top plate 3 is fixedly installed on the top of the support legs 2, a box 4 is fixedly installed on the top of the top plate 3, a telescopic component 5 is fixedly installed on the back of the box 4, a stirring mechanism 6 is fixedly installed on the top of the telescopic component 5, the bottom of the stirring mechanism 6 is plugged into the inside of the box 4, the inside of the box 4 is circular, a discharge hopper 7 is fixedly installed at the bottom of the box 4, a discharge valve 8 is fixedly installed at the bottom of the discharge hopper 7, and a dustproof mechanism 9 is fixedly installed on the outside of the box 4;

[0026] The stirring mechanism 6 includes a top cover 61, which is fixedly installed on the top of the telescopic component 5. A driving motor 62 is fixedly installed in the middle of the top of the top cover 61. The bottom output end of the driving motor 62 passes through the top cover 61 and is fixedly installed with a stirring frame 63. The bottom of the stirring frame 63 is plugged into the interior of the box body 4. A dustproof mechanism 9 is provided. During use, the telescopic component 5 can be driven to push the top cover 61 to open and close, which is convenient for inspection and maintenance of the interior of the equipment. A corresponding feeding pipe structure is provided on the top cover 61, and raw materials can be added without opening the top cover 61. A driving motor 62 is provided to drive the stirring frame 63 to rotate, which can promote the up and down tumbling and mixing of the materials and improve the mixing efficiency of the materials.

[0027] refer to Figure 1-Figure 4 The telescopic component 5 includes a concave mounting seat 51, which is fixedly mounted in the middle of one side of the box body 4. A telescopic cylinder 52 is fixedly mounted on the inner side of the concave mounting seat 51. The top of the telescopic cylinder 52 passes through the concave mounting seat 51 and is fixedly connected to the bottom of the top cover 61. The telescopic component 5 is set. During use, the telescopic cylinder 52 is started to push the top cover 61 up and down to open the top of the box body 4, so that the top cover 61 can be opened to inspect and clean the inside of the box body 4 and the stirring mechanism 6 as a whole, which can improve the overall ease of use of the device.

[0028] refer to Figure 1-Figure 4 The four corners of the box body 4 are all provided with slide grooves 53, and the inner sides of the slide grooves 53 are slidably connected with support rods 64. The top of the support rod 64 is fixedly connected to the bottom of the top cover 61. The support rod 64 arranged inside the slide groove 53 can support and reinforce the top cover 61. The overall cross-sectional shape of the slide groove 53 and the support rod 64 is convex. The convex slide rod and the slide groove 53 can improve the supporting and reinforcing effect of the top cover 61.

[0029] refer to Figure 1-Figure 2 The stirring frame 63 includes a rotating shaft 631, which is fixedly installed at the bottom output end of the driving motor 62. A stirring plate 632 is fixedly installed at an equal interval on the upper end of the outer surface of the rotating shaft 631, and a propeller 633 is fixedly installed on the lower end of the outer surface of the rotating shaft 631. The stirring frame 63 can be used to drive the rotating shaft 631 to drive the stirring plate 632 and the propeller 633 to rotate during use by the driving motor 62, so as to efficiently stir and mix the raw materials. The propeller 633 is set in a spiral setting, which can drive the materials inside the box 4 to roll up and down. At the same time, the stirring plate 632 can be set to an inclined state, which can further promote the rolling and mixing of the materials, and promote the materials to roll up and down in conjunction with the dustproof mechanism 9, which can improve the dustproof stirring effect.

[0030] refer to Figure 1-Figure 4The dust-proof mechanism 9 includes a collecting component 91, a through hole 92 and a fan 93. The fan 93 is fixedly installed on one side of the box body 4, and the collecting component 91 is fixedly installed on the other side of the box body 4. The through holes 92 are arranged in a matrix at equal intervals and are opened on both sides of the inner upper end of the box body 4. The box body 4 is connected to the collecting component 91 and the output end of the fan 93 through the through hole 92. The dust-proof mechanism 9 is set. When in use, by starting the fan 93 to run, the air can be blown into the inside of the box body 4 by using the fan 93 to run. The air is guided through the through hole 92, and the dust can be blown into the inside of the collecting component 91. The dust in the air is assisted by the collecting component 91, which can play a better dust-proof function. Since the stirring frame 63 can stir from bottom to top, it can promote material mixing and improve the overall stirring, mixing and dust removal effect of the equipment.

[0031] refer to Figure 3 A connecting pipe 94 is also fixedly installed at the output end of the fan 93. An exhaust ring pipe 95 is fixedly installed at the bottom of the connecting pipe 94 through the discharge hopper 7. Exhaust holes 96 are arranged at equal intervals on the inner side of the exhaust ring pipe 95. The exhaust ring pipe 95 and the exhaust holes 96 are provided to guide air to the bottom of the box body 4, which can improve the dust removal effect. The exhaust ring pipe 95 and the exhaust holes 96 are provided to assist in guiding the air from bottom to top, prompting the air to be discharged upward quickly, and can blow the dust of the bottom material to the upper end of the box body 4, so that the device has a stronger and more comprehensive dust removal and filtering function.

[0032] refer to Figure 1-Figure 4 The collecting assembly 91 includes a collecting box 911, which is fixedly mounted on a side of the box body 4 away from the fan 93. A filter frame 912 is slidably connected to the inner side of the collecting box 911. The filter frame 912 and the collecting box 911 are connected to the upper end of the box body 4 through the through hole 92. A sealing plate 913 is fixedly mounted on one side of the filter frame 912 located outside the collecting box 911. The sealing plate 913 is connected to the collecting box 911 by bolts. The bolts used by the sealing plate 913 are hand-tightened bolts. The collecting assembly is set 91, the through hole 92 can be discharged into the interior of the collection box 911, and the dust can be assisted by the filter frame 912 inside the collection box 911, which can have a good filtering effect. The sealing plate 913 is installed with bolts, which can facilitate the disassembly and assembly of the sealing plate 913. The hand-tightened bolts used to install the sealing plate 913 make it unnecessary to use tools for adjustment during disassembly and maintenance, and the bolts can be tightened manually, which can improve the convenience of disassembling the filter frame 912 inside the collection component 91 and facilitate the use of the device.

[0033] Principle and advantages of use: By setting the telescopic component 5 to cooperate with the stirring mechanism 6, the device can be operated by starting the telescopic cylinder 52 during use. The telescopic cylinder 52 inside the concave mounting seat 51 can be telescopically operated to assist in pushing the top cover 61 up and down. By adjusting the top cover 61 to move up and down, the top of the box body 4 can be flexibly opened and the stirring mechanism 6 can be pulled out from the inside of the box body 4. On the one hand, it is convenient to add materials to the inside of the device, and on the other hand, it is convenient to clean and repair the stirring mechanism 6 of the entire device and the inside of the box body 4, which can improve the overall convenience and service life of the device during use. During stirring and mixing, the drive motor 62 can be started to operate, and the drive motor 62 can be used to drive the rotating shaft 631 to rotate , the rotation of the rotating shaft 631 can assist in driving the stirring plate 632 and the propeller 633 to rotate. The propeller 633 is located at the bottom of the box body 4 and rotates. Due to the spiral driving stirring effect of the propeller 633, the material at the bottom can be rolled upward. At the same time, when the rotating shaft 631 rotates, the stirring plate 632 can also be driven to rotate. The material at the upper end of the box body 4 is stirred by the stirring plate 632. By stirring the material, the material at the upper end of the box body 4 can be further stirred and rolled, which can cause the material inside the box body 4 to roll and stir violently, which can improve the stirring and mixing effect. At the same time, with the blowing and filtering design of the dust-proof mechanism 9, dust can be quickly filtered and collected while stirring and mixing efficiently, which can improve the overall stirring and mixing performance of the device.

[0034] By setting the dust-proof mechanism 9, during the use of the device, the fan 93 can be started to run, and the fan 93 can be used to blow the outside air to the upper end of the box body 4 through the through hole 92. During the stirring process, since the ceramsite material is in a tumbling state, the dust tumbling during the stirring of the material can be discharged from the through hole 92 on the other side into the filter frame 912 inside the collection box 911. After the auxiliary filtering by the filter frame 912, it can play a strong dust-proof filtering and collection effect. In addition, during the operation of the fan 93, the air can be guided by the connecting pipe 94 to blow the air to the bottom of the box body 4 through the exhaust hole 96 on the inner side of the exhaust ring pipe 95. The air is blown from the bottom to the top, and the material tumbling up and down can further improve the overall dust-proof performance of the device, so that the device has a strong and comprehensive dust material filtering effect. At the same time, the sealing plate 913 is installed by bolts, and the sealing plate 913 can be quickly removed by loosening the bolts, so that the filter frame 912 can be removed from the inside of the collection box 911, which can improve the overall convenience of use of the device.

Claims

1. A stirring device for producing ceramsite, comprising a base (1), characterized in that: Support legs (2) are fixedly mounted at the four corners of the top of the base (1); a top plate (3) is fixedly mounted on the top of the support legs (2); a box (4) is fixedly mounted on the top of the top plate (3); a telescopic assembly (5) is fixedly mounted on the back of the box (4); a stirring mechanism (6) is fixedly mounted on the top of the telescopic assembly (5); the bottom of the stirring mechanism (6) is plugged into the interior of the box (4); the interior of the box (4) is circular; a discharge hopper (7) is fixedly mounted on the bottom of the box (4); a discharge valve (8) is fixedly mounted on the bottom of the discharge hopper (7); and a dustproof mechanism (9) is fixedly mounted on the outside of the box (4); The stirring mechanism (6) comprises a top cover (61), wherein the top cover (61) is fixedly mounted on the top of the telescopic assembly (5), a driving motor (62) is fixedly mounted in the middle of the top of the top cover (61), a stirring frame (63) is fixedly mounted on the bottom output end of the driving motor (62) passing through the top cover (61), and the bottom of the stirring frame (63) is plugged into the interior of the box body (4).

2. A stirring device for ceramsite production according to claim 1, characterized in that: The telescopic assembly (5) comprises a concave mounting seat (51), the concave mounting seat (51) being fixedly mounted in the middle of one side of the box body (4), a telescopic cylinder (52) being fixedly mounted on the inner side of the concave mounting seat (51), and the top of the telescopic cylinder (52) passing through the concave mounting seat (51) and being fixedly connected to the bottom of the top cover (61).

3. A stirring device for ceramsite production according to claim 2, characterized in that: The box body (4) is provided with sliding grooves (53) at the four corners, the inner sides of the sliding grooves (53) are slidably connected with support rods (64), and the top of the support rod (64) is fixedly connected to the bottom of the top cover (61).

4. A stirring device for ceramsite production according to claim 1, characterized in that: The stirring frame (63) comprises a rotating shaft (631), wherein the rotating shaft (631) is fixedly mounted on the bottom output end of the driving motor (62), stirring plates (632) are fixedly mounted at equal intervals on the upper end of the outer surface of the rotating shaft (631), and a propeller (633) is fixedly mounted on the lower end of the outer surface of the rotating shaft (631).

5. A stirring device for ceramsite production according to claim 1, characterized in that: The dust prevention mechanism (9) comprises a collecting assembly (91), a through hole (92) and a fan (93); the fan (93) is fixedly mounted on one side of the box (4); the collecting assembly (91) is fixedly mounted on the other side of the box (4); the through holes (92) are arranged in a matrix at equal intervals on both sides of the inner upper end of the box (4); the box (4) is connected to the collecting assembly (91) and the output end of the fan (93) via the through hole (92).

6. A stirring device for producing ceramsite according to claim 5, characterized in that: A connecting pipe (94) is fixedly installed at the output end of the fan (93), and an exhaust ring pipe (95) is fixedly installed at the bottom of the connecting pipe (94) penetrating the discharge hopper (7), and exhaust holes (96) are opened at equal intervals on the inner side of the exhaust ring pipe (95).

7. A stirring device for producing ceramsite according to claim 6, characterized in that: The collecting assembly (91) comprises a collecting box (911), the collecting box (911) being fixedly mounted on a side of the box body (4) away from the fan (93), a filter frame (912) being slidably connected to the inner side of the collecting box (911), the filter frame (912) and the collecting box (911) being connected to the inner upper end of the box body (4) via a through hole (92), a sealing plate (913) being fixedly mounted on a side of the filter frame (912) located outside the collecting box (911), the sealing plate (913) being connected to the collecting box (911) via bolts, the bolts used for the sealing plate (913) being hand-tightened bolts.

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