Dispensing feeding and discharging mechanism for transformer production

What is AI technical title?
AI technical title is built by Patsnap AI team. It summarizes the technical point description of the patent document.
By designing the dispensing and unloading mechanism for transformer production, using the combination of mounting frame, lifting components and modules, the precise operation and automatic control of the transformer is achieved, and the instability and low efficiency of dispensing and loading in the prior art are solved. Problem, improving processing accuracy and production efficiency.

CN222306264UActive Publication Date: 2025-01-07SHENZHEN CENKER ENTERPRISE

View PDF 0 Cites 0 Cited by

Patent Information

Application Number: CN202420323897.0
Authority / Receiving Office: CN · China
Patent Type: Utility models(China)
Current Assignee / Owner
Filing Date: 2024-02-21
Publication Date: 2025-01-07
Estimated Expiration: 2034-02-21

AI Technical Summary

Technical Problem

In the production of existing transformers, there is instability and low efficiency in dispensing, low processing accuracy, and high cost of six-axis robots and limited use range.

Method used

A dispensing loading and unloading mechanism for transformer production is designed, including mounting frame, lifting components, dispensing module, scraping scraping module, adsorption fixing module and magnetic positioning module. By driving the mounting plate to lift and lateral movement, it combines the reciprocating cylinder and The electromagnet is automatically controlled to achieve accurate operation and processing of the transformer.

Benefits of technology

It improves processing accuracy and production efficiency, meets the diversified needs in the production process, realizes automatic control of dispensing and transformers, and reduces operational difficulty.

✦ Generated by Eureka AI based on patent content.

Smart Images

Figure CN222306264U_ABST

Patent Text Reader

Abstract

The utility model discloses a dispensing feeding and discharging mechanism for transformer production, and belongs to the technical field of transformer production equipment. A dispensing feeding and discharging mechanism for transformer production comprises a second mounting frame longitudinally sliding on a first mounting frame, a third mounting frame is fixedly connected to the second mounting frame, the sliding direction of a lifting assembly is spatially perpendicular to the sliding direction of the second mounting frame, and the output end of the lifting assembly is fixedly connected with a mounting plate; the glue dispensing module and the waste scraping module are fixedly connected to the mounting plate, the adsorption fixing module is used for fixing the transformer shell to the mounting plate, and the waste scraping module, the glue dispensing module, the adsorption fixing module and the magnetic attraction positioning module are sequentially arranged in a step shape from top to bottom; according to the utility model, the mounting plate is driven to ascend, descend and transversely move, and the adsorption fixing module is driven to rotate through the reciprocating cylinder, so that accurate operation and treatment on the transformer can be realized, and the processing accuracy in the production process is ensured.

Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of transformer production equipment, in particular to a glue dispensing loading and unloading mechanism for transformer production. Background Art

[0002] Glue dispensing is performed during the manufacturing process of transformer products. The main purpose of glue dispensing is to accurately apply glue to the parts that need to be bonded during the assembly of the transformer to ensure tight connection and insulation between the parts.

[0003] Traditional dispensing machines use manual loading, which has unsafe factors and instability. Current dispensing machines use six-axis manipulators for loading, but the cost of six-axis manipulators is relatively high, the scope of use is limited, and multiple stations affect each other when working at the same time. The work efficiency is not high and the processing accuracy is low. In order to improve production efficiency and processing accuracy, a dispensing loading and unloading mechanism for transformer production is designed. Utility Model Content

[0004] The utility model is to solve the problems of low processing precision and low efficiency in the prior art, and proposes a glue dispensing loading and unloading mechanism for transformer production.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A glue dispensing loading and unloading mechanism for transformer production comprises a first mounting frame, and also comprises: a second mounting frame longitudinally sliding on the first mounting frame, a third mounting frame fixedly connected to the second mounting frame, wherein a lifting assembly is slidably connected to the third mounting frame, the sliding direction of the lifting assembly is spatially perpendicular to the sliding direction of the second mounting frame, and the output end of the lifting assembly is fixedly connected to a mounting plate; a glue dispensing module, a waste material scraping module, and an adsorption and fixing module for fixing a transformer housing on the mounting plate are fixedly connected to the mounting plate; a magnetic attraction and positioning module arranged on the mounting plate, for adsorbing the assembled transformer; the waste material scraping module, the glue dispensing module, the adsorption and fixing module and the magnetic attraction and positioning module are arranged in a stepped manner from top to bottom.

[0007] To facilitate installation, preferably, the first mounting frame includes a connecting seat, a support rod is fixedly connected to the connecting seat, a first guide rail is fixedly connected to the top of the support rod, a transmission wheel is rotatably connected to the side wall of the first guide rail, the two transmission wheels rotate synchronously through belts, a first motor is fixedly connected to the side wall of the first guide rail, and the output shaft of the first motor is fixedly connected to one of the transmission wheels.

[0008] To facilitate loading and unloading, preferably, the second mounting frame includes a first sliding seat slidably connected to the first guide rail, a crossbeam is fixedly connected to the first sliding seat, a fixing clamp is fixedly connected to the crossbeam, and the fixing clamp is fixedly connected to the belt.

[0009] To facilitate loading and unloading, the third mounting frame further includes a second guide rail fixedly connected to the crossbeam, a second motor is fixedly connected to the second guide rail, a first screw rod is rotatably connected to the second guide rail, and the first screw rod is fixedly connected to the output shaft of the second motor.

[0010] To facilitate loading and unloading, the lifting assembly further includes a second sliding seat slidably connected to the second guide rail, the second sliding seat is threadedly connected to the first screw rod, the second sliding seat is fixedly connected to a vertical beam, the vertical beam is fixedly connected to a third guide rail, the top of the third guide rail is fixedly connected to a third motor, the third guide rail is rotatably connected to a second screw rod, the second screw rod is fixedly connected to an output shaft of the third motor, the third guide rail is fixedly connected to a third sliding seat, the mounting plate is fixedly connected to the third sliding seat, and the third sliding seat is threadedly connected to the second screw rod.

[0011] In order to facilitate the removal of excess glue, preferably, the scraper module includes a lifting cylinder fixedly connected to the mounting plate, the output end of the lifting cylinder is fixedly connected to a connecting plate, and the connecting plate is fixedly connected to a scraper strip.

[0012] To facilitate glue dispensing, preferably, the glue dispensing module includes a heat insulation plate fixedly connected to the mounting plate, a thermocouple fixedly connected to the heat insulation plate, a heating rod fixedly connected to the thermocouple, and a glue dispensing tube clamped and fixed on the thermocouple.

[0013] In order to facilitate the fixation of the transformer, preferably, the adsorption and fixing module is rotatably connected to the mounting tube on the mounting plate, the bottom of the mounting tube is fixedly connected to a positioning nozzle, the top of the positioning nozzle is rotatably connected to a transmission gear, a rack is slidably connected to the mounting plate, the rack is meshed with the transmission gear, a reciprocating cylinder is fixedly connected to the mounting plate, the output end of the reciprocating cylinder is fixedly connected to a fixing plate, and the fixing plate is fixedly connected to the rack.

[0014] In order to facilitate the transportation of the transformer, preferably, the magnetic attraction positioning module includes a mounting rod fixedly connected to the mounting plate, and an electromagnet is fixedly connected to the bottom of the mounting rod.

[0015] Preferably, it is characterized in that a controller is fixedly connected to the crossbeam, and a temperature control meter is provided on the controller.

[0016] Compared with the prior art, the utility model provides a dispensing loading and unloading mechanism for transformer production, which has the following beneficial effects:

[0017] 1. The dispensing loading and unloading mechanism for transformer production drives the mounting plate to move up and down and horizontally, and drives the adsorption fixing module to rotate through the reciprocating cylinder, which can realize the precise operation and processing of the transformer and ensure the processing accuracy during the production process;

[0018] 2. The dispensing and loading and unloading mechanism for transformer production can heat glue and adjust the amount of glue through the dispensing module, the adsorption and fixing module can adsorb and rotate the transformer, and the magnetic positioning module can discharge the transformer. The combined use of these modules makes the entire mechanism have multiple functions and can meet the diverse needs of the production process;

[0019] 3. The dispensing loading and unloading mechanism for transformer production adjusts the temperature of the heating rod and glue through the controller, and controls the adsorption fixation and magnetic positioning through the reciprocating cylinder and electromagnet, which can realize automatic control of the entire operation process and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional structural diagram of a dispensing loading and unloading mechanism for transformer production proposed by the utility model Figure 1 ;

[0021] Figure 2 A dispensing and loading and unloading mechanism for transformer production proposed by the utility model Figure 1 The structural diagram of part A in the figure;

[0022] Figure 3 A three-dimensional schematic diagram of a dispensing loading and unloading mechanism for transformer production proposed in the utility model Figure 2

[0023] Figure 4 A dispensing and loading and unloading mechanism for transformer production proposed by the utility model Figure 3 The structural diagram of part B;

[0024] Figure 5 The utility model is a rear view of a glue dispensing loading and unloading mechanism for transformer production.

[0025] In the figure: 1. connecting seat; 2. supporting rod; 3. first guide rail; 4. first sliding seat; 5. crossbeam; 6. first motor; 7. belt; 8. second motor; 9. second guide rail; 10. first screw rod; 11. second sliding seat; 12. third guide rail; 13. third motor; 14. second screw rod; 15. third sliding seat; 16. mounting plate; 17. dispensing tube; 18. lifting cylinder; 19. connecting plate; 20. scraper strip; 21. mounting tube; 22. transmission gear; 23. rack; 24. reciprocating cylinder; 25. fixing plate; 26. heating rod; 27. controller; 28. temperature control meter; 29. fixing clamp; 30. thermocouple; 31. positioning nozzle; 32. electromagnet. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] Example:

[0029] Reference Figure 1-Figure 5, a dispensing loading and unloading mechanism for transformer production, including a first mounting frame, the first mounting frame includes a connecting seat 1, a support rod 2 is fixedly connected to the connecting seat 1, a first guide rail 3 is fixedly connected to the top of the support rod 2, a transmission wheel is rotatably connected to the side wall of the first guide rail 3, and the two transmission wheels rotate synchronously through a belt 7, a first motor 6 is fixedly connected to the side wall of the first guide rail 3, and the output shaft of the first motor 6 is fixedly connected to one of the transmission wheels, and also includes: a second mounting frame that slides longitudinally on the first mounting frame, the second mounting frame includes a first sliding seat 4 that is slidably connected to the first guide rail 3, a cross beam 5 is fixedly connected to the first sliding seat 4, a fixing clamp 29 is fixedly connected to the cross beam 5, and the fixing clamp 29 is fixedly connected to the belt 7; a third mounting frame fixedly connected to the second mounting frame, the third mounting frame includes a second guide rail 9 that is fixedly connected to the cross beam 5, a second motor 8 is fixedly connected to the second guide rail 9, a first screw rod 10 is rotatably connected to the second guide rail 9, and the first screw rod 10 is fixedly connected to the output shaft of the second motor 8; a second mounting frame that slides transversely on the first mounting frame The lifting assembly on the three mounting frames, the output end of the lifting assembly is fixedly connected with a mounting plate 16, the lifting assembly includes a second sliding seat 11 slidably connected to the second guide rail 9, the second sliding seat 11 is threadedly connected to the first screw rod 10, the second sliding seat 11 is fixedly connected to a vertical beam, the vertical beam is fixedly connected to a third guide rail 12, the top of the third guide rail 12 is fixedly connected to a third motor 13, the third guide rail 12 is rotatably connected to a second screw rod 14, the second screw rod 14 is fixedly connected to the output shaft of the third motor 13, the third guide rail 12 is fixedly connected to a third sliding seat 15, the mounting plate 16 is fixedly connected to the third sliding seat 15, and the third sliding seat 15 is threadedly connected to the second screw rod 14; a dispensing module fixedly connected to the mounting plate 16; a scraping waste module fixedly connected to the mounting plate 16; an adsorption fixing module for fixing the transformer housing is provided on the mounting plate 16; a magnetic suction positioning module is provided on the mounting plate 16; the scraping waste module, the dispensing module, the adsorption fixing module and the magnetic suction positioning module are arranged in a stepped manner from top to bottom.

[0030] When working, start the first motor 6, the first motor 6 drives the transmission wheel to work, and the transmission wheel drags the fixing clamp 29 through the belt 7, thereby dragging the fixing clamp 29 to move, thereby driving the second mounting frame to move longitudinally on the first mounting frame, start the second motor 8, the second motor 8 drives the first screw rod 10 to rotate, the first screw rod 10 drives the second sliding seat 11 to move laterally on the second guide rail 9, thereby driving the lifting assembly to move laterally on the second guide rail 9, start the third motor 13, the third motor 13 drives the second screw rod 14 to rotate, the second screw rod 14 drives the third sliding seat 15 to rise and fall on the third guide rail 12, thereby driving the mounting plate 16 to rise and fall, through the above structure, drive the scraping module, the dispensing module, the adsorption and fixing module and the magnetic positioning module to move in the XYZ three-axis, so as to facilitate the scraping module to remove excess glue on the transformer, facilitate the dispensing module to motor the transformer, and facilitate the adsorption and fixing module and the magnetic positioning module to transport the transformer.

[0031] Reference Figure 1 and Figure 2 The scraping module includes a lifting cylinder 18 fixedly connected to a mounting plate 16 , an output end of the lifting cylinder 18 is fixedly connected to a connecting plate 19 , and a scraping strip 20 is fixedly connected to the connecting plate 19 .

[0032] After the glue dispensing module completes the glue dispensing, the output end of the lifting cylinder 18 extends, driving the connecting plate 19 to descend, and the connecting plate 19 drives the scraper bar 20 to descend, and then the mounting plate 16 moves longitudinally, driving the magnetic fixing module to carry the transformer after glue dispensing. During this process, the scraper bar 20 scrapes off excess glue to avoid excessive glue on the transformer.

[0033] Reference Figure 2 The glue dispensing module includes a heat insulation plate fixedly connected to the mounting plate 16, a thermocouple 30 is fixedly connected to the heat insulation plate, a heating rod 26 is fixedly connected to the thermocouple 30, a glue dispensing tube 17 is clamped and fixed on the thermocouple 30, a controller 27 is fixedly connected to the crossbeam 5, and a temperature control meter 28 is provided on the controller 27.

[0034] During the working process, the transformer is glued by driving the mounting plate 16 to rise and fall and driving the mounting plate 16 to move horizontally. During the glue dispensing process, if the glue in the glue cylinder is not smooth enough, it can be heated by the heating rod 26, and the thermocouple 30 is sensed to enable the controller 27 to adjust the appropriate glue temperature. The controller 27 is used to adjust the glue output so that the glue output is an appropriate amount of glue.

[0035] Reference Figure 2-Figure 5The adsorption and fixing module is rotatably connected to the mounting tube 21 on the mounting plate 16, the bottom of the mounting tube 21 is fixedly connected with a positioning nozzle 31, the top of the positioning nozzle 31 is rotatably connected with a transmission gear 22, a rack 23 is slidably connected to the mounting plate 16, the rack 23 is meshed with the transmission gear 22, a reciprocating cylinder 24 is fixedly connected to the mounting plate 16, the output end of the reciprocating cylinder 24 is fixedly connected with a fixing plate 25, and the fixing plate 25 is fixedly connected to the rack 23.

[0036] The reciprocating cylinder 24 is started, and the reciprocating cylinder 24 slides back and forth on the mounting plate 16 through the fixing plate 25 on the rack 23, and the rack 23 drives the transmission gear 22 to rotate, thereby driving the positioning nozzle 31 to rotate, and further driving the transformer adsorbed by the positioning nozzle 31 to rotate.

[0037] Reference Figure 5 The magnetic positioning module includes a mounting rod fixedly connected to the mounting plate 16, and an electromagnet 32 is fixedly connected to the bottom of the mounting rod. A material removal plate is provided on the electromagnet 32. When the material is transported, the electromagnet 32 is energized to adsorb the transformer. When the transformer is transported to the lower moving position, the electromagnet 32 is de-energized, thereby completing the discharge of the transformer.

[0038] By driving the mounting plate 16 to lift and move laterally, and by driving the adsorption and fixing module to rotate through the reciprocating cylinder 24, precise operation and processing of the transformer can be achieved, thereby ensuring processing accuracy during the production process.

[0039] The dispensing module can heat the glue and adjust the amount of glue. The adsorption and fixing module can adsorb and rotate the transformer. The magnetic positioning module can discharge the transformer. The combined use of these modules makes the entire mechanism have multiple functions and can meet the diverse needs of the production process.

[0040] The temperature of the heating rod 26 and the glue is adjusted by the controller 27, and the adsorption fixation and magnetic positioning are controlled by the reciprocating cylinder 24 and the electromagnet 32, so that the entire operation process can be automatically controlled and the production efficiency can be improved.

[0041] The main structure is reasonably designed and easy to operate, which can reduce the operating difficulty of operators and improve production efficiency.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A dispensing loading and unloading mechanism for transformer production, comprising a first mounting frame, characterized in that: Also includes: a second mounting frame longitudinally sliding on the first mounting frame, a third mounting frame being fixedly connected to the second mounting frame, Wherein, a lifting assembly is slidably connected to the third mounting frame, the sliding direction of the lifting assembly is spatially perpendicular to the sliding direction of the second mounting frame, and an output end of the lifting assembly is fixedly connected to a mounting plate (16); A glue dispensing module and a waste scraping module are fixedly connected to the mounting plate (16). and an adsorption fixing module for fixing the transformer housing on the mounting plate (16); A magnetic attraction positioning module arranged on the mounting plate (16) and used for absorbing the assembled transformer; The scraping module, the glue dispensing module, the adsorption and fixing module and the magnetic attraction and positioning module are arranged in a stepped manner from top to bottom.

2. A dispensing loading and unloading mechanism for transformer production according to claim 1, characterized in that: The first mounting frame comprises a connecting seat (1), a supporting rod (2) is fixedly connected to the connecting seat (1), a first guide rail (3) is fixedly connected to the top of the supporting rod (2), a transmission wheel is rotatably connected to the side wall of the first guide rail (3), the two transmission wheels rotate synchronously via a belt (7), a first motor (6) is fixedly connected to the side wall of the first guide rail (3), and an output shaft of the first motor (6) is fixedly connected to one of the transmission wheels.

3. A dispensing loading and unloading mechanism for transformer production according to claim 2, characterized in that: The second mounting frame comprises a first sliding seat (4) slidably connected to the first guide rail (3), a crossbeam (5) being fixedly connected to the first sliding seat (4), a fixing clamp (29) being fixedly connected to the crossbeam (5), and the fixing clamp (29) being fixedly connected to the belt (7).

4. The glue dispensing loading and unloading mechanism for transformer production according to claim 3 is characterized in that: The third mounting frame comprises a second guide rail (9) fixedly connected to the crossbeam (5), a second motor (8) fixedly connected to the second guide rail (9), a first screw rod (10) rotatably connected to the second guide rail (9), and the first screw rod (10) is fixedly connected to an output shaft of the second motor (8).

5. The glue dispensing loading and unloading mechanism for transformer production according to claim 4 is characterized in that: The lifting assembly comprises a second sliding seat (11) slidably connected to the second guide rail (9), the second sliding seat (11) being threadedly connected to the first screw rod (10), a vertical beam being fixedly connected to the second sliding seat (11), a third guide rail (12) being fixedly connected to the vertical beam, a third motor (13) being fixedly connected to the top of the third guide rail (12), a second screw rod (14) being rotatably connected to the third guide rail (12), the second screw rod (14) being fixedly connected to the output shaft of the third motor (13), a third sliding seat (15) being fixedly connected to the third guide rail (12), the mounting plate (16) being fixedly connected to the third sliding seat (15), and the third sliding seat (15) being threadedly connected to the second screw rod (14).

6. The glue dispensing loading and unloading mechanism for transformer production according to claim 1 is characterized in that: The scraper module comprises a lifting cylinder (18) fixedly connected to a mounting plate (16); an output end of the lifting cylinder (18) is fixedly connected to a connecting plate (19); and a scraper strip (20) is fixedly connected to the connecting plate (19).

7. The glue dispensing loading and unloading mechanism for transformer production according to claim 1 is characterized in that: The glue dispensing module comprises a heat insulation plate fixedly connected to a mounting plate (16), a thermocouple (30) fixedly connected to the heat insulation plate, a heating rod (26) fixedly connected to the thermocouple (30), and a glue dispensing cylinder (17) clamped and fixed to the thermocouple (30).

8. The glue dispensing loading and unloading mechanism for transformer production according to claim 1 is characterized in that: The adsorption and fixing module is rotatably connected to a mounting tube (21) on the mounting plate (16); a positioning nozzle (31) is fixedly connected to the bottom of the mounting tube (21); a transmission gear (22) is rotatably connected to the top of the positioning nozzle (31); a rack (23) is slidably connected to the mounting plate (16); the rack (23) is meshed with the transmission gear (22); a reciprocating cylinder (24) is fixedly connected to the mounting plate (16); and a fixing plate (25) is fixedly connected to the output end of the reciprocating cylinder (24).

9. The glue dispensing loading and unloading mechanism for transformer production according to claim 1 is characterized in that: The magnetic attraction positioning module comprises a mounting rod fixedly connected to the mounting plate (16), and an electromagnet (32) is fixedly connected to the bottom of the mounting rod.

10. The glue dispensing loading and unloading mechanism for transformer production according to claim 4, characterized in that: A controller (27) is fixedly connected to the crossbeam (5), and a temperature control meter (28) is arranged on the controller (27).