Mobile phone film coating machine with edge cutting device

By introducing an edge cutting device into the mobile phone film coating machine, the base film is cut using the deviation correction guide roller and cutter assembly, the coating difficulty and cost increase caused by mismatch in the base film width is solved, and material savings and manufacturing costs are achieved The reduction.

CN222306287UActive Publication Date: 2025-01-07SHANGHAI JINGSHEN NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323464622.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2025-01-07
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The existing coating machines lack edge cutting function, which increases the coating difficulty and cost when the base film width mismatches, and the amount of glue used increases, resulting in an increase in manufacturing costs.

Method used

A mobile phone film coating machine with edge cutting device is designed, including a base film placing unit, a bias correction unit and a traction unit. The cutting of the base film is achieved through a bias correction guide roller and a cutter assembly to ensure that only the required material part is coated.

Benefits of technology

By cutting the base film in advance, the coating material is saved, unnecessary coating areas are reduced, the use of base film and glue is reduced, and the manufacturing cost is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222306287U_ABST
    Figure CN222306287U_ABST
Patent Text Reader

Abstract

The utility model relates to a mobile phone film coating machine with an edge cutting device, the mobile phone film coating machine comprises a base film placing unit, a deviation rectifying unit, a traction unit and a coating unit, the base film placing unit, the deviation rectifying unit, the traction unit and the coating unit are connected in sequence and used for coating coiled base materials, and a cutter assembly of the deviation rectifying unit comprises a supporting shaft and a cutter, the supporting shaft is arranged on the fixing support, the length direction of the supporting shaft is perpendicular to the unwinding direction of a base film of the deviation rectifying unit, the cutter is arranged on the supporting shaft and located on the same horizontal plane with the deviation rectifying guide roller, the cutting edge direction of the cutter is opposite to the unwinding direction of the base film, the base film is cut before being coated, coating materials can be saved, and the coating efficiency is improved. According to the technical scheme, the cutter assembly capable of cutting the base film is arranged on the deviation correcting unit, and the redundant part, which does not need to be coated, of the base film is cut in advance, so that the part, which does not need to be coated, of the base film does not need to be coated in the coating process, and materials for coating are saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of coating technology, and in particular to a mobile phone film coating machine with a trimming device. Background Art

[0002] The current coating machine does not have the function of cutting the coating base film during production. It can only coat the original base film in the same width. In the field of original film materials for mobile phone film coating, the size of the base film is basically fixed, and the size of mobile phone film changes with the development of science and technology. Therefore, when coating mobile phone films, it is often difficult to buy base films with suitable widths. You can only buy base films larger than the actual width, which increases the difficulty of coating and the amount of glue used. In this way, not only the cost of the base film increases, but also the cost of glue increases, which greatly increases the manufacturing cost. Utility Model Content

[0003] In view of this, the present application proposes a mobile phone film coating machine with a trimming device to save coating materials.

[0004] According to one aspect of the present application, a mobile phone film coating machine with a trimming device is provided, comprising: a base film placing unit, a deviation correcting unit, a traction unit and a coating unit;

[0005] The base film placement unit, the deviation correction unit, the traction unit and the coating unit are connected in sequence and are suitable for coating the rolled substrate;

[0006] The deflection correction unit comprises: a deflection correction bracket, a deflection correction guide roller and a cutter assembly;

[0007] The deviation correction guide roller is arranged on the deviation correction bracket and is suitable for changing the position of the substrate;

[0008] The correcting bracket has a fixed bracket extending toward the traction unit, the cutter assembly is arranged on the fixed bracket, and the cutter assembly includes: a support shaft and a cutter, the support shaft is arranged on the fixed bracket, the length direction of the support shaft is perpendicular to the base film unwinding direction of the correcting unit, the cutter is arranged on the support shaft, and is located in the same horizontal plane as the correcting guide roller, and the cutting edge direction of the cutter is arranged opposite to the unwinding direction of the base film.

[0009] In a possible implementation, the cutter assembly further includes: a cutter fixing frame;

[0010] One end of the cutter fixing frame is a fixed end, and the cutter is embedded in the fixed end;

[0011] The other end of the cutter fixing frame is a mounting end, and the mounting end is sleeved on the support shaft to drive the cutter to rotate relative to the circumferential direction of the support shaft, and the mounting end is provided with a locking member.

[0012] In a possible implementation, the cutter fixing bracket can rotate relative to the fixed shaft in the circumferential direction and the axial direction.

[0013] In a possible implementation, the locking member includes: a locking nut and an abutment member;

[0014] The inner side of the mounting end of the cutter fixing frame is arc-shaped;

[0015] The inner side of the abutment is arc-shaped, and the abutment is rotatably connected to the arc-shaped mounting end and can form a ring with the mounting end;

[0016] A first mounting hole is formed at one end of the abutting member abutting against the mounting end, and a matching second mounting hole is formed at one end of the mounting end abutting against the abutting member; and

[0017] The diameter of the support shaft is larger than the diameter of the ring formed by the abutment member and the mounting end;

[0018] The abutment member is bolted to the mounting end via the locking nut.

[0019] In a possible implementation, the length direction of the cutter is perpendicular to the length direction of the support shaft.

[0020] In a possible implementation, a knife groove is provided at the fixed end of the cutter fixing frame;

[0021] The cutting knife is embedded in the knife groove and partially located outside the knife groove;

[0022] The portion of the cutter embedded in the cutter groove and the cutter groove are provided with a matching third fixing hole, and the cutter is connected to the cutter fixing frame with bolts.

[0023] In a possible implementation, the deviation-correcting bracket includes: a base and a side wall;

[0024] There are two side walls, which are symmetrically arranged on the top of the base;

[0025] The two side walls are arranged in parallel, one side opening is a roll-in end, the roll-in end corresponds to the base film placement unit, and the other side opening is a roll-out end, the roll-out end corresponds to the traction unit;

[0026] The guide roller is arranged at the roll-in end of the deviation correction unit;

[0027] The support shaft is arranged at the unwinding end of the deviation correction unit, and the side wall is provided with the fixing bracket extending toward the traction unit, and both ends of the support shaft are respectively connected to the fixing bracket.

[0028] In a possible implementation, the knife groove is located between the guide roller and the support shaft;

[0029] The length of the cutting knife is greater than the spacing distance between the knife groove and the top of the guide roller.

[0030] In a possible implementation manner, the cutter is a blade.

[0031] In a possible implementation manner, there are two third fixing holes.

[0032] The beneficial effect of the mobile phone film coating machine with a trimming device in the embodiment of the present application is: between the base film roll device and the traction device, that is, before the base film is coated, the size of the base film is cut, thereby saving the coating material. Specifically, on the correction device used to correct the position of the base film, a cutter assembly capable of shearing the base film is provided, and the redundant and uncoated part of the base film is cut in advance, so that during the coating process, it is no longer necessary to coat the uncoated part of the unused base film, thereby saving the material used for coating. Among them, the cutter assembly includes: a support shaft and a cutter. The support shaft is horizontally arranged on a fixed bracket, and the length direction of the support shaft is perpendicular to the base film unwinding direction of the correction unit. When the cutter is arranged on the support shaft, it is located in the same horizontal plane as the correction guide roller, and the cutting edge direction of the cutter is arranged in the opposite direction of the unwinding direction of the base film, so as to cut the redundant part of the rolled base film.

[0033] Other features and aspects of the present application will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the present application and, together with the description, serve to explain the principles of the present application.

[0035] Figure 1 A partial schematic diagram showing a mobile phone film coating machine with a trimming device according to an embodiment of the present application;

[0036] Figure 2 A schematic diagram of a correction unit device according to an embodiment of the present application is shown. DETAILED DESCRIPTION

[0037] Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise specified.

[0038] Among them, it needs to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the utility model or simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0039] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0040] The word “exemplary” is used exclusively herein to mean “serving as an example, example, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.

[0041] In addition, in order to better illustrate the present application, numerous specific details are given in the following specific embodiments. It should be understood by those skilled in the art that the present application can also be implemented without certain specific details. In some examples, methods, means, components and circuits well known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application.

[0042] See also Figure 1 and Figure 2The mobile phone film coating machine with a trimming device in the embodiment of the present application includes: a base film 400 placement unit 100, a deflection correction unit 200, a traction unit 300 and a coating unit. The base film 400 placement unit 100, the deflection correction unit 200, the traction unit 300 and the coating unit are connected in sequence and used to coat the rolled substrate. The deflection correction unit 200 includes: a deflection correction bracket 210, a deflection correction guide roller 230 and a cutter assembly. The deflection correction guide roller 230 is arranged on the deflection correction bracket 210 and is used to change the position of the substrate. The deflection correction bracket A fixed bracket 221 is extended in the direction of the traction unit 300 at 210, and a cutter assembly is arranged on the fixed bracket 221, and the cutter assembly includes: a support shaft 241 and a cutter 244, the support shaft 241 is arranged on the fixed bracket 221, and the length direction of the support shaft 241 is perpendicular to the unwinding direction of the base film 400 of the correction unit 200, the cutter 244 is arranged on the support shaft 241, and is located in the same horizontal plane as the correction guide roller 230, and the cutting edge direction of the cutter 244 is arranged opposite to the unwinding direction of the base film 400.

[0043] In this embodiment, the size of the base film 400 is cut between the base film 400 roll placement device and the traction device, that is, before the base film 400 is coated, so that the coating material can be saved. Specifically, a cutter assembly capable of shearing the base film 400 is provided on the deviation correction device for correcting the position of the base film 400, and the redundant and uncoated part of the base film 400 is cut in advance, so that during the coating process, the uncoated part of the base film 400 does not need to be coated, thereby saving the coating material. Among them, the cutter assembly includes: a support shaft 241 and a cutter 244. The support shaft 241 is horizontally arranged on the fixed bracket 221, and the length direction of the support shaft 241 is perpendicular to the unwinding direction of the base film 400 of the correction unit 200. When the cutter 244 is set on the support shaft 241, it is located in the same horizontal plane as the correction guide roller 230, and the cutting edge direction of the cutter 244 is set in the opposite direction to the unwinding direction of the base film 400, so as to cut off the excess part of the rolled base film 400.

[0044] In a specific embodiment, the cutter assembly also includes: a cutter fixing frame 242, one end of the cutter fixing frame 242 is a fixed end, the cutter 244 is embedded in the fixed end, and the other end of the cutter fixing frame 242 is a mounting end, the mounting end is sleeved on the support shaft 241, and is used to fix the cutter 244, and can drive the cutter 244 to rotate in the circumferential direction relative to the support shaft 241, and slide in the axial direction, so as to adjust the cutting angle of the cutter 244 relative to the base film 400.

[0045] In a specific embodiment, a locking member is provided at the mounting end of the cutter fixing frame 242 for fixing the cutter fixing frame 242 and the cutter 244 on the supporting shaft 241 of the columnar structure.

[0046] In this embodiment, the locking member includes: a locking nut 243 and an abutment member, which are used to install the cutter fixing frame 242 on the support shaft 241. The inner side of the abutment member and the inner side of the mounting end of the cutter fixing frame 242 are both arc-shaped, and one end of the abutment member is rotatably connected to one end of the arc-shaped mounting end. When the other end of the abutment member rotates to contact the other end of the mounting end of the cutter fixing frame 242, it can form a ring with the inner side of the mounting end. The end of the abutment member that abuts the mounting end is provided with a first mounting hole, and the end of the mounting end that abuts the abutment member is provided with a matching second mounting hole. When the abutment member abuts the mounting end of the cutter fixing frame 242, the second mounting hole is aligned with the first mounting hole. At this time, the locking thread can be used to tighten the first mounting hole and the second mounting hole, so that the cutter fixing frame 242 is firmly installed on the support shaft 241.

[0047] In a specific embodiment, a knife groove is provided at the fixed end of the cutter fixing frame 242, and the direction of the knife groove is away from the mounting end along the length direction of the cutter fixing frame 242, and the cutter 244 is embedded in the knife groove, and part of it is located outside the knife groove, and can cut the base film 400. The part of the cutter 244 embedded in the knife groove and the knife groove are provided with a matching third fixing hole, and the cutter 244 and the cutter fixing frame 242 are fixed by using bolts passing through the third fixing hole, and the cutter 244 is fixedly installed in the knife groove of the cutter fixing frame 242.

[0048] There are two pairs of corresponding third fixing holes to stabilize the position of the cutting knife 244 relative to the knife groove.

[0049] In this embodiment, the length direction of the cutter 244 is perpendicular to the length direction of the support shaft, so that the base film 400 can be cut along a straight line when it is unrolled from the deviation correcting device to the traction device.

[0050] In a specific embodiment, the deflection correction bracket 210 includes: a base 210 and a side wall, wherein the side walls are two and are symmetrically arranged on the top of the base 210, and the two side walls are arranged in parallel, one side of the two side walls is opened as a roll-in end, and the roll-in end corresponds to the base film 400 placement unit 100, and the other side is opened as a roll-out end, and the roll-out end corresponds to the traction unit 300. Among them, the deflection correction guide roller 230 is arranged at the roll-in end of the deflection correction unit 200 to correct the position of the base film 400, so that when the base film 400 is coated, the coated material can be applied on the base film 400, and the support shaft 241 is arranged at the roll-out end of the deflection correction unit 200, so that the base film 400 after the position is corrected can be cut.

[0051] In this embodiment, a fixing bracket 221 extends from the side wall of the deflection correcting bracket 210 toward the traction unit 300, and is used to fix the support shaft 241. Specifically, the fixing bracket is a plate-like structure, and the plate surface is parallel to the side wall of the deflection correcting bracket 210 and is in the same vertical plane, providing an installation position for fixing the support shaft 241. Both ends of the support shaft 241 are respectively connected to the two fixing brackets 221, and can be fixed by welding.

[0052] In this embodiment, the knife groove is located between the deflection correction guide roller 230 and the support shaft 241, and the length of the cutter 244 is greater than the spacing distance between the knife groove and the top of the deflection correction guide roller 230, so that the top of the cutter 244 can exceed the base film 400, thereby being able to cut the passing base film 400.

[0053] The cutter 244 is a blade, and the blade is relatively thin, so the base film 400 will not be damaged during cutting.

[0054] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. A mobile phone film coating machine with a trimming device, characterized in that: include: Base film placement unit, deviation correction unit, traction unit and coating unit; The base film placement unit, the deviation correction unit, the traction unit and the coating unit are connected in sequence and are suitable for coating the rolled substrate; The deflection correction unit comprises: a deflection correction bracket, a deflection correction guide roller and a cutter assembly; The deviation correction guide roller is arranged on the deviation correction bracket and is suitable for changing the position of the substrate; The correcting bracket has a fixed bracket extending toward the traction unit, the cutter assembly is arranged on the fixed bracket, and the cutter assembly includes: a support shaft and a cutter, the support shaft is arranged on the fixed bracket, the length direction of the support shaft is perpendicular to the base film unwinding direction of the correcting unit, the cutter is arranged on the support shaft, and is located in the same horizontal plane as the correcting guide roller, and the cutting edge direction of the cutter is arranged opposite to the unwinding direction of the base film.

2. The mobile phone film coating machine with a trimming device according to claim 1, characterized in that: The cutter assembly also includes: a cutter fixing frame; One end of the cutter fixing frame is a fixed end, and the cutter is embedded in the fixed end; The other end of the cutter fixing frame is a mounting end, and the mounting end is sleeved on the support shaft to drive the cutter to rotate relative to the circumferential direction of the support shaft, and the mounting end is provided with a locking member.

3. The mobile phone film coating machine with a trimming device according to claim 2, characterized in that: The cutter fixing bracket can rotate relative to the fixing shaft in the circumferential direction and the axial direction.

4. The mobile phone film coating machine with a trimming device according to claim 2, characterized in that: The locking member comprises: a locking nut and an abutment member; The inner side of the mounting end of the cutter fixing frame is arc-shaped; The inner side of the abutment is arc-shaped, and the abutment is rotatably connected to the arc-shaped mounting end, and can form a ring with the mounting end; A first mounting hole is formed at one end of the abutting member abutting against the mounting end, and a matching second mounting hole is formed at one end of the mounting end abutting against the abutting member; and The diameter of the support shaft is larger than the diameter of the ring formed by the abutment member and the mounting end; The abutment member is bolted to the mounting end via the locking nut.

5. The mobile phone film coating machine with a trimming device according to claim 1, characterized in that: The length direction of the cutter is perpendicular to the length direction of the support shaft.

6. The mobile phone film coating machine with a trimming device according to claim 2, characterized in that: The fixed end of the cutter fixing frame is provided with a cutter groove; The cutting knife is embedded in the knife groove and partially located outside the knife groove; The portion of the cutter embedded in the cutter groove and the cutter groove are provided with a matching third fixing hole, and the cutter is connected to the cutter fixing frame with bolts.

7. The mobile phone film coating machine with a trimming device according to claim 6, characterized in that: The deviation-correcting bracket comprises: a base and a side wall; There are two side walls, which are symmetrically arranged on the top of the base; The two side walls are arranged in parallel, one side opening is a roll-in end, the roll-in end corresponds to the base film placement unit, and the other side opening is a roll-out end, the roll-out end corresponds to the traction unit; The guide roller is arranged at the winding-in end of the deviation-correcting unit; The support shaft is arranged at the unwinding end of the deviation correction unit, and the side wall is provided with the fixing bracket extending toward the traction unit, and both ends of the support shaft are respectively connected to the fixing bracket.

8. The mobile phone film coating machine with a trimming device according to claim 7, characterized in that: The knife groove is located between the guide roller and the support shaft; The length of the cutting knife is greater than the spacing distance between the knife groove and the top of the guide roller.

9. The mobile phone film coating machine with a trimming device according to claim 1, characterized in that: The cutter is a blade.

10. The mobile phone film coating machine with a trimming device according to claim 6, characterized in that: There are two third fixing holes.