Ion lamp curing device for washing machine production
By designing an adjustable protective cover and reflective film, combined with telescopic push rod and servo, the energy loss and safety hazards of the ion lamp curing device during use are solved, and a more efficient and safe curing process is achieved.
Patent Information
- Application Number
- CN202421009935.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-10
AI Technical Summary
When used, in order to avoid direct impact, a tempered glass protective cover is required, but fixing it on the lamp base causes energy loss and releases ultraviolet radiation when the plasma light is turned on, which poses a safety hazard.
An ion lamp curing device including a height adjustable fixing plate, a semi-cylindrical lampshade and a curved protective cover is designed to reflect and block light using a reflective film and radiation film, and realize it through a telescopic push rod and a servo. The lampshade rotates and seals to avoid ultraviolet radiation.
Effectively protect ion lamps, avoid damage to ultraviolet radiation, improve curing efficiency and safety, and facilitate replacement and removal of lampshades.
Smart Images

Figure CN222306344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ion lamp curing equipment, in particular to an ion lamp curing device for washing machine production. Background Art
[0002] The drum washing machine is composed of a stainless steel inner drum, a mechanical program controller, an outer shell that is triple-protected by phosphating, electrophoresis, and spraying, and several heavy cement blocks for balancing the huge centrifugal force generated when the drum rotates to perform repeated movements, and the combined effect of detergent and water makes the clothes clean; the existing washing machines need to be cured with UV glue during production; when the existing ion lamp curing device is in use, in order to avoid direct impact on the ion lamp, it is usually necessary to set a tempered glass protective cover on the lamp holder of the ion lamp to protect it, but the tempered glass protective cover is usually fixed on the lamp holder, which leads to the inevitable partial energy loss of the ion lamp during the curing operation, and when the plasma light is turned on, it will release ultraviolet radiation, which will cause certain damage to the operator if it accidentally shines on the skin or eyes, and there are certain safety hazards during use. Utility Model Content
[0003] In view of this, the utility model provides an ion lamp curing device for washing machine production, which can effectively protect the plasma lamp assembly through a rotatable protective cover, and effectively block the light emitted by the plasma lamp assembly through a reflective film and an anti-radiation film to avoid hurting people's eyes at the moment of turning on, thereby solving the problem of needing to use UV glue for curing during the existing washing machine production; when the existing ion lamp curing device is in use, in order to avoid direct impact on the ion lamp, it is usually necessary to set a tempered glass protective cover on the lamp holder of the ion lamp to protect it, but the tempered glass protective cover is usually fixed on the lamp holder, which leads to inevitable partial energy loss of the ion lamp during the curing operation, and when the plasma light is turned on, it will release ultraviolet radiation, which may accidentally shine on the skin or eyes, causing certain damage to the operator, and there are certain safety hazards during use.
[0004] In order to solve the above technical problems, the utility model provides an ion lamp curing device for washing machine production, comprising a curing box, a height-adjustable fixing plate is arranged on the top of the curing box, a lampshade is arranged at the lower part of the fixing plate, an ion lamp assembly is arranged inside the lampshade, the outer wall of the lampshade is a hollow structure, a protective cover for protecting the ion lamp assembly is rotatably arranged in the hollow structure, a reflective film is arranged on the inner side walls on both sides of the inner and outer sides of the protective cover, and an anti-radiation film is arranged on the outer wall of the protective cover. The utility model can effectively protect the plasma lamp assembly through the rotatable protective cover, and realize the radiation emitted by the plasma lamp assembly through the reflective film and the anti-radiation film. The light can be effectively blocked to avoid hurting people's eyes at the moment of turning on, which solves the problem of needing to use UV glue for curing during the production of existing washing machines; when the existing ion lamp curing device is in use, in order to avoid direct impact on the ion lamp, it is usually necessary to set a tempered glass protective cover on the lamp holder of the ion lamp for protection, but the tempered glass protective cover is usually fixed on the lamp holder, which leads to inevitable partial energy loss of the ion lamp during the curing operation, and ultraviolet radiation will be released when the plasma light is turned on, which may cause certain damage to the skin or eyes if it is accidentally exposed to the light, and there are certain safety hazards during use.
[0005] A telescopic push rod is provided on the upper part of the fixed plate, and the fixed end of the telescopic push rod is arranged above the inner side wall of the top of the curing box, and the output rod end of the telescopic push rod is fixed together with the back of the fixed plate. The telescopic push rod is an electric telescopic rod or a hydraulic telescopic rod. The utility model can push the fixed plate and the lampshade to move up and down with the ion lamp assembly by extending and retracting the output rod of the telescopic push rod, so that the light emitted by the ion lamp assembly is evenly illuminated in the entire curing box, which greatly improves the curing efficiency and can facilitate the operator to replace and disassemble the ion lamp assembly.
[0006] The lampshade is a semi-cylindrical structure, and the protective cover is a semi-cylindrical tube structure that matches it. The purpose of this is to facilitate the reflection of the light emitted by the ion lamp assembly through the reflective film in the arc-shaped protective cover, thereby greatly increasing the searchlight curing range of the ion lamp assembly.
[0007] A support plate is arranged on the side wall of one side of the lampshade, a steering gear is arranged on the support plate, a through hole is opened on the outer wall of the lampshade, a bearing is arranged in the through hole, the output shaft of the steering gear passes through the inner ring of the bearing, a connecting plate is arranged at the end of the output shaft of the steering gear, and the other side of the connecting plate is fixedly arranged on the inner wall of the protective cover. The utility model can start the output shaft of the steering gear to rotate 180 degrees after the curing is completed. At this time, the output shaft of the steering gear will rotate 180 degrees with the connecting plate fixedly connected thereto and the protective cover under the connecting plate until the lampshade is completely sealed, thereby realizing effective control of the ion lamp assembly. Effective protection, when curing operation is required, while turning on the switch of the ion lamp assembly, start the output rod of the telescopic push rod to extend or retract to an appropriate height, then close the sealing door of the curing device, and then start the output shaft of the servo to rotate 180 degrees in the opposite direction. At this time, due to the reflection effect of the reflective film on the inner wall of the protective cover on the light, the light is reflected into the curing box to cure the object to be cured therein, and the anti-radiation film on the outer wall blocks the radiated light, which can effectively avoid the ion lamp from radiating everywhere, which poses certain safety hazards.
[0008] Semicircular sealing disks for sealing the left and right sides of the protective cover are respectively arranged above the outer side walls on the left and right sides of the lampshade, and a radiation-proof film is arranged on the outer side walls of the semicircular sealing disks.
[0009] The protective cover is a high temperature resistant stainless steel arc plate, which can increase the service life of the protective cover.
[0010] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:
[0011] 1. The utility model can effectively protect the plasma lamp assembly through a rotatable protective cover, and effectively block the light emitted by the plasma lamp assembly through a reflective film and an anti-radiation film to avoid hurting people's eyes at the moment of turning on, solving the problem that the existing washing machine needs to be cured with UV glue during production; when the existing ion lamp curing device is in use, in order to avoid direct impact on the ion lamp, it is usually necessary to set a tempered glass protective cover on the lamp holder of the ion lamp to protect it, but the tempered glass protective cover is usually fixed on the lamp holder, which leads to inevitable partial energy loss of the ion lamp during the curing operation, and when the plasma light is turned on, it will release ultraviolet radiation, which will accidentally shine on the skin or eyes, causing certain damage to the operator, and there are certain safety hazards during use.
[0012] 2. The utility model can push the fixed plate and the lampshade to move the ion lamp assembly up and down by extending and retracting the output rod of the telescopic push rod, so that the light emitted by the ion lamp assembly can be evenly illuminated inside the entire curing box, greatly improving the curing efficiency and making it easier for the operator to replace and disassemble the ion lamp assembly.
[0013] 3. The utility model can start the output shaft of the servo to rotate 180 degrees after the curing is completed. At this time, the output shaft of the servo will rotate 180 degrees with the connecting plate fixedly connected thereto and the protective cover at the bottom of the connecting plate until the lamp cover is completely sealed, thereby realizing effective protection of the ion lamp assembly. When the curing operation is required, while turning on the switch of the ion lamp assembly, the output rod of the telescopic push rod is started to extend or retract to a suitable height, and then the sealing door of the curing device is closed, and then the output shaft of the servo is started to rotate 180 degrees in the opposite direction. At this time, due to the reflection effect of the reflective film on the inner wall of the protective cover on the light, the light is reflected into the curing box to cure the object to be cured therein, and the anti-radiation film on the outer wall blocks the radiated light, which can effectively avoid the ion lamp from radiating everywhere, thereby posing certain safety hazards.
[0014] 4. The utility model can effectively protect the plasma lamp assembly through a rotatable protective cover, and effectively block the light emitted by the plasma lamp assembly through a reflective film and an anti-radiation film to avoid hurting people's eyes at the moment of turning on. In the process of use, the protective cover is rotated into the hollow structure in the inner wall of the lampshade, and the light emitted by the ion lamp is reflected into the curing box through the reflective film to perform efficient curing operations on the product, which is safer and more reliable to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the ion lamp curing device for washing machine production of the utility model;
[0016] Figure 2 This is an enlarged view of point A of the utility model;
[0017] Figure 3 It is a top view of the ion lamp curing device for washing machine production of the utility model;
[0018] Figure 4 It is a cross-sectional view of the utility model taken along line BB.
[0019] Explanation of reference numerals: 100, fixing plate; 200, lampshade; 300, ion lamp assembly; 400, protective cover; 500, reflective film; 600, anti-radiation film; 700, telescopic push rod; 800, support plate; 900, servo; 110, through hole; 210, bearing; 310, connecting plate; 410, semicircular sealing disk. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4, the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0021] like Figure 1-4 As shown: This embodiment provides an ion lamp curing device for washing machine production, including a curing box, a height-adjustable fixing plate 100 is arranged on the top of the curing box, a lampshade 200 is arranged at the lower part of the fixing plate 100, an ion lamp assembly 300 is arranged inside the lampshade 200, the outer wall of the lampshade 200 is a hollow structure, a protective cover 400 for protecting the ion lamp assembly 300 is rotatably arranged in the hollow structure, a reflective film 500 is arranged on the inner side walls of the inner and outer sides of the protective cover 400, and an anti-radiation film 600 is arranged on the outer wall of the protective cover 400. The utility model can effectively protect the plasma lamp assembly 300 by rotating the protective cover 400, and the reflective film 500 and the anti-radiation film 600 can effectively protect the plasma lamp assembly 300 by rotating the protective cover 400. The radiation film 600 effectively blocks the light emitted by the plasma lamp assembly 300 to avoid hurting the human eyes at the moment of turning on, solving the problem of needing to use UV glue for curing during the production of existing washing machines. When using the existing ion lamp curing device, in order to avoid direct impact on the ion lamp, it is usually necessary to set a tempered glass protective cover 400 on the lamp holder of the ion lamp to protect it, but the tempered glass protective cover 400 is usually fixed on the lamp holder, which leads to inevitable energy loss of the ion lamp during the curing operation, and when the plasma light is turned on, it will release ultraviolet radiation, which may accidentally shine on the skin or eyes and cause certain damage to the operator. There are certain safety hazards during use.
[0022] According to one embodiment of the utility model, Figure 1-4 As shown, a telescopic push rod 700 is provided on the upper part of the fixed plate 100, and the fixed end of the telescopic push rod 700 is arranged above the inner wall of the top of the curing box, and the output rod end of the telescopic push rod 700 is fixed together with the back of the fixed plate 100. The telescopic push rod 700 is an electric telescopic rod or a hydraulic telescopic rod. The utility model can push the fixed plate 100 and the lampshade 200 with the ion lamp assembly 300 to move up and down through the extension and retraction of the output rod of the telescopic push rod 700, so that the light emitted by the ion lamp assembly 300 is evenly illuminated in the entire curing box, which greatly improves the curing efficiency and can facilitate the operator to replace and disassemble the ion lamp assembly 300.
[0023] According to another embodiment of the present invention, Figure 1 , Figure 2 and Figure 4As shown, the lampshade 200 is a semi-cylindrical structure, and the protective cover 400 is a semi-cylindrical tube structure adapted thereto. The purpose of this is to facilitate the reflection of the light emitted by the ion lamp assembly 300 through the reflective film 500 in the arc-shaped protective cover 400, thereby greatly increasing the searchlight curing range of the ion lamp assembly 300.
[0024] According to another embodiment of the present invention, Figure 1 , Figure 3 and Figure 4 As shown, a support plate 800 is provided on the side wall of one side of the lampshade 200, and a steering gear 900 is provided on the support plate 800. A through hole 110 is opened on the outer wall of the lampshade 200, and a bearing 210 is provided in the through hole 110. The output shaft of the steering gear 900 passes through the inner ring of the bearing 210, and a connecting plate 310 is provided at the end of the output shaft of the steering gear 900. The other side of the connecting plate 310 is fixedly arranged on the inner wall of the protective cover 400. The utility model can start the output shaft of the steering gear 900 to rotate 180 degrees after the curing is completed. At this time, the output shaft of the steering gear 900 will rotate 180 degrees with the connecting plate 310 fixedly connected thereto and the protective cover 400 at the lower part of the connecting plate 310. Until the lampshade 200 is completely sealed, the ion lamp assembly 300 is effectively protected. When curing operation is required, while turning on the switch of the ion lamp assembly 300, the output rod of the telescopic push rod 700 is started to extend or retract to an appropriate height, and then the sealing door of the curing device is closed, and then the output shaft of the servo 900 is started to rotate 180 degrees in the opposite direction. At this time, due to the reflection effect of the reflective film 500 on the inner wall of the protective cover 400 on light, the light is reflected into the curing box to cure the object to be cured therein, and the anti-radiation film on the outer wall blocks the radiated light, which can effectively avoid the ion lamp from radiating everywhere, which poses certain safety hazards.
[0025] Semicircular sealing plates 410 for sealing the left and right sides of the protective cover 400 are respectively arranged above the outer side walls on the left and right sides of the lampshade 200 , and an anti-radiation film 600 is arranged on the outer side walls of the semicircular sealing plates 410 .
[0026] The protective cover 400 is a high temperature resistant stainless steel arc plate, which can increase the service life of the protective cover 400.
[0027] The use of the utility model:
[0028] First of all, it should be made clear that the curing device involved in the utility model is mainly used for the curing operation of the object to be cured. The utility model takes the ion lamp curing of the parts to be cured in the production process of the washing machine as an example to explain its method of use in detail. When the object needs to be cured, the object to be cured is placed on the fixed table of the curing device, and then while turning on the switch of the ion lamp assembly 300, the output rod of the telescopic push rod 700 is started to extend or retract to a suitable height, and then the sealing door of the curing device is closed, and then the output shaft of the servo 900 is started to rotate 180 degrees in the opposite direction. At this time, due to the reflection effect of the reflective film 500 on the inner wall of the protective cover 400 on the light, the light is reflected into the curing box to cure the object to be cured therein. When the curing is completed, the ion lamp assembly 300 is turned off, and then the output shaft of the servo 900 is started to rotate 180 degrees. At this time, the output shaft of the servo 900 will carry the connecting plate 310 fixedly connected to it and the protective film 500 at the bottom of the connecting plate 310. The protective cover 400 rotates 180 degrees until the lampshade 200 is completely sealed, thereby achieving effective protection for the ion lamp assembly 300. The utility model can effectively protect the plasma lamp assembly 300 by rotating the protective cover 400, and effectively block the light emitted by the plasma lamp assembly 300 through the reflective film 500 and the anti-radiation film 600, so as to avoid hurting people's eyes at the moment of turning on, thereby solving the problem of the need to use UV glue for curing during the production of existing washing machines; when the existing ion lamp curing device is in use, in order to avoid direct impact on the ion lamp, it is usually necessary to set a tempered glass protective cover 400 on the lamp holder of the ion lamp to protect it, but the tempered glass protective cover 400 is usually fixed on the lamp holder, which leads to the inevitable partial energy loss of the ion lamp during the curing operation, and when the plasma light is turned on, it will release ultraviolet radiation, which may accidentally shine on the skin or eyes, causing certain damage to the operator, and there are certain safety hazards during use.
[0029] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0030] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An ion lamp curing device for washing machine production, comprising a curing box, characterized in that: A height-adjustable fixing plate (100) is arranged on the top of the curing box, a lampshade (200) is arranged at the bottom of the fixing plate (100), an ion lamp assembly (300) is arranged inside the lampshade (200), the outer wall of the lampshade (200) is a hollow structure, a protective cover (400) for protecting the ion lamp assembly (300) is rotatably arranged inside the hollow structure, a reflective film (500) is arranged on the inner side walls on both the inner and outer sides of the protective cover (400), and an anti-radiation film (600) is arranged on the outer wall of the protective cover (400).
2. The ion lamp curing device for washing machine production as claimed in claim 1, characterized in that: A telescopic push rod (700) is arranged on the upper part of the fixing plate (100), the fixed end of the telescopic push rod (700) is arranged above the inner side wall of the top of the curing box, and the output rod end of the telescopic push rod (700) is fixedly arranged together with the back of the fixing plate (100).
3. The ion lamp curing device for washing machine production as claimed in claim 2, characterized in that: The lampshade (200) is a semi-cylindrical structure, and the protective cover (400) is a semi-cylindrical tubular structure adapted thereto.
4. The ion lamp curing device for washing machine production as claimed in claim 3, characterized in that: A support plate (800) is arranged on a side wall of one side of the lampshade (200), a steering gear (900) is arranged on the support plate (800), a through hole (110) is opened on the outer wall of the lampshade (200), a bearing (210) is arranged in the through hole (110), an output shaft of the steering gear (900) passes through the inner ring of the bearing (210), a connecting plate (310) is arranged at the end of the output shaft of the steering gear (900), and the other side of the connecting plate (310) is fixedly arranged on the inner wall of the protective cover (400).
5. The ion lamp curing device for washing machine production as claimed in claim 4, characterized in that: Semicircular sealing disks (410) for sealing the left and right sides of the protective cover (400) are respectively arranged above the outer side walls on the left and right sides of the lampshade (200).
6. The ion lamp curing device for washing machine production as claimed in claim 5, characterized in that: The protective cover (400) is a high temperature resistant stainless steel arc plate.