Automatic material arranging line for Baffle special-shaped parts

Abstract

The utility model provides an automatic arranging line for Baffle special-shaped parts, which comprises an elevator, a first-stage cache oscillator, a second-stage differential oscillator, a differential belt line, a sorting belt line and a double-station sorting manipulator, and is characterized in that the elevator lifts mixed Baffle parts to be sorted into the first-stage cache oscillator; the first-stage buffer oscillator vibrates to disperse the baffle special-shaped parts and convey the baffle special-shaped parts to the second-stage differential oscillator at a constant speed, the tail end of the second-stage differential oscillator is connected with a first material distribution transition sliding plate, and the bottom of the first material distribution transition sliding plate is connected with the differential belt line; baffle special-shaped parts are conveyed to the second transition sliding plate through the differential belt line and slide to the sorting belt line, a double-station sorting mechanical arm is arranged above the sorting belt line, and the sorting mechanical arm is used for sorting the Baffle special-shaped parts. According to the Baffle special-shaped part sorting device, unqualified parts are distinguished in the continuous conveying process of Baffle special-shaped parts, and rapid and automatic sorting of the Baffle special-shaped parts is achieved through multi-stage oscillation and the running speed difference of the belt line.

Description

Technical Field

[0001] The utility model relates to the technical field of sorting equipment, in particular to an automatic sorting line for Baffle special-shaped parts. Background Art

[0002] Baffle processing industry design and manufacturing, through the mechanism of transporting special-shaped parts to the processing part of the equipment, and at the same time transporting the processed objects, the existing special-shaped parts are processed because of their irregular shapes, most of which require workers to manually place the special-shaped parts at the processing part of the equipment, and the equipment can process the special-shaped parts, resulting in a poor production and processing rhythm of special-shaped parts; at present, there is no automatic production and sorting system for the production and processing of special-shaped panels of different shapes and sizes, and different special-shaped panels cannot be produced and processed at the same time, wasting manpower and material resources. The industry urgently needs an automated and intelligent automatic sorting system for special-shaped panels. For this reason, we propose the Baffle special-shaped parts automatic sorting line. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides an automatic sorting line for Baffle special-shaped parts. The technical solution of the utility model is adopted to distinguish unqualified parts during the continuous transportation of Baffle special-shaped parts, and the Baffle special-shaped parts are quickly and automatically sorted through multi-level vibration and the running speed difference of the belt line.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] The automatic material sorting line for baffle special-shaped parts includes an elevator, a first-level cache oscillator, a second-level differential oscillator, a differential belt line, a sorting belt line, and a double-station sorting robot. The elevator lifts the mixed baffle parts to be sorted and sends them into the first-level cache oscillator. The first-level cache oscillator vibrates to disperse the baffle special-shaped parts and uniformly transports them to the second-level differential oscillator. The end of the second-level differential oscillator is connected to a material distribution transition slide plate 1, and the bottom of the material distribution transition slide plate 1 is connected to the differential belt line. The baffle special-shaped parts are transported from the differential belt line to the transition slide plate 2 and slide to the sorting belt line. A double-station sorting robot is arranged above the sorting belt line, and the double-station sorting robot sorts the baffle special-shaped parts.

[0006] Furthermore, the automatic material sorting line also includes a material loading control visual module, which takes real-time photos of the baffle anisotropic parts on the secondary differential oscillator and transmits the information to the automatic material sorting line control end.

[0007] Furthermore, the automatic material sorting line also includes a sorting and identification visual module, a measuring grating is provided at the front end of the sorting and identification visual module, the measuring grating transmits the baffle heterogeneous parts signal to the sorting and identification visual module, the baffle heterogeneous parts are transported through the sorting and identification visual module via the sorting belt line, the sorting and identification visual module takes pictures of the baffle heterogeneous parts on the sorting belt line and transmits the information to the automatic material sorting line control end.

[0008] Furthermore, the automatic material sorting line also includes an electric control cabinet, and the electric control cabinet controls the operation of the automatic material sorting line.

[0009] Furthermore, the secondary differential oscillator includes a base, one end of which is used to fix the oscillation component, a oscillation bucket is installed on the top of the oscillation component, and the other end of the base is provided with a support column, on which an anti-deflection plate is installed.

[0010] Furthermore, the linear speed of the differential belt line is greater than the linear speed of the secondary differential oscillator; and the linear speed of the sorting belt line is greater than the linear speed of the differential belt line.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model can distinguish unqualified parts during the continuous transportation of Baffle special-shaped parts, and can realize fast and automatic sorting of Baffle special-shaped parts through multi-stage oscillation and the running speed difference of the belt line, so as to quickly sort out the unqualified parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is further described below in conjunction with the accompanying drawings.

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the top view structure of the utility model;

[0015] Figure 3 This is a side view of the structure of the utility model;

[0016] Figure 4 It is a right side structural schematic diagram of the utility model;

[0017] Figure 5 This is a schematic diagram of the structure of the two-stage differential oscillator of the utility model.

[0018] Markings in the figure: 1- elevator; 2- first-level cache oscillator; 3-electric control cabinet; 4-feeding control visual module; 5-second-level differential oscillator; 50-base; 51-oscillation bucket; 52-oscillation component; 53-support column; 54-anti-bias plate; 6-material distribution transition slide plate 1; 7-differential belt line; 8-transition slide plate 2; 9-sorting belt line; 10-sorting recognition visual module; 11-dual-station sorting robot. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example 1

[0021] like Figure 1-5 As shown, this embodiment provides an automatic material sorting line for Baffle special-shaped parts, including an elevator 1, a primary cache oscillator 2, a secondary differential oscillator 5, a differential belt line 7, a sorting belt line 9, and a double-station sorting robot 11. The elevator 1 lifts the mixed baffle parts to be sorted and sends them into the primary cache oscillator 2. The primary cache oscillator 2 vibrates to disperse the baffle special-shaped parts and uniformly transports them to the secondary differential oscillator 5. The end of the secondary differential oscillator 5 is connected to a material distribution transition slide 6, and the bottom of the material distribution transition slide 6 is connected to the differential belt line 7; the baffle special-shaped parts are transported from the differential belt line 7 to the transition slide 8 and slide to the sorting belt line 9. A double-station sorting robot 11 is arranged above the sorting belt line 9, and the double-station sorting robot 11 sorts the baffle special-shaped parts.

[0022] The automatic material handling line also includes a material loading control visual module 4, which takes real-time photos of the baffle anisotropic parts on the secondary differential oscillator 5 and transmits the information to the automatic material handling line control end.

[0023] The automatic material sorting line also includes a sorting and identifying visual module 10, a measuring grating is provided at the front end of the sorting and identifying visual module 10, the measuring grating transmits the baffle heterogeneous part signal to the sorting and identifying visual module 10, the baffle heterogeneous parts are transported through the sorting and identifying visual module 10 via the sorting belt line 9, the sorting and identifying visual module 10 takes pictures of the baffle heterogeneous parts on the sorting belt line 9, and transmits the information to the automatic material sorting line control end.

[0024] The automatic material handling line further comprises an electric control cabinet 3, and the electric control cabinet 3 controls the operation of the automatic material handling line.

[0025] The secondary differential oscillator 5 includes a base 50, an oscillation assembly 52 is fixed at one end of the base 50, an oscillation bucket 51 is installed on the top of the oscillation assembly 52, and a support column 53 is provided at the other end of the base 50, and an anti-deflection plate 54 is installed on the support column 53. The structural design of the secondary differential oscillator 5 prevents the deviation and scattering of the baffle irregular parts, and can also oscillate and pull the irregular parts apart.

[0026] The linear speed of the differential belt line 7 is greater than the linear speed of the secondary differential oscillator 5; the linear speed of the sorting belt line 9 is greater than the linear speed of the differential belt line 7.

[0027] During the specific operation, the mixed baffle heterogeneous parts are manually poured into the silo of the elevator 1; the elevator 1 lifts the baffle heterogeneous parts to the primary cache oscillator 2; the overlapping baffle heterogeneous parts are dispersed in the primary cache oscillator 2 through the vibration of the primary cache oscillator 2 and transported to the secondary differential oscillator 5 at a uniform speed; at the same time, the feeding control visual module 4 takes real-time photos of the baffle heterogeneous parts on the secondary differential oscillator 5, and transmits the photo information to the automatic material sorting line control end, which automatically determines whether there are many or few baffle heterogeneous parts on the secondary differential oscillator 5 through the visual software algorithm, and transmits the result to the system; if the detection result is many, the primary cache oscillator 2 will stop vibrating and cache the baffle heterogeneous parts transported by the elevator 1; when the detection result is few, the primary cache oscillator 2 will continue to vibrate, disperse the cached baffle heterogeneous parts and transport them to the secondary differential oscillator 5 at a uniform speed.

[0028] After the vibration of the secondary differential oscillator 5, the distance between the baffle heterogeneous parts is further increased and they are transported forward. When they are transported to the end of the secondary differential oscillator 5, the baffle heterogeneous parts fall to the primary material distribution transition slide 1 6; under the influence of gravity, the baffle heterogeneous parts that are still overlapping will be separated and slide to the differential belt line 7 in turn; since the linear speed of the differential belt line 7 is faster than the linear speed of the secondary differential oscillator 5, the distance between the baffle heterogeneous parts will be increased again; the baffle heterogeneous parts are transported from the differential belt line 7 to the transition slide 2 8 and slide to the sorting belt line 9; since the linear speed of the sorting belt line 9 is faster than the linear speed of the differential belt line 7, the distance between the baffle heterogeneous parts is increased again.

[0029] The baffle pieces are transported through the measuring grating by the sorting belt line 9. After the measuring grating is triggered, the signal is transmitted to the sorting identification visual module 10. The sorting identification visual module 10 takes pictures of the baffle pieces on the sorting belt line 9 and transmits the photographic information to the information acquisition module. The information acquisition module transmits the information to the controller. The controller automatically determines whether the baffle pieces are qualified or unqualified through the visual software algorithm, and at the same time, the qualified baffle pieces are judged as left and right pieces, and the relative center, deflection angle and other states of the baffle pieces are automatically calculated. The results are automatically allocated to the double-station sorting robot 11 through the feedback of the encoder 114 and the baffle piece status information given by the visual software to sort the baffle pieces.

[0030] The above contents are merely examples of the structure of the present utility model. The technical personnel in the relevant technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the present utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the present utility model.

Claims

1. Baffle special-shaped parts automatic sorting line, comprising an elevator (1), a first-level cache oscillator (2), a second-level differential oscillator (5), a differential belt line (7), a sorting belt line (9), and a double-station sorting manipulator (11), characterized in that: The elevator (1) lifts the mixed baffle pieces to be sorted and sends them to the first-level buffer oscillator (2). The first-level buffer oscillator (2) vibrates to disperse the baffle pieces and uniformly transports them to the second-level differential oscillator (5). The end of the second-level differential oscillator (5) is connected to the first material distribution transition slide plate (6). The bottom of the first material distribution transition slide plate (6) is connected to the differential belt line (7). The baffle pieces are transported from the differential belt line (7) to the second transition slide plate (8) and slide to the sorting belt line (9). A double-station sorting robot (11) is arranged above the sorting belt line (9). The double-station sorting robot (11) sorts the baffle pieces.

2. The Baffle special-shaped parts automatic material sorting line according to claim 1 is characterized in that: The automatic material sorting line also includes a material loading control visual module (4), which takes real-time photos of the baffle anisotropic parts on the secondary differential oscillator (5) and transmits the information to the automatic material sorting line control end.

3. The Baffle special-shaped parts automatic material sorting line according to claim 1 is characterized in that: The automatic material sorting line further comprises a sorting recognition visual module (10), wherein a measuring grating is provided at the front end of the sorting recognition visual module (10), wherein the measuring grating transmits a baffle heterogeneous piece signal to the sorting recognition visual module (10), wherein the baffle heterogeneous piece is transported through the sorting recognition visual module (10) via the sorting belt line (9), and wherein the sorting recognition visual module (10) takes a picture of the baffle heterogeneous piece on the sorting belt line (9), and transmits the information to the automatic material sorting line control end.

4. The Baffle special-shaped parts automatic material sorting line according to claim 1 is characterized in that: The automatic material sorting line further comprises an electric control cabinet (3), and the electric control cabinet (3) controls the operation of the automatic material sorting line.

5. The Baffle special-shaped parts automatic material sorting line according to claim 1 is characterized in that: The secondary differential oscillator (5) comprises a base (50), an oscillation component (52) being fixed at one end of the base (50), an oscillation bucket (51) being mounted on the top of the oscillation component (52), and a support column (53) being provided at the other end of the base (50), an anti-deflection plate (54) being mounted on the support column (53).

6. The Baffle special-shaped parts automatic material sorting line according to claim 1 is characterized in that: The linear speed of the differential belt line (7) is greater than the linear speed of the secondary differential oscillator (5); and the linear speed of the sorting belt line (9) is greater than the linear speed of the differential belt line (7).

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