JDS mobile container type intelligent dry separator

Abstract

The utility model relates to the technical field of coal gangue separation, in particular to a JDS mobile container type intelligent dry separator. Comprising a vehicle body and a vehicle-mounted container body, the vehicle-mounted container body is arranged on the vehicle body, a dry separation cavity and a control cavity are formed in the vehicle-mounted container body, a transmission frame body is arranged in the dry separation cavity, a transmission belt device is arranged on the transmission frame body, a protective shell is arranged on the transmission belt device, and a detection assembly is arranged in the protective shell. A sorting and collecting frame is arranged on the side, away from the feeding port, of the protective shell, the lower portion of the sorting and collecting frame is connected with a chute, and a central controller is arranged in the control cavity and connected with the detection assembly. The device can be integrated in a vehicle-mounted container, is high in flexibility and maneuverability, can judge the types of materials, accurately positions and accurately controls high-pressure air to blow gangues and impurities, and realizes accurate, efficient and energy-saving full-automatic sorting. The utility model is mainly applied to the mobile container type intelligent dry separator.

Description

Technical Field

[0001] The utility model relates to the technical field of coal gangue sorting, and more specifically, to a JDS mobile container-type intelligent dry sorting machine. Background Art

[0002] Gangue is solid waste generated during coal mining and washing. Its large accumulation not only occupies land resources, but also may pollute the environment. Therefore, the effective treatment and utilization of gangue is of great significance. With the advancement of science and technology and the improvement of environmental awareness, intelligent dry sorting technology has gradually been applied to the field of gangue treatment. Through advanced identification technology and actuators, the intelligent dry sorting machine can effectively separate clean coal and gangue in gangue, improve resource utilization and reduce environmental pollution.

[0003] However, existing sorting equipment is usually not mobile and has poor mobility, which cannot meet the operational needs of multiple locations and usage scenarios. Utility Model Content

[0004] In order to overcome the deficiencies in the above-mentioned prior art, the utility model provides a JDS mobile container-type intelligent dry sorting machine. The intelligent dry sorting machine can be assembled in a container on a vehicle, and has strong flexibility and mobility. At the same time, it can determine the type of material, accurately locate, and accurately control the high-pressure wind to spray gangue and impurities, so as to achieve accurate, efficient, and energy-saving fully automatic coal sorting.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A JDS mobile container-type intelligent dry sorting machine comprises a vehicle body and a vehicle-mounted container body, wherein the vehicle-mounted container body is arranged on the vehicle body, a dry sorting chamber and a control chamber are arranged in the vehicle-mounted container body, a transmission frame is arranged in the dry sorting chamber, a transmission frame is arranged on the transmission frame, a transmission belt device is arranged on the transmission frame, a protective shell is arranged on the transmission belt device, a feeding port is opened on the side of the protective shell close to the vehicle-mounted container body, a detection component is arranged in the protective shell, a sorting and collecting frame is arranged on the side of the protective shell away from the feeding port, a chute is connected to the lower part of the sorting and collecting frame, and the bottom of the chute extends out of the vehicle-mounted container body, a central controller is arranged in the control chamber, and the central controller is connected to the detection component.

[0007] The detection component includes a ray detection sensor, a CCD camera and a laser imaging radar, which are arranged in sequence from far to near in the protective shell according to the direction of the feed port, and the ray detection sensor, CCD camera and laser imaging radar are all electrically connected to the central controller.

[0008] An iron remover is arranged between the ray detection sensor and the feed inlet.

[0009] A high-frequency electromagnetic air nozzle is arranged at the end of the transmission belt device, and the high-frequency electromagnetic air nozzle is electrically connected to the central controller.

[0010] A power distribution cabinet and a gas storage tank are also provided in the control cavity. The power distribution cabinet is respectively connected to the ray detection sensor, the CCD camera, the laser imaging radar and the high-frequency electromagnetic air nozzle, and the gas storage tank is electrically connected to the high-frequency electromagnetic air nozzle.

[0011] The inner top of the protective shell and the sorting and collecting frame is provided with a dust suction pipe, the dust suction pipe is connected to a dust suction motor, and the dust suction motor is arranged on the top of the vehicle-mounted container body.

[0012] The bottom of the vehicle-mounted container body is arranged on the vehicle body through a stabilizing component, and the stabilizing component includes a guide rod and a shock absorbing seat. The guide rod is arranged on the vehicle body, the shock absorbing seat is arranged on the bottom of the vehicle-mounted container body, and the shock absorbing seat is arranged on the guide rod.

[0013] The shock-absorbing seat includes a connecting seat and a buffer arc frame. The connecting seat is symmetrically arranged on both sides of the bottom of the vehicle-mounted container body. Two groups of movable arms are symmetrically hinged on the connecting seat. The movable arms are hinged with sleeves. The sleeves are movably sleeved on the guide rod. The buffer arc frame is arranged on the guide rod corresponding to the bottom of the connecting seat, and a buffer spring is arranged in the buffer arc frame.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The dry sorting equipment in the container body of the vehicle realizes the flexibility and mobility of the dry sorting equipment, which can meet the dry sorting operations in different scenarios; the detection equipment in the dry sorting chamber can perform image analysis and detection on the gangue, sort it through the high-frequency electromagnetic air nozzle, and can be directly collected on both sides of the vehicle body through the chute; the central controller can link the detection equipment and the air nozzle equipment to realize the intelligent process of detection and sorting; the dust suction pipe and dust suction fan can collect and process the dust in the protective shell, and the setting of the iron remover can effectively collect the iron filings in the gangue; the setting of the stable component can absorb the vibration generated by the vehicle-mounted container body during sorting, and ensure the stability of the vehicle body during operation. The intelligent dry sorting machine can be assembled in the container on the vehicle, with strong flexibility and mobility. At the same time, it can judge the type of material, accurately locate it, and accurately control the high-pressure wind to blow the gangue and impurities, so as to realize accurate, efficient and energy-saving full-automatic sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the use of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the interior of the vehicle-mounted container in the utility model;

[0019] Figure 4 This is a schematic diagram of the control chamber in the utility model;

[0020] Figure 5 for Figure 2 A magnified schematic diagram of the middle part;

[0021] In the figure: 1 is a vehicle body, 2 is a vehicle-mounted container body, 3 is a dry selection chamber, 4 is a transmission frame, 5 is a transmission belt device, 6 is a protective shell, 61 is a feed port, 7 is an iron remover, 8 is a ray detection sensor, 9 is a CCD camera, 10 is a laser imaging radar, 11 is a high-frequency electromagnetic jet nozzle, 12 is a control chamber, 13 is a central controller, 14 is a power distribution cabinet, 15 is a gas storage tank, 16 is a sorting and collecting cabinet, 17 is a chute, 18 is a dust suction pipe, 19 is a dust suction fan, 20 is a guide rod, 21 is a connecting seat, 22 is a movable arm, 23 is a sleeve, 24 is a buffer arc frame, 25 is a buffer spring, 26 is a distributor, 27 is a grading screen, and 28 is a raw material conveyor. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0024] like Figures 1 to 5As shown, a JDS mobile container-type intelligent dry sorting machine includes a vehicle body 1 and a vehicle-mounted container body 2, the vehicle-mounted container body 2 is arranged on the vehicle body 1, a dry sorting chamber 3 and a control chamber 12 are arranged in the vehicle-mounted container body 2, a transmission frame 4 is arranged in the dry sorting chamber 3, a transmission frame 4 is arranged on the transmission frame 4, a protection shell 6 is arranged on the transmission belt device 5, a feeding port 61 is opened on the side of the protection shell 6 close to the vehicle-mounted container body 2, a detection component is arranged in the protection shell 6, a sorting and collecting frame 16 is arranged on the side of the protection shell 6 away from the feeding port 61, a chute 17 is connected to the lower part of the sorting and collecting frame 16, and the bottom of the chute 17 extends out of the vehicle-mounted container body 2, a central controller 13 is arranged in the control chamber 12, and the central controller 13 is connected to the detection component. During the sorting operation, the vehicle body 1 is stopped near the distributor 26, the rear door of the vehicle-mounted container body 2 is opened, and the discharge end of the distributor 26 is aligned with the feed port 61. The gangue material is sent to the grading screen 27 by the raw material conveyor 28, and then falls into the distributor 26 from the grading screen 27, and enters the protective shell 6 for sorting operation. The gangue after dry sorting slides out from the sorting collection frame 16 and the chute 17, and a collection device is set under the chute 17 on both sides of the vehicle body 1.

[0025] Preferably, the detection assembly includes a ray detection sensor 8, a CCD camera 9 and a laser imaging radar 10, which are arranged in sequence from far to near in the protective housing 6 according to the direction of the feed port 61, and are all electrically connected to the central controller 13. The ray detection sensor 8, the CCD camera 9 and the laser imaging radar 10 transmit the collected signals and images to the central controller 13 for processing.

[0026] Preferably, an iron remover 7 is provided between the ray detection sensor 8 and the feed port 61. The provision of the iron remover 7 can effectively collect iron filings in the gangue.

[0027] Preferably, a high-frequency electromagnetic air jet 11 is provided at the end of the transmission belt device 5, and the high-frequency electromagnetic air jet 11 is electrically connected to the central controller 13. The central controller 13 controls the high-frequency electromagnetic air jet 11 to perform dry selection and air jet screening through the collected electrical signals and images.

[0028] Preferably, a power distribution cabinet 14 and a gas storage tank 15 are also provided in the control cavity 12. The power distribution cabinet 14 is respectively connected to the radiation detection sensor 8, the CCD camera 9, the laser imaging radar 10 and the high-frequency electromagnetic jet nozzle 11, and the gas storage tank 15 is electrically connected to the high-frequency electromagnetic jet nozzle 11.

[0029] Preferably, a dust suction pipe 18 is provided on the inner top of the protective shell 6 and the sorting and collecting frame 16 , and the dust suction pipe 18 is connected to a dust suction motor 19 , and the dust suction motor 19 is arranged on the top of the vehicle-mounted container body 2 .

[0030] Preferably, the bottom of the vehicle container body 2 is set on the vehicle body 1 through a stabilizing component, the stabilizing component includes a guide rod 20 and a shock-absorbing seat, the guide rod 20 is set on the vehicle body 1, the shock-absorbing seat is set at the bottom of the vehicle container body 2, and the shock-absorbing seat is set on the guide rod 20.

[0031] Preferably, the shock absorbing seat includes a connecting seat 21 and a buffer arc frame 24, the connecting seat 21 is symmetrically arranged on both sides of the bottom of the vehicle container body 2, two sets of movable arms 22 are symmetrically hinged on the connecting seat 21, the movable arms 22 are hinged with sleeves 23, the sleeves 23 are movably sleeved on the guide rods 20, the buffer arc frame 24 is arranged on the guide rods 20 corresponding to the bottom of the connecting seat 21, and a buffer spring 25 is arranged in the buffer arc frame 24. When the vehicle container body 2 shakes up and down, the sleeve 23 slides on the guide rod 20, and the buffer arc frame 24 and the buffer spring 25 play a buffering role on the connecting seat 21.

[0032] The vehicle body 1 is stopped at the discharge end of the distributor 2, the door of the vehicle container body 2 is opened, the distributor outlet 26 is aligned with the feed inlet 61, and the gangue enters the protective shell 6 for laser detection and image collection. The high-frequency electromagnetic air nozzle 11 is controlled to perform sorting operations based on the information collected by the central controller 13.

[0033] Only the preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention, and various changes should be included in the protection scope of the present invention.

Claims

1. A JDS mobile container-type intelligent dry sorting machine, characterized by: The invention comprises a vehicle body (1) and a vehicle-mounted container body (2), wherein the vehicle-mounted container body (2) is arranged on the vehicle body (1), a dry selection chamber (3) and a control chamber (12) are arranged in the vehicle-mounted container body (2), a transmission frame (4) is arranged in the dry selection chamber (3), a transmission belt device (5) is arranged on the transmission frame (4), a protective shell (6) is arranged on the transmission belt device (5), a feeding port (61) is provided on the side of the protective shell (6) close to the vehicle-mounted container body (2), a detection component is arranged in the protective shell (6), a sorting and collecting frame (16) is arranged on the side of the protective shell (6) away from the feeding port (61), a chute (17) is connected to the lower part of the sorting and collecting frame (16), and the bottom of the chute (17) extends out of the vehicle-mounted container body (2), and a central controller (13) is arranged in the control chamber (12), and the central controller (13) is connected to the detection component.

2. The JDS mobile container-type intelligent dry separator according to claim 1 is characterized in that: The detection component comprises a ray detection sensor (8), a CCD camera (9) and a laser imaging radar (10), wherein the ray detection sensor (8), the CCD camera (9) and the laser imaging radar (10) are arranged in sequence from far to near in the protective shell (6) according to the direction of the feed inlet (61), and the ray detection sensor (8), the CCD camera (9) and the laser imaging radar (10) are all electrically connected to the central controller (13).

3. The JDS mobile container-type intelligent dry separator according to claim 2 is characterized in that: An iron remover (7) is provided between the ray detection sensor (8) and the feed inlet (61).

4. The JDS mobile container-type intelligent dry separator according to claim 2 is characterized in that: A high-frequency electromagnetic air nozzle (11) is provided at the end of the transmission belt device (5), and the high-frequency electromagnetic air nozzle (11) is electrically connected to the central controller (13).

5. The JDS mobile container-type intelligent dry separator according to claim 4 is characterized in that: A power distribution cabinet (14) and a gas storage tank (15) are also provided in the control chamber (12); the power distribution cabinet (14) is respectively connected to the radiation detection sensor (8), the CCD camera (9), the laser imaging radar (10) and the high-frequency electromagnetic jet nozzle (11); and the gas storage tank (15) is electrically connected to the high-frequency electromagnetic jet nozzle (11).

6. The JDS mobile container-type intelligent dry separator according to claim 1 is characterized in that: A dust suction pipe (18) is provided at the inner top of the protective shell (6) and the sorting and collecting frame (16); the dust suction pipe (18) is connected to a dust suction motor (19); and the dust suction motor (19) is provided at the top of the vehicle-mounted container body (2).

7. The JDS mobile container-type intelligent dry separator according to claim 1 is characterized in that: The bottom of the vehicle-mounted container body (2) is arranged on the vehicle body (1) via a stabilizing component, the stabilizing component comprising a guide rod (20) and a shock absorbing seat, the guide rod (20) being arranged on the vehicle body (1), the shock absorbing seat being arranged at the bottom of the vehicle-mounted container body (2), and the shock absorbing seat being arranged on the guide rod (20).

8. The JDS mobile container-type intelligent dry separator according to claim 7 is characterized in that: The shock absorbing seat comprises a connecting seat (21) and a buffer arc frame (24), the connecting seat (21) being symmetrically arranged on both sides of the bottom of the vehicle-mounted container body (2), two groups of movable arms (22) being symmetrically hinged on the connecting seat (21), the movable arms (22) being hinged with sleeves (23), the sleeves (23) being movably sleeved on the guide rod (20), the buffer arc frame (24) being arranged on the guide rod (20) corresponding to the bottom of the connecting seat (21), and a buffer spring (25) being arranged in the buffer arc frame (24).

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