H-shaped steel shaping and straightening machine
By using rolling friction and oil trace recognition technology combined with detection frame and elastic rubber ball in the H-shaped steel straightener, the problems of cumbersome and omissions in the existing technology are solved, and the rapid online detection of H-shaped steel is achieved, improving the improvement of Test efficiency and safety.
Patent Information
- Application Number
- CN202421073672.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The inspection process of existing H-shaped steel straighteners is complicated, and it is easy to cause mistakes due to the long length of H-shaped steel. The staff need to use inspection tools frequently, which is time-consuming and labor-intensive, making it difficult to quickly determine the unqualified parts.
A H-shaped steel shaping straightening machine was designed, using a detection frame piece and an elastic rubber ball to achieve online detection through rolling friction and oil trace recognition technology. The detection frame piece is equipped with an oil cavity and groove, and the elastic rubber ball rolling friction is used. On the surface of H-shaped steel, uniform oil traces indicate qualified, and non-uniform or no traces indicate unqualified.
The rapid online inspection of H-shaped steel is realized, which reduces the labor of staff, improves the detection efficiency, and can quickly determine unqualified parts, avoids collision and bending of the detection frame due to deformation.
Smart Images

Figure CN222306927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to an H-shaped steel shaping and straightening machine. Background Art
[0002] H-shaped steel is a profile with a cross-section shape similar to the letter H. H-shaped steel includes a web and a flange plate. The inner and outer sides of the flange plates are parallel or nearly parallel, and the ends of the flange plates are at right angles. Determined by the shape, the section modulus, moment of inertia and corresponding strength of H-shaped steel all have good performance, so H-shaped steel is widely used in metal structures with different requirements.
[0003] During the heating, rolling, cooling and transportation process, H-shaped steel usually deforms due to external forces or temperature changes. The verticality of the two sets of flange plates and the web plate in the H-shaped steel and the flatness of the flange plates directly affect the product qualification rate of the H-shaped steel. Therefore, a straightening machine is required to detect and straighten the H-shaped steel. The existing straightening machine generally includes a machine body and straightening rollers. There are multiple sets of straightening rollers. The straightening rollers are evenly distributed and abut against the web and flange plates of the H-shaped steel. Under the action of the machine body, the straightening rollers rotate, thereby squeezing and straightening the H-shaped steel.
[0004] In view of the above phenomenon, the inventor believes that after the H-beam passes through the straightening machine, the staff needs to use the detection tool to re-inspect the H-beam to detect the unqualified parts of the H-beam. Since the H-beam is long, the staff spends time and effort in the detection process, and it is easy to make mistakes. For this reason, the inventor invented a shaping and straightening machine that can perform online detection of H-beam. Utility Model Content
[0005] The purpose of the utility model is to provide an H-beam shaping and straightening machine in view of the deficiencies in the above-mentioned prior art.
[0006] The utility model provides an H-beam shaping and straightening machine, which adopts the following technical solutions:
[0007] include,
[0008] A machine body, the machine body comprising a straightening cavity and a discharge port;
[0009] A detection frame member, wherein two groups of detection frames are provided, and the two groups of detection frames are symmetrically arranged on both sides of the discharge port, an oil cavity is provided inside the detection frame member, an oil filling hole is provided on the side wall of the detection frame member, and multiple groups of grooves are provided on the side wall of the detection frame member, and a through hole connected to the oil cavity is provided on the groove wall of the groove, and an elastic rubber ball in contact with the groove surface of the H-shaped steel is rotatably connected in the groove, and the rotation axis of the elastic rubber ball is parallel to the groove surface of the H-shaped steel groove that it contacts, and the rotation axis of the elastic rubber ball is perpendicular to the length direction of the H-shaped steel.
[0010] Preferably, the detection frame includes a horizontal part and a vertical part, the horizontal part includes two groups distributed up and down, the horizontal part is arranged on the side wall of the discharge port, the vertical part is connected to the ends of the two groups of horizontal parts away from the discharge port, and the oil chamber is opened inside the horizontal part and the vertical part.
[0011] Preferably, a horizontal partition is provided inside the vertical part, and the oil chamber above the partition in the vertical part is connected with the oil chamber in the horizontal part above the detection frame, and the oil chamber below the partition in the vertical part is connected with the oil chamber in the horizontal part below the detection frame.
[0012] Preferably, the groove is opened on the side walls of the horizontal portion and the vertical portion, a cavity is formed between the elastic rubber ball and the groove, and a gap is left between the elastic rubber ball and the notch of the groove.
[0013] Preferably, the groove wall is provided with two sets of opposite rotating shafts, the surface of the elastic rubber ball is provided with shaft grooves for the rotating shafts to be embedded, and the rotating shafts are rotatably connected in the shaft grooves.
[0014] Preferably, the two side walls of the discharge port are respectively fixedly connected with vertical guard plates, the guard plates are provided with clamps for placing the detection frame, the opening angle of the clamps is adjustable, the elastic rubber ball is located outside the clamps, and the guard plates are provided with fastening bolts passing through the clamps.
[0015] Preferably, the side wall of the horizontal portion is provided with a horizontal guide bar, and the inner wall of the clamping opening is provided with a guide groove for the guide bar to slide into.
[0016] Preferably, straightening rollers are rotatably provided on opposite side walls of the straightening cavity, and the straightening rollers located on opposite sides of the straightening cavity are in a symmetrical relationship.
[0017] In summary, the utility model includes the following beneficial technical effects:
[0018] 1. An oil cavity is provided inside the detection component. Oil is injected into the oil cavity. The oil seeps out from the through hole of the groove and adheres to the surface of the elastic rubber ball. The elastic rubber ball rolls and rubs on the moving H-shaped steel. At this time, the oil on the surface of the elastic rubber ball will adhere to the groove surface of the H-shaped steel. The groove surface of the qualified H-shaped steel will have uniform oil traces, while the groove surface of the unqualified H-shaped steel will have uneven oil traces. The unstraightened parts of the H-shaped steel will be squeezed or out of contact with the elastic rubber ball. When the H-shaped steel is squeezed with the elastic rubber ball, the contact area between the elastic rubber ball and the groove surface of the H-shaped steel increases, so the width of the oil trace increases. When the H-shaped steel is not in contact with the elastic rubber ball, no oil traces will appear on the surface of the H-shaped steel, so that the unqualified parts of the H-shaped steel can be quickly determined.
[0019] 2. By setting a guard plate on the side wall of the discharge port, the detection frame is set in the clamping mouth of the guard plate, and the slide plate plays a role in positioning and protecting the detection frame, avoiding the phenomenon that the detection frame is bent due to direct collision with H-shaped steel with large deformation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of an H-beam shaping and straightening machine provided by an embodiment of the utility model;
[0021] Figure 2 It is a structural diagram of the working state of the H-beam shaping and straightening machine;
[0022] Figure 3 1 is a schematic diagram of the cross-sectional structure of the detection frame when viewed from the front;
[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the detection frame when viewed from the side.
[0024] Explanation of the reference numerals in the accompanying drawings: 1. Machine body; 11. Straightening chamber; 12. Discharge port; 13. Straightening roller; 2. Detection frame; 21. Horizontal portion; 211. Oil chamber; 212. Oil filling hole; 213. Hole plug; 214. Groove; 2141. Through hole; 2142. Rotating shaft; 2143. Cavity; 215. Elastic rubber ball; 2151. Shaft groove; 216. Guide bar; 22. Vertical portion; 221. Partition; 3. Guard plate; 31. Clamp; 311. Fastening bolt; 312. Guide groove. DETAILED DESCRIPTION
[0025] The following is combined with Figure 1-4 The utility model is described in further detail.
[0026] The utility model discloses an H-beam shaping and straightening machine. Figure 1 and Figure 2 , including a machine body 1, the machine body 1 is provided with a straightening chamber 11 and a discharge port 12, and the opposite side walls of the discharge port 12 are respectively provided with straightening rollers 13 for rotation, and the machine body 1 can control the rotation state of the straightening rollers 13. In this embodiment, three groups of straightening rollers 13 are provided, and each group of straightening rollers 13 is provided with two straightening rollers, one group of straightening rollers 13 is used to straighten the flange plate of the H-beam, and the other two groups of straightening rollers 13 are used to straighten the web plate of the H-beam. The two straightening rollers 13 in each group are respectively provided on the opposite side walls of the straightening chamber 11, and the straightening rollers 13 located on the opposite sides of the straightening chamber 11 are in a symmetrical relationship. The opposite side walls of the discharge port 12 are respectively provided with detection frames 2, and the detection frames 2 partially extend into the steel groove of the H-beam. The detection frames 2 are used to detect the straightening results of the H-beam, wherein two groups of detection frames 2 are provided, and the two groups of detection frames 2 are symmetrically provided on the two side walls of the discharge port 12.
[0027] Reference Figure 2 and Figure 3 An oil cavity 211 is provided inside the detection frame 2, and an oil filling hole 212 communicating with the oil cavity 211 is provided on the surface of the detection frame 2, and a hole plug 213 is inserted into the oil filling hole 212. When using the detection frame 2 in this embodiment, it is necessary to connect an oil filling device to the oil filling hole 212 to ensure that there is sufficient oil in the oil cavity 211; the detection frame 2 located in the H-shaped steel groove is provided with multiple groups of grooves 214 facing the side wall of the H-shaped steel, and the groove wall of the groove 214 is provided with a through hole 2141 communicating with the oil cavity 211, and each group of grooves 214 is rotatably connected with an elastic rubber ball 215, and the multiple groups of elastic rubber balls 215 are in contact with the flange plate and the web surface of the H-shaped steel, wherein the rotation axis of the elastic rubber ball 215 is parallel to the groove surface of the H-shaped steel groove with which it contacts, and is perpendicular to the length direction of the H-shaped steel. Oil is injected into the oil chamber 211 through the oil filling hole 212, and the oil in the oil chamber 211 will seep out from the through hole 2141 of the groove 214, and the seeped oil adheres to the elastic rubber ball 215. The elastic rubber ball 215 rolls and rubs on the moving H-shaped steel, and the oil on the surface of the elastic rubber ball 215 adheres to the groove surface of the H-shaped steel. The groove surface of the qualified H-shaped steel will have uniform oil traces, while the oil traces on the surface of the unqualified H-shaped steel groove are not uniform. The unstraightened parts of the H-shaped steel will be squeezed or out of contact with the elastic rubber ball 215. When the H-shaped steel and the elastic rubber ball 215 are squeezed, the contact area between the elastic rubber ball 215 and the groove surface of the H-shaped steel increases, so the width of the oil trace increases. When the H-shaped steel and the elastic rubber ball 215 are not in contact, no oil traces will appear on the surface of the H-shaped steel.
[0028] Reference Figure 2 and Figure 3The detection frame 2 includes a horizontal portion 21 and a vertical portion 22, wherein the horizontal portion 21 includes two groups distributed up and down, the horizontal portion 21 is arranged on the side wall of the discharge port 12, and the vertical portion 22 is fixedly connected to the ends of the two groups of horizontal portions 21 away from the discharge port 12, the oil chamber 211 is respectively opened inside the horizontal portion 21 and the vertical portion 22, the oil filling hole 212 is opened on the surface of the horizontal portion 21, and the groove 214 is opened on the side wall of the horizontal portion 21 and the vertical portion 22 facing the H-shaped steel. In this embodiment, two groups of grooves 214 are arranged on the horizontal portion 21, and the elastic rubber balls 215 in the two groups of grooves 214 on the horizontal portion 21 are respectively abutted against the two end plate walls in the width direction of the H-shaped steel flange plate; two groups of grooves 214 are arranged on the vertical portion 22, and the vertical portion The elastic rubber balls 215 in the two groups of grooves 214 on 22 respectively abut against the two end plate walls in the width direction of the H-shaped steel web, so as to effectively detect the edges and connections of the flange plate and the web in the H-shaped steel, and a horizontal partition 221 is fixedly connected inside the vertical part 22, and the oil chamber 211 located above the partition 221 in the vertical part 22 is connected with the oil chamber 211 of the horizontal part 21 located above the detection frame 2, and the oil chamber 211 located below the partition 221 in the vertical part 22 is connected with the oil chamber 211 of the horizontal part 21 located below the detection frame 2, and the oil chamber 211 is arranged into an upper and lower part, so that during use, the staff should need to inject oil into the upper oil chamber 211 in time.
[0029] Reference Figure 3 Two sets of opposite rotating shafts 2142 are fixed on the groove wall of the groove 214, and a shaft groove 2151 is provided on the surface of the elastic rubber ball 215 for the rotating shaft 2142 to be embedded. The rotating shaft 2142 is rotatably connected in the shaft groove 2151. Since the elastic rubber ball 215 is made of elastic material, it is convenient to disassemble and assemble the elastic rubber ball 215. A cavity 2143 is formed between the elastic rubber ball 215 and the groove 214. The setting of the cavity 2143 is convenient for storing oil in the groove 214. In addition, a gap is left between the elastic rubber ball 215 and the notch of the groove 214, thereby ensuring that the elastic rubber ball 215 rotates normally.
[0030] Reference Figure 1 and Figure 4The opposite side walls of the discharge port 12 are respectively connected with vertical guard plates 3 by bolts. The guard plates 3 are provided with a clamping opening 31 for placing the detection frame 2. The elastic rubber ball 215 is located outside the clamping opening 31. The guard plates 3 are connected with fastening bolts 311 that penetrate the clamping opening 31. By tightening the fastening bolts 311, the clamping opening 31 can clamp and fix the detection frame 2. The setting of the guard plates 3 can protect and position the detection frame 2. In addition, a horizontal guide bar 216 is fixedly connected to the side wall of the horizontal portion 21. A guide groove 312 is provided on the inner wall of the clamping opening 31 for the guide bar 216 to slide into. By setting the guide bar 216 of the horizontal portion 21 to slide into the guide groove 312, the detection frame 2 can be quickly installed in the clamping opening 31 of the guard plate 3.
[0031] The implementation principle of an H-beam shaping and straightening machine in the utility model embodiment is as follows:
[0032] The staff injects oil into the oil chamber 211 through the oil filling hole 212. The oil in the oil chamber 211 seeps out from the through hole 2141 of the groove 214 and adheres to the surface of the elastic rubber ball 215. The elastic rubber ball 215 rolls and rubs on the moving surface of the H-shaped steel. At this time, the oil on the surface of the elastic rubber ball 215 will adhere to the groove surface of the H-shaped steel. The groove surface of the qualified H-shaped steel will have uniform oil traces, while the oil traces on the surface of the unqualified H-shaped steel groove are not uniform, that is, the H-shaped steel The unstraightened parts will be squeezed or out of contact with the elastic rubber ball 215. When the H-steel is squeezed with the elastic rubber ball 215, the contact area between the elastic rubber ball 215 and the groove surface of the H-steel increases, so the width of the oil trace increases. When the H-steel is not in contact with the elastic rubber ball 215, no oil trace will appear on the surface of the H-steel. The straightening machine in this embodiment can quickly detect the H-steel undergoing straightening operation, thereby saving the labor of the staff.
[0033] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An H-beam shaping and straightening machine, characterized in that: include, A machine body (1), the machine body (1) comprising a straightening chamber (11) and a discharge port (12); A detection frame (2), wherein two groups of the detection frame (2) are provided, and the two groups of the detection frame (2) are symmetrically arranged on both sides of the discharge port (12), and the detection frame (2) partially extends into the H-shaped steel groove, and an oil cavity (211) is provided inside the detection frame (2), and an oil filling hole (212) is provided on the side wall of the detection frame (2) located in the H-shaped steel groove, and a plurality of groups of grooves (214) are provided on the side wall of the detection frame (2) located in the H-shaped steel groove, and a through hole (2141) communicating with the oil cavity (211) is provided on the groove wall of the groove (214), and an elastic rubber ball (215) in contact with the groove surface of the H-shaped steel groove is rotatably connected in the groove (214), and the rotation axis of the elastic rubber ball (215) is parallel to the groove surface of the H-shaped steel groove with which it contacts, and the rotation axis of the elastic rubber ball (215) is perpendicular to the length direction of the H-shaped steel.
2. The H-beam shaping and straightening machine according to claim 1, characterized in that: The detection frame (2) comprises a horizontal portion (21) and a vertical portion (22); the horizontal portion (21) comprises two groups distributed up and down; the horizontal portion (21) is arranged on a side wall of the discharge port (12); the vertical portion (22) is connected to ends of the two groups of horizontal portions (21) away from the discharge port (12); and the oil chamber (211) is opened inside the horizontal portion (21) and the vertical portion (22).
3. The H-beam shaping and straightening machine according to claim 2, characterized in that: A horizontal partition (221) is arranged inside the vertical portion (22); an oil chamber (211) located above the partition (221) in the vertical portion (22) is in communication with an oil chamber (211) of the horizontal portion (21) located above the detection frame (2); and an oil chamber (211) located below the partition (221) in the vertical portion (22) is in communication with an oil chamber (211) of the horizontal portion (21) located below the detection frame (2).
4. The H-beam shaping and straightening machine according to claim 2, characterized in that: The groove (214) is opened on the side walls of the horizontal part (21) and the vertical part (22), a cavity (2143) is formed between the elastic rubber ball (215) and the groove (214), and a gap is left between the elastic rubber ball (215) and the groove (214).
5. The H-beam shaping and straightening machine according to claim 4, characterized in that: The groove wall of the groove (214) is provided with two sets of opposite rotating shafts (2142), and the surface of the elastic rubber ball (215) is provided with an axis groove (2151) for the rotating shaft (2142) to be embedded, and the rotating shaft (2142) is rotatably connected in the axis groove (2151).
6. The H-beam shaping and straightening machine according to claim 2, characterized in that: The opposite side walls of the discharge port (12) are respectively fixedly connected with vertical guard plates (3), the guard plates (3) are provided with a clamping opening (31) for placing the detection frame (2), the opening angle of the clamping opening (31) is adjustable, the elastic rubber ball (215) is located outside the clamping opening (31), and the guard plates (3) are provided with fastening bolts (311) passing through the clamping opening (31).
7. The H-beam shaping and straightening machine according to claim 6, characterized in that: The side wall of the horizontal portion (21) is provided with a horizontal guide bar (216), and the inner wall of the clamping opening (31) is provided with a guide groove (312) for the guide bar (216) to slide into.
8. The H-beam shaping and straightening machine according to claim 1, characterized in that: Straightening rollers (13) are rotatably arranged on opposite side walls of the straightening cavity (11), and the straightening rollers (13) located on opposite sides of the straightening cavity (11) are in a symmetrical relationship.