Drilling machine for machining piston rod
By designing a drilling machine with adaptively adjustable drill bits and a fixed piston rod, the problems of inaccurate hole diameter and surface roughness caused by drill bit wear were solved, achieving efficient and precise drilling with the piston rod.
Patent Information
- Application Number
- CN202420594132.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Drill bits are prone to wear when machining piston rods, which can lead to inaccurate hole diameters or increased surface roughness, affecting machining quality.
A drilling machine for processing piston rods was designed, comprising a grinding stone to adjust the sharpness and angle of the drill bit, a guide block and a retaining ring to fix the piston rod, an electric telescopic rod to adjust the position and height of the drill bit, and an L-shaped guide rod to limit the rack to ensure that the drill bit meshes with the drive gear.
It improves the adaptability and processing quality of drill bits, reduces drilling resistance, avoids piston rod deflection, and ensures drilling accuracy and efficiency.
Smart Images
Figure CN222307412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of piston rod processing, in particular to a drilling machine for piston rod processing. Background Art
[0002] The piston rod is a connecting component that supports the piston to do work. It is mostly used in oil cylinders and cylinder motion actuators. It is a moving component that moves frequently and has high technical requirements. Taking the hydraulic cylinder as an example, it is composed of a cylinder barrel, a piston rod (oil cylinder rod), a piston, and an end cover. The quality of its processing directly affects the life and reliability of the entire product. The piston rod is usually processed by rolling. Through rolling forming, a cold work hardening layer is formed on the rolling surface, which reduces the elasticity and plastic deformation of the contact surface of the grinding pair, thereby improving the wear resistance of the cylinder rod surface and avoiding burns caused by grinding. The piston rod also needs to be drilled after rolling forming.
[0003] The piston rod material often has high hardness and wear resistance, so the drill bit is easily worn during the processing, resulting in inaccurate hole diameter or increased surface roughness.
[0004] Therefore, it is necessary to provide a new piston rod processing drilling machine to solve the above-mentioned technical problems. Utility Model Content
[0005] In order to solve the technical problem that a drill bit is easy to wear, the utility model provides a drilling machine for processing a piston rod.
[0006] The drilling machine for piston rod processing provided by the utility model comprises: a mounting frame, on which a drill bit is slidably mounted; a mounting column, which is fixedly mounted on one side of the mounting frame, on which a rack is slidably mounted, on which a driving motor is fixedly mounted on one side of the mounting column, a driving gear is rotatably mounted in the mounting column, the driving gear is fixedly connected to the output shaft of the driving motor, and the driving gear is meshed with the rack; a mounting box, which is fixedly mounted on one end of the rack, a grinding motor is fixedly mounted in the mounting box, the output shaft of the grinding motor is provided with grinding sand, and the grinding sand is provided with a sand groove matched with the drill bit.
[0007] Preferably, a fixing frame is slidably mounted on the mounting frame, two guide blocks are fixedly mounted on the inner wall of the fixing frame, sliding rods are slidably mounted on the two guide blocks, and both sliding rods are provided with clamping rings, and a support rod is slidably mounted on the fixing frame, two connecting rods are hingedly mounted at both ends of the support rod, and one end of the two connecting rods is hinged to the fixing frame and the sliding rod, respectively.
[0008] Preferably, a fixing box is fixedly installed on one side of the fixing frame, a first electric telescopic rod is fixedly installed in the fixing box, and an output rod of the first electric telescopic rod is connected to the support rod.
[0009] Preferably, a transverse motor is fixedly mounted on one side of the mounting frame, a transverse screw is rotatably mounted on the mounting frame, one end of the transverse screw is fixedly connected to the output shaft of the transverse motor, a slide is threadedly mounted on the transverse screw, and the slide is in sliding contact with the top inner wall of the mounting frame.
[0010] Preferably, a second electric telescopic rod is fixedly mounted on the slide seat, and an output rod of the second electric telescopic rod is connected to the drill bit.
[0011] Preferably, an electric slide rail is fixedly mounted on the mounting frame, a slider is slidably mounted on the electric slide rail, the slider is connected to the fixed frame, a placement table is provided on the mounting frame, and the placement table is arranged corresponding to the electric slide rail.
[0012] Preferably, an L-shaped guide rod is fixedly mounted on an inner wall of one side of the mounting frame, a guide groove is provided on the rack, and the L-shaped guide rod slides through the guide groove.
[0013] Compared with the related art, the drilling machine for piston rod processing provided by the utility model has the following beneficial effects:
[0014] The utility model provides a drilling machine for piston rod processing:
[0015] 1. Through grinding with grinding sand, the sharpness and angle of the drill bit can be adjusted to make it more suitable for specific materials and working conditions, which helps to reduce drilling resistance and make the drill bit smoother during the drilling process, thereby improving drilling efficiency. Grinding can also remove burrs and uneven parts on its surface, making the drill bit more stable during the cutting process, which helps to reduce scratches and burrs on the workpiece surface and improve processing quality;
[0016] 2. Through two sliding rods sliding in the guide block, the clamping ring can be driven to move inward at the same time to fix the piston rod to prevent it from deflecting and moving during the processing. The first electric telescopic rod can automatically drive the support rod to move upward, thereby driving the clamping ring to lock and fix the piston rod. The slide seat moving on the transverse screw can drive the drill bit to adjust according to the drilling position;
[0017] 3. The height of the drill bit can be adjusted through the second electric telescopic rod, and the drill bit is driven to pass through the piston rod when drilling. The electric slide rail can drive the retaining ring on the fixed frame to move, and the fixed position can be adjusted according to the length of the piston rod. The L-shaped guide rod can limit and guide the rack when it moves to avoid rack deviation and ensure that the rack is always engaged with the drive gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of a front cross-sectional structure of a preferred embodiment of a drilling machine for machining a piston rod provided by the utility model;
[0019] Figure 2 It is a schematic diagram of the top view of the structure of the clamping ring in the utility model;
[0020] Figure 3 for Figure 1 An enlarged structural diagram of part A shown in FIG.
[0021] Figure 4 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG.
[0022] Figure 5 for Figure 1 Schematic diagram of the enlarged structure of part C shown in FIG.
[0023] Numbers in the figure: 1. Mounting frame; 2. Drill bit; 3. Mounting column; 4. Rack; 5. Drive motor; 6. Drive gear; 7. Mounting box; 8. Grinding motor; 9. Grinding sand and gravel; 10. Sand and gravel trough; 11. Fixed frame; 12. Guide block; 13. Slide rod; 14. Retaining ring; 15. Support rod; 16. Connecting rod; 17. Fixed box; 18. First electric telescopic rod; 19. Transverse movement motor; 20. Transverse movement screw; 21. Slide seat; 22. Second electric telescopic rod; 23. Electric slide rail; 24. Sliding block; 25. Placement table; 26. L-shaped guide rod; 27. Guide groove. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0025] Please refer to Figure 1-Figure 5 ,in, Figure 1 A schematic diagram of a front cross-sectional structure of a preferred embodiment of a drilling machine for machining a piston rod provided by the utility model; Figure 2 It is a schematic diagram of the top view of the structure of the clamping ring in the utility model; Figure 3 for Figure 1 An enlarged structural diagram of part A shown in FIG. Figure 4 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG. Figure 5 for Figure 1 Schematic diagram of the enlarged structure of part C shown in FIG.
[0026] The drilling machine for piston rod processing comprises: a mounting frame 1, on which a drill bit 2 is slidably mounted; a mounting column 3, which is fixedly mounted on one side of the mounting frame 1, on which a rack 4 is slidably mounted, on which a drive motor 5 is fixedly mounted on one side of the mounting column 3, a drive gear 6 is rotatably mounted in the mounting column 3, the drive gear 6 is fixedly connected to the output shaft of the drive motor 5, and the drive gear 6 is meshed with the rack 4; a mounting box 7, which is fixedly mounted on one end of the rack 4, and a drive gear 6 is fixedly mounted in the mounting box 7. A grinding motor 8 is installed, and the output shaft of the grinding motor 8 is provided with a grinding sandstone 9. The grinding sandstone 9 is provided with a sandstone groove 10 adapted to the drill bit 2. By grinding with the grinding sandstone 9, the sharpness and angle of the drill bit 2 can be adjusted to make it more suitable for specific materials and working conditions, which helps to reduce drilling resistance and make the drill bit 2 smoother during the drilling process, thereby improving the drilling efficiency. Grinding can also remove burrs and uneven parts on its surface, making the drill bit 2 more stable during the cutting process, which helps to reduce scratches and burrs on the workpiece surface and improve the processing quality.
[0027] A fixing frame 11 is slidably mounted on the mounting frame 1, and two guide blocks 12 are fixedly mounted on the inner wall of the fixing frame 11, and a sliding rod 13 is slidably mounted on the two guide blocks 12, and a retaining ring 14 is provided on the two sliding rods 13, and a support rod 15 is slidably mounted on the fixing frame 11, and two connecting rods 16 are hingedly mounted at both ends of the support rod 15, and one end of the two connecting rods 16 is hinged to the fixing frame 11 and the sliding rod 13 respectively, and the retaining ring 14 can be driven to move inward at the same time through the two sliding rods 13 sliding in the guide blocks 12, so as to fix the piston rod and prevent it from deflecting and moving during the processing.
[0028] A fixing box 17 is fixedly installed on one side of the fixing frame 11, and a first electric telescopic rod 18 is fixedly installed in the fixing box 17. The output rod of the first electric telescopic rod 18 is connected to the support rod 15. The support rod 15 can be automatically driven to move upward by the first electric telescopic rod 18, thereby driving the retaining ring 14 to lock and fix the piston rod.
[0029] A transverse motor 19 is fixedly installed on one side of the mounting frame 1, and a transverse screw 20 is rotatably installed on the mounting frame 1. One end of the transverse screw 20 is fixedly connected to the output shaft of the transverse motor 19. A slide 21 is threadedly installed on the transverse screw 20. The slide 21 is in sliding contact with the top inner wall of the mounting frame 1. The slide 21 moving on the transverse screw 20 can drive the drill bit 2 to be adjusted according to the position of the drilling hole.
[0030] A second electric telescopic rod 22 is fixedly mounted on the slide 21 , and an output rod of the second electric telescopic rod 22 is connected to the drill bit 2 . The height of the drill bit 2 can be adjusted by the second electric telescopic rod 22 , and the drill bit 2 is driven to pass through the piston rod when drilling.
[0031] An electric slide rail 23 is fixedly installed on the mounting frame 1, and a slider 24 is slidably installed on the electric slide rail 23. The slider 24 is connected to the fixing frame 11. A placement table 25 is provided on the mounting frame 1, and the placement table 25 is arranged corresponding to the electric slide rail 23. The electric slide rail 23 can drive the retaining ring 14 on the fixing frame 11 to move, and the fixed position can be adjusted according to the length of the piston rod.
[0032] An L-shaped guide rod 26 is fixedly installed on the inner wall of one side of the mounting frame 1, and a guide groove 27 is opened on the rack 4. The L-shaped guide rod 26 slides through the guide groove 27. The L-shaped guide rod 26 can limit and guide the rack 4 when the rack 4 moves, avoiding the rack 4 from deflecting and ensuring that the rack 4 is always engaged with the driving gear 6.
[0033] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0034] The working principle of the drilling machine for piston rod processing provided by the utility model is as follows:
[0035] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.
[0036] When in use, place one end of the piston rod on the placement table 25, adjust the position of the fixing frame 11 according to the length of the piston rod, start the electric slide rail 23 to drive the fixing frame 11 to move left and right, so that the other end of the piston rod is located between the two clamping rings 14, start the first electric telescopic rod 18, the output rod of the first electric telescopic rod 18 extends, and drives the support rod 15 to rise. When the support rod 15 rises, the two connecting rods 16 deflect, driving the slide rod 13 to move in the guide block 12, so that the clamping rings 14 on the two slide rods 13 approach each other until they contact with the piston rod and fix it between the two clamping rings 14 to complete the clamping;
[0037] When drilling, the traverse motor 19 is started, and the traverse motor 19 drives the traverse screw 20 to rotate. When the traverse screw 20 rotates, the slide seat 21 drives the drill bit 2 to move, and adjusts the position of the hole to be drilled. When drilling, the second electric telescopic rod 22 adjusts the drill bit 2;
[0038] When the drill bit 2 is worn and needs to be polished during the drilling process, the drive motor 5 is started, and the drive motor 5 drives the drive gear 6 to rotate. When the drive gear 6 rotates, it will continuously push the rack 4 meshing with it. According to the different rotation directions of the drive gear 6, the rack 4 can be pushed to move left and right in the mounting frame 1 to adjust the position of the polishing sandstone 9. When the position of the polishing sandstone 9 is directly below the drill bit 2, the second electric telescopic rod 22 can be started to drive the drill bit 2 to move down into the sandstone groove 10 and start the polishing motor 8 to drive the polishing sandstone 9 to rotate and polish the drill bit 2.
[0039] Compared with the related art, the drilling machine for piston rod processing provided by the utility model has the following beneficial effects:
[0040] The utility model provides a drilling machine for piston rod processing. By grinding with grinding sandstone 9, the sharpness and angle of the drill bit 2 can be adjusted to make it more suitable for specific materials and working conditions, which helps to reduce drilling resistance and make the drill bit 2 smoother during the drilling process, thereby improving drilling efficiency. Grinding can also remove burrs and uneven parts on its surface, making the drill bit 2 more stable during the cutting process, which helps to reduce scratches and burrs on the workpiece surface and improve the processing quality. Through two sliding rods 13 sliding in the guide block 12, the retaining ring 14 can be driven to move inward at the same time to fix the piston rod to prevent it from deflecting and moving during the processing. The movable telescopic rod 18 can automatically drive the support rod 15 to move upward, thereby driving the retaining ring 14 to lock and fix the piston rod. The slide seat 21 moving on the transverse screw 20 can drive the drill bit 2 to be adjusted according to the position of the drilling hole. The height of the drill bit 2 can be adjusted by the second electric telescopic rod 22, and the drill bit 2 can be driven to pass through the piston rod during drilling. The retaining ring 14 on the fixed frame 11 can be driven to move by the electric slide rail 23, and the fixed position can be adjusted according to the length of the piston rod. The L-shaped guide rod 26 can be used to limit and guide the rack 4 when the rack 4 moves to avoid the rack 4 from deflecting and ensure that the rack 4 is always engaged with the driving gear 6.
[0041] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.
[0042] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A drilling machine for piston rod processing, characterized in that: include: A mounting frame, on which a drill bit is slidably mounted; A mounting column, the mounting column is fixedly mounted on one side of the mounting frame, a rack is slidably mounted on the mounting column, a driving motor is fixedly mounted on one side of the mounting column, a driving gear is rotatably mounted in the mounting column, the driving gear is fixedly connected to an output shaft of the driving motor, and the driving gear is meshed with the rack; A mounting box is fixedly mounted on one end of the rack, a grinding motor is fixedly mounted in the mounting box, a grinding sandstone is arranged on the output shaft of the grinding motor, and a sandstone groove matching the drill bit is arranged on the grinding sandstone.
2. The piston rod processing drilling machine according to claim 1, characterized in that: A fixing frame is slidably mounted on the mounting frame, two guide blocks are fixedly mounted on the inner wall of the fixing frame, sliding rods are slidably mounted on the two guide blocks, and clamping rings are provided on the two sliding rods. A support rod is slidably mounted on the fixing frame, and two connecting rods are hingedly mounted on both ends of the support rod, and one end of the two connecting rods is hinged to the fixing frame and the sliding rod respectively.
3. The piston rod processing drilling machine according to claim 2, characterized in that: A fixing box is fixedly installed on one side of the fixing frame, a first electric telescopic rod is fixedly installed in the fixing box, and an output rod of the first electric telescopic rod is connected to the support rod.
4. The piston rod processing drilling machine according to claim 1, characterized in that: A transverse motor is fixedly mounted on one side of the mounting frame, a transverse screw is rotatably mounted on the mounting frame, one end of the transverse screw is fixedly connected to the output shaft of the transverse motor, a slide is threadedly mounted on the transverse screw, and the slide is in sliding contact with the top inner wall of the mounting frame.
5. The piston rod processing drilling machine according to claim 4, characterized in that: A second electric telescopic rod is fixedly mounted on the slide seat, and an output rod of the second electric telescopic rod is connected to the drill bit.
6. The piston rod processing drilling machine according to claim 2, characterized in that: An electric slide rail is fixedly mounted on the mounting frame, a slider is slidably mounted on the electric slide rail, the slider is connected to the fixed frame, a placement table is provided on the mounting frame, and the placement table is arranged corresponding to the electric slide rail.
7. The piston rod processing drilling machine according to claim 1, characterized in that: An L-shaped guide rod is fixedly mounted on an inner wall of one side of the mounting frame, a guide groove is provided on the rack, and the L-shaped guide rod slides through the guide groove.