Adjustable inner groove thinning device

By designing an adjustable inner bevel thinning device, including clamping, transverse shifting, thinning and grinding mechanism, the problems of low machining efficiency of round tubes and difficulty in clamping multiple round tubes in the prior art are solved, and rapid and accurate The inner bevel cutting and grinding improves production efficiency.

CN222307979UActive Publication Date: 2025-01-07HUALI HI-TECH (ANHUI) ENVIRONMENTAL ENERGY CO LTD

Patent Information

Application Number
CN202420870315.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-07
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing bevel cutting devices need to be transferred to the grinding device when processing small-pipe circular tubes, which affects efficiency. Most devices can only clamp one circular tube, and the cutting part is not easy to adjust and have poor practicality.

Method used

An adjustable inner bevel thinning device is designed, including a clamping mechanism, a transverse movement mechanism, a thinning mechanism and a grinding mechanism. The clamping mechanism can fix multiple circular tubes at the same time, adjust the height of the mechanism through the lifting platform, and use the transverse The moving mechanism drives the thinning and grinding mechanism to move horizontally, achieving fast and accurate inner bevel cutting and grinding.

Benefits of technology

Improve processing efficiency, can clamp multiple round tubes at the same time, quickly and accurately complete inner bevel cutting and surface grinding, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222307979U_ABST
    Figure CN222307979U_ABST
Patent Text Reader

Abstract

The utility model provides an adjustable inner groove thinning device which comprises a clamping mechanism, the clamping mechanism is used for fixing a plurality of round pipes at equal intervals, a transverse moving mechanism is arranged on one side of the clamping mechanism, a thinning mechanism and a grinding mechanism are arranged at the output end of the transverse moving mechanism, and the grinding mechanism is used for grinding the round pipes. The transverse moving mechanism drives the thinning mechanism and the grinding mechanism to transversely move, the thinning mechanism is used for cutting an inner groove in the end of the round pipe, the grinding mechanism is used for grinding the inner groove, and the transverse moving mechanism is fixed to the upper end of the lifting table. A plurality of circular pipes are fixed through the clamping mechanism, the height of the thinning mechanism and the height of the polishing mechanism are adjusted through the lifting table, then the thinning mechanism and the polishing mechanism are driven by the transverse moving mechanism to transversely move, the machining position is conveniently adjusted, and therefore inner groove cutting and inner groove polishing are sequentially conducted on the circular pipes; and inner groove cutting and surface polishing tasks can be rapidly and accurately completed, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of groove cutting, in particular to an adjustable inner groove thinning device. Background Art

[0002] The groove cutting device is a special tool for chamfering the front face of the pipe or plate before welding. It solves the shortcomings of flame cutting, grinder grinding and other operation processes such as irregular angles, rough slopes, and high working noise. It has the advantages of simple operation, standard angles, and smooth surfaces. The head groove device is used to make the welding groove of the pressure vessel head to ensure the quality of the weld.

[0003] For example, Chinese patent publication number CN210147160U proposes an inner groove cutting device for a ring cutting machine, including a fixed bracket and an adjusting device, the adjusting device including a sliding sleeve, a sliding sleeve seat, and an adjusting screw rod, the outer wall of the sliding sleeve seat is connected to the fixed bracket, the sliding sleeve is arranged in the sliding sleeve seat along its axial movement, the sliding sleeve is arranged on the adjusting screw rod through a nut, and the boring tool is arranged at one end of the sliding sleeve. In the prior art, when processing the inner groove of a small-diameter round tube, the round tube needs to be transferred to a grinding device for grinding after cutting, which affects the processing efficiency. At present, the clamps of most bevel cutting devices only clamp one round tube and cannot clamp multiple round tubes at the same time. At the same time, the cutting part is not easy to adjust the position, and the practicality is poor. Utility Model Content

[0004] 1. Technical problems to be solved by the utility model:

[0005] The utility model provides an adjustable inner groove thinning device to solve the technical problems existing in the above-mentioned background technology.

[0006] 2. Technical solution:

[0007] To achieve the above-mentioned purpose, the technical solution provided by the utility model is as follows: an adjustable inner groove thinning device, comprising a clamping mechanism, the clamping mechanism is used to fix a plurality of round tubes at equal distances, a transverse movement mechanism is arranged on one side of the clamping mechanism, a thinning mechanism and a grinding mechanism are arranged on the output end of the transverse movement mechanism, the transverse movement mechanism drives the thinning mechanism and the grinding mechanism to move laterally, the thinning mechanism is used to cut the inner groove of the end of the round tube, the grinding mechanism is used to grind the inner groove, and the transverse movement mechanism is fixed to the upper end of the lifting platform;

[0008] The clamping mechanism includes a support frame, two fixed blocks are arranged in parallel on the upper end of the support frame, a clamping block is arranged on each of the fixed blocks, a plurality of clamping grooves are opened on adjacent surfaces of the fixed block and the clamping block, the clamping grooves are semicircular grooves, the diameter of the semicircular grooves is the same as the outer diameter of the round tube, connecting ears are arranged at both ends of the fixed block and the clamping block, and the connecting ears are connected by a bolt assembly.

[0009] Preferably, the transverse movement mechanism includes a mounting frame fixed on the lifting platform, a screw is rotatably mounted on the mounting frame, one end of the screw is connected to the first motor, a threaded block is threadedly mounted on the screw, and a first mounting plate is provided on the threaded block.

[0010] Preferably, two guide shafts are also installed on the mounting frame, the guide shafts are arranged parallel to the screw, and the two guide shafts are respectively located on both sides of the screw. A guide block is installed on the first mounting plate, and the guide block is slidably installed on the guide shaft.

[0011] Preferably, the thinning mechanism includes a longitudinal movement mechanism, the longitudinal movement mechanism is fixed on the first mounting plate, a second mounting plate is fixed on the output end of the longitudinal movement mechanism, a second motor is mounted on the second mounting plate, and a cutting blade is mounted on the output end of the second motor.

[0012] Preferably, the grinding mechanism and the thinning mechanism have the same structure, and a grinding head is provided on the output end of the grinding mechanism.

[0013] Preferably, the structure of the longitudinal movement mechanism is the same as that of the transverse movement mechanism, and the moving direction of the output end of the longitudinal movement mechanism is perpendicular to the moving direction of the output end of the transverse movement mechanism.

[0014] 3. Beneficial effects:

[0015] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:

[0016] The utility model fixes a plurality of round tubes by a clamping mechanism, adjusts the height of the thinning mechanism and the grinding mechanism by a lifting platform, and then drives the thinning mechanism and the grinding mechanism to move laterally by a transverse movement mechanism, so as to facilitate the adjustment of the processing position, thereby performing inner groove cutting and inner groove grinding on the round tubes in turn, completing the inner groove cutting and surface grinding tasks quickly and accurately, and improving production efficiency.

[0017] The clamping mechanism of the utility model is provided with a plurality of clamping grooves on adjacent surfaces of a fixing block and a clamping block, a round tube is placed in the clamping groove, and the connecting ears of the fixing block and the clamping block are connected by a bolt assembly, so that a plurality of round tubes can be clamped and fixed at the same time, which is convenient for batch processing of round tubes and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a side structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the transverse movement mechanism of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the clamping mechanism of the utility model.

[0022] Reference numerals:

[0023] 1. Clamping mechanism; 11. Support frame; 12. Fixed block; 13. Clamping block; 14. Clamping groove; 15. Connecting ear; 16. Bolt assembly; 2. Round tube; 3. Transverse movement mechanism; 31. Mounting frame; 32. Screw; 33. First motor; 34. Threaded block; 35. First mounting plate; 36. Guide block; 37. Guide shaft; 4. Thinning mechanism; 41. Longitudinal movement mechanism; 42. Second mounting plate; 43. Second motor; 44. Cutting knife; 5. Grinding mechanism; 6. Lifting platform. DETAILED DESCRIPTION

[0024] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] It should be noted that the structures not introduced in the present invention are not related to the design points and improvement directions of the present invention, and are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here. Example

[0029] Refer to the attached Figures 1 to 4 An adjustable inner groove thinning device comprises a clamping mechanism 1, which is used to fix a plurality of round tubes 2 at equal distances. A transverse movement mechanism 3 is arranged on one side of the clamping mechanism 1, and a thinning mechanism 4 and a grinding mechanism 5 are arranged on the output end of the transverse movement mechanism 3. The transverse movement mechanism 3 drives the thinning mechanism 4 and the grinding mechanism 5 to move laterally. The thinning mechanism 4 is used to cut the inner groove of the end of the round tube 2, and the grinding mechanism 5 is used to grind the inner groove. The transverse movement mechanism 3 is fixed on the upper end of the lifting platform 6.

[0030] The clamping mechanism 1 includes a support frame 11, two fixed blocks 12 are arranged in parallel on the upper end of the support frame 11, and a clamping block 13 is arranged on each fixed block 12. A plurality of clamping grooves 14 are opened on the adjacent surfaces of the fixed block 12 and the clamping block 13. The clamping groove 14 is a semicircular groove, and the diameter of the semicircular groove is the same as the outer diameter of the circular tube 2. Connecting ears 15 are arranged at both ends of the fixed block 12 and the clamping block 13, and the connecting ears 15 are connected by a bolt assembly 16.

[0031] The traverse mechanism 3 includes a mounting frame 31 fixed on the lifting platform 6, a screw rod 32 is rotatably mounted on the mounting frame 31, one end of the screw rod 32 is connected to a first motor 33, a threaded block 34 is threadedly mounted on the screw rod 32, and a first mounting plate 35 is arranged on the threaded block 34. Two guide shafts 37 are also mounted on the mounting frame 31, the guide shafts 37 are arranged parallel to the screw rod 32, and the two guide shafts 37 are respectively located on both sides of the screw rod 32, and a guide block 36 is mounted on the first mounting plate 35, and the guide block 36 is slidably mounted on the guide shaft 37.

[0032] The thinning mechanism 4 includes a longitudinal movement mechanism 41 , which is fixed on the first mounting plate 35 , a second mounting plate 42 is fixed on the output end of the longitudinal movement mechanism 41 , a second motor 43 is mounted on the second mounting plate 42 , and a cutting blade 44 is mounted on the output end of the second motor 43 .

[0033] The grinding mechanism 5 has the same structure as the thinning mechanism 4, and is different from the thinning mechanism 4 in that a grinding head is provided on the output end of the grinding mechanism 5 (i.e., the output shaft of the second motor 43 of the grinding mechanism 5). The distance between the output ends of the grinding mechanism 5 and the thinning mechanism 4 is the same as the distance between two adjacent clamping grooves 14, so that the inner groove of the previous round tube 2 can be ground when the inner groove is cut, thereby improving production efficiency.

[0034] The structure of the longitudinal movement mechanism 41 is the same as that of the transverse movement mechanism 3 , and the moving direction of the output end of the longitudinal movement mechanism 41 is perpendicular to the moving direction of the output end of the transverse movement mechanism 3 .

[0035] Working principle:

[0036] The clamping mechanism 1 is provided with a plurality of clamping grooves 14 on the adjacent surfaces of the fixing block 12 and the clamping block 13, and the round tube 2 is placed in the clamping grooves 14, and then the connecting ears 15 of the fixing block 12 and the clamping block 13 are connected by the bolt assembly 16, so that a plurality of round tubes 2 are clamped and fixed at the same time, which is convenient for batch processing of the round tubes 2. The plurality of round tubes 2 are fixed by the clamping mechanism 1, and the height of the thinning mechanism 4 and the grinding mechanism 5 is adjusted by the lifting platform 6, and then the first motor 33 of the transverse movement mechanism 3 is started, and the first motor 33 drives the screw rod 32 to rotate. Under the action of the thread, the thread block 34 moves on the screw rod 32, thereby driving the thinning mechanism 4 and the grinding mechanism 5 on the first mounting plate 35 to move laterally, which is convenient for adjusting the processing position. During the movement, the guide block 36 and the guide shaft 37 are used as the guide mechanism, so that the thinning mechanism 4 and the grinding mechanism 5 move in the required direction to prevent them from deviating from the predetermined path. Then start the longitudinal movement mechanism 41, drive the second motor 43 to approach the round tube 2 through the second mounting plate 42, cut the inner groove through the cutting knife 44, and grind the inner groove through the grinding head, so that the inner groove of the round tube 2 is cut and grinded in turn, and the inner groove cutting and surface grinding tasks are completed quickly and accurately, thereby improving production efficiency.

[0037] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.

Claims

1. An adjustable inner groove thinning device, characterized in that: The invention comprises a clamping mechanism (1), wherein the clamping mechanism (1) is used to fix a plurality of round tubes (2) at equal distances, a transverse movement mechanism (3) is arranged on one side of the clamping mechanism (1), a thinning mechanism (4) and a grinding mechanism (5) are arranged on the output end of the transverse movement mechanism (3), the transverse movement mechanism (3) drives the thinning mechanism (4) and the grinding mechanism (5) to move laterally, the thinning mechanism (4) is used to cut the inner groove of the end of the round tube (2), the grinding mechanism (5) is used to grind the inner groove, and the transverse movement mechanism (3) is fixed to the upper end of the lifting platform (6); The clamping mechanism (1) comprises a support frame (11), two fixing blocks (12) are arranged in parallel on the upper end of the support frame (11), a clamping block (13) is arranged on each of the fixing blocks (12), a plurality of clamping grooves (14) are provided on adjacent surfaces of the fixing blocks (12) and the clamping blocks (13), the clamping grooves (14) are semicircular grooves, the diameter of the semicircular grooves is the same as the outer diameter of the circular tube (2), connecting ears (15) are arranged at both ends of the fixing blocks (12) and the clamping blocks (13), and the connecting ears (15) are connected by bolt assemblies (16).

2. The adjustable inner groove thinning device according to claim 1, characterized in that: The transverse movement mechanism (3) comprises a mounting frame (31) fixed on the lifting platform (6), a screw rod (32) being rotatably mounted on the mounting frame (31), one end of the screw rod (32) being connected to a first motor (33), a threaded block (34) being threadedly mounted on the screw rod (32), and a first mounting plate (35) being provided on the threaded block (34).

3. The adjustable inner groove thinning device according to claim 2, characterized in that: Two guide shafts (37) are also mounted on the mounting frame (31), the guide shafts (37) are arranged parallel to the screw rod (32), and the two guide shafts (37) are respectively located on both sides of the screw rod (32), and a guide block (36) is mounted on the first mounting plate (35), and the guide block (36) is slidably mounted on the guide shaft (37).

4. An adjustable inner groove thinning device according to claim 2 or 3, characterized in that: The thinning mechanism (4) comprises a longitudinal movement mechanism (41), the longitudinal movement mechanism (41) being fixed on the first mounting plate (35), a second mounting plate (42) being fixed on the output end of the longitudinal movement mechanism (41), a second motor (43) being mounted on the second mounting plate (42), and a cutting blade (44) being mounted on the output end of the second motor (43).

5. The adjustable inner groove thinning device according to claim 4, characterized in that: The grinding mechanism (5) and the thinning mechanism (4) have the same structure, and a grinding head is provided on the output end of the grinding mechanism (5).

6. The adjustable inner groove thinning device according to claim 4, characterized in that: The structure of the longitudinal movement mechanism (41) is the same as that of the transverse movement mechanism (3), and the moving direction of the output end of the longitudinal movement mechanism (41) is perpendicular to the moving direction of the output end of the transverse movement mechanism (3).

Citation Information

Patent Citations

  • Inner groove cutting device of ring cutting machine

    CN210147160U

Cited By

  • Groove cutting forming device

    CN224347005U