Polishing device for belt conveyor carrier roller machining
By using fixed base, gray-proof board, tempered glass frame and PLC controller in the belt conveyor roller grinding device, the problems of unstable and insufficient safety of the roller grinding are solved, and the stable positioning and safety of the roller are achieved Protection improves polishing efficiency and safety.
Patent Information
- Application Number
- CN202421148048.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing belt roller grinding device is unstable during use, easily slides and falls, and lacks protective measures, which poses safety hazards and affects efficiency and safety.
A grinding device including a fixed base, anti-gray plate, positioning frame plate, tempered glass frame and door handle are designed to fix the rollers through positioning sleeves and positioning bolts, and the operator is protected by tempered glass frame and door handles, and through The electric sliding table and PLC controller realize automatic polishing to ensure the stability and safety of the rollers.
Improve the stability and safety of roller polishing, prevent roller drops and debris from harming staff, and improve grinding efficiency and convenience.
Smart Images

Figure CN222308268U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of belt conveyor roller grinding, in particular to a belt conveyor roller grinding device. Background Art
[0002] The most widely used material transportation device is the belt conveyor, and the rollers on the belt conveyor are the main components that bear the weight of the materials on the belt. The rollers will rust after being in contact with the air for a long time. The rusted rollers will increase the load of the belt conveyor when the belt conveyor is running, and the belt wear on the belt conveyor will be more serious, which will directly affect the life of the belt conveyor and reduce the efficiency. Therefore, it is necessary to remove the rust and grind the rusted rollers. In the existing technology, most of them are manual grinding wheels, which is very inefficient.
[0003] For example, a Chinese patent with publication number CN216097919U discloses a grinding device for belt conveyor roller processing, including a bracket, a roller positioning device and a grinding device arranged on the bracket, the grinding device including a slider, the slider is arranged on the bracket, and has a plurality of limit grooves, the plurality of limit grooves are evenly arranged along the circumference of the slider, a support rod, the support rod is rotatably arranged on the slider, a paddle, the paddle is swingably arranged on the side wall of the support rod, the positioning of the support rod is achieved by the paddle being clamped into the limit groove, and a grinding block, the grinding block is arranged on the support rod.
[0004] The patent has the following problems:
[0005] The prior art documents are not convenient to use because the rollers may slide and fall when grinding the rollers, which affects the efficiency of grinding the rollers, thereby reducing the stability of grinding the rollers. In addition, the prior art documents are not convenient to protect the rollers when grinding the rollers. During the grinding process of the rollers, the rollers may fall and fly out, which may accidentally injure the staff, thereby reducing the safety of grinding the rollers. In view of this, we propose a grinding device for processing belt conveyor rollers. Utility Model Content
[0006] The purpose of the utility model is to provide a grinding device for belt conveyor roller processing in view of the above-mentioned technical problems, so as to achieve the effect of improving the grinding stability of the roller and the effect of improving the grinding safety of the roller.
[0007] In view of this, the utility model provides a grinding device for belt conveyor roller processing, comprising a fixed base, and also including: a dustproof plate is fixedly installed on one end of the fixed base, a positioning frame plate is movably installed on the top of the fixed base, and positioning bolts are threadedly installed inside the positioning frame plate, a positioning sleeve is movably installed on one end of the positioning frame plate through a bearing, a tempered glass frame is fixedly installed on the top of the fixed base, a tempered glass door is movably installed on the surface of the tempered glass frame through a hinge, and a door handle is fixedly installed on the surface of the tempered glass door.
[0008] Based on the above structure, dust is cushioned by a dust-proof plate when grinding the roller, and then the interface at one end of the roller is fixed by a fixing sleeve, and the interface on the surface of the roller is positioned by a positioning sleeve, and then the positioning frame plate is movably installed on the top of the fixed base by a positioning bolt, so that the roller can be positioned when grinding the roller, thereby improving the stability of the roller grinding, and then the tempered glass frame is used to protect the equipment, and then the tempered glass door is opened and closed by a door handle to facilitate the grinding operation of the roller, which can protect the roller being ground, and will not cause harm to the staff when the roller falls off accidentally, thereby improving the safety of the roller grinding.
[0009] Preferably, a fixing plate is fixedly installed at one end of the dustproof plate, a rotating motor is installed through one end of the fixing plate, a motor support frame is fixedly installed at the bottom of the rotating motor, a transmission shaft is installed through the output end of the rotating motor, and a fixed sleeve is fixedly installed on the surface of the transmission shaft.
[0010] Preferably, electric slides are fixedly mounted on both sides of the fixed base, and a workbench is fixedly mounted on the bottom of the electric slide.
[0011] Preferably, an operating panel is fixedly installed on the surface of the workbench, a control connecting plate is fixedly installed on one side of the workbench, a PLC controller is fixedly installed on one side of the control connecting plate, a power socket is fixedly installed on the bottom of the PLC controller, and a storage box is fixedly installed on the bottom of the workbench.
[0012] Preferably, an operating pad is fixedly installed on the top of the operating panel, and the operating pad is made of rubber material.
[0013] Preferably, the movable ends on the top of the electric slide are all fixedly installed with grinding support frames, grinding expansion frames are all fixedly installed between the grinding support frames, grinding installation frames are all fixedly installed between the grinding expansion frames, grinding cylinders are all movably installed on the surfaces of the grinding installation frames, grinding sand cylinders are all fixedly sleeved on the outsides of the grinding cylinders, distance sensors are installed through the insides of the grinding installation frames, grinding positioning blocks are all movably installed on the surfaces of the grinding installation frames, and grinding mounting bolts are all threadedly installed on the insides of the grinding positioning blocks.
[0014] Preferably, vertical partitions are fixedly installed inside the storage box, horizontal partitions are installed between the vertical partitions, a bottom plate is fixedly installed at the bottom of the storage box, and an anti-sliding block is fixedly installed at the bottom of the bottom plate.
[0015] The beneficial effects of the utility model are:
[0016] 1. The grinding device for processing belt conveyor rollers uses a dust-proof plate to cushion dust when grinding the rollers, and then uses a fixed sleeve to fix the interface at one end of the roller, and uses a positioning sleeve to position the interface on the surface of the roller, and then uses a positioning bolt to movably install the positioning frame plate on the top of the fixed base, which can position the roller when grinding the roller, so that the roller will not fall during grinding, thereby improving the stability of the roller grinding.
[0017] 2. The grinding device for processing belt conveyor rollers protects the equipment through a tempered glass frame, and then the tempered glass door is opened and closed by pulling the door handle to facilitate the grinding operation of the rollers. The rollers being ground can be protected, and the debris splashed during the grinding of the rollers will not scratch the workers. The rollers will not cause harm to the workers when they fall off accidentally, thereby improving the safety of roller grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is an overall three-dimensional diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the utility model;
[0020] Figure 3 It is a partial three-dimensional diagram of the fixed base in the utility model;
[0021] Figure 4 It is a partial three-dimensional diagram of the grinding support frame in the utility model;
[0022] Figure 5 It is a partial three-dimensional diagram of the storage box in the utility model.
[0023] The symbols in the figure are:
[0024] 1. Workbench; 2. Tempered glass frame; 201. Tempered glass door; 202. Door handle; 3. Operation panel; 301. Operation pad; 4. Control connection board; 401. PLC controller; 402. Power socket; 5. Storage box; 501. Horizontal partition; 502. Vertical partition; 6. Bottom plate; 601. Anti-sliding block; 7. Electric slide; 8. Grinding support frame; 801. Grinding expansion frame; 802. Grinding Mounting frame; 803, distance sensor; 804, grinding cylinder; 805, grinding sand cylinder; 806, grinding positioning block; 807, grinding mounting bolt; 9, fixed base; 901, dustproof plate; 902, positioning frame plate; 903, positioning bolt; 904, positioning sleeve; 10, fixing plate; 1001, motor support frame; 1002, rotating motor; 1003, transmission shaft; 1004, fixing sleeve. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] The present application embodiment discloses a grinding device for processing belt conveyor rollers. Figure 1-Figure 5 , including a fixed base 9, and also including: a dustproof plate 901 is fixedly installed on one end of the fixed base 9, a positioning frame plate 902 is movably installed on the top of the fixed base 9, and positioning bolts 903 are threadedly installed inside the positioning frame plate 902, and a positioning sleeve 904 is movably installed on one end of the positioning frame plate 902 through a bearing, a tempered glass frame 2 is fixedly installed on the top of the fixed base 9, a tempered glass door 201 is movably installed on the surface of the tempered glass frame 2 through a hinge, and a door handle 202 is fixedly installed on the surface of the tempered glass door 201.
[0027] Based on the above structure, the dust-proof plate 901 is used to cushion the dust when the roller is polished, and then the fixing sleeve 1004 is used to fix the interface of one end of the roller, and the positioning sleeve 904 is used to position the interface on the surface of the roller, and then the positioning bolt 903 is used to make the positioning frame plate 902 movably installed on the top of the fixed base 9, so that the roller can be positioned when the roller is polished, so that the roller will not fall off during polishing, thereby improving the stability of the roller polishing, and then the tempered glass frame 2 is used to protect the equipment, and then the door handle 202 is used to pull the tempered glass door 201 to open and close for easy roller polishing operations, which can protect the rollers being polished, and the debris splashed during the roller polishing will not scratch the staff, and the roller will not cause harm to the staff when it accidentally falls off, thereby improving the safety of the roller polishing.
[0028] In one embodiment, a fixed plate 10 is fixedly installed at one end of the dustproof plate 901, a rotating motor 1002 is installed through one end of the fixed plate 10, a motor support frame 1001 is fixedly installed at the bottom of the rotating motor 1002, a transmission shaft 1003 is installed through the output end of the rotating motor 1002, and a fixed sleeve 1004 is fixedly installed on the surface of the transmission shaft 1003.
[0029] Specifically, a fixed plate 10 is fixedly installed at one end of the dustproof plate 901, a rotating motor 1002 is installed through one end of the fixed plate 10, a motor support frame 1001 is fixedly installed at the bottom of the rotating motor 1002, a transmission shaft 1003 is installed through the output end of the rotating motor 1002, and a fixed sleeve 1004 is fixedly installed on the surface of the transmission shaft 1003.
[0030] In this embodiment, the fixed sleeve 1004 can be installed by sleeve connection with the interface at one end of the roller, and then the output end of the rotating motor 1002 can be used to drive the transmission shaft 1003 to rotate and grind the roller, thereby improving the efficiency of roller grinding.
[0031] In one embodiment, the electric slide 7 is fixedly mounted on both sides of the fixed base 9 , and the workbench 1 is fixedly mounted on the bottom of the electric slide 7 .
[0032] Specifically, the electric slides 7 are fixedly installed on both sides of the fixed base 9 , and the workbench 1 is fixedly installed on the bottom of the electric slide 7 .
[0033] In this embodiment, the electric slide 7 can be used to drive the grinding equipment to grind the roller.
[0034] In one of the embodiments, an operation panel 3 is fixedly installed on the surface of the workbench 1, a control connecting plate 4 is fixedly installed on one side of the workbench 1, a PLC controller 401 is fixedly installed on one side of the control connecting plate 4, a power socket 402 is fixedly installed on the bottom of the PLC controller 401, and a storage box 5 is fixedly installed on the bottom of the workbench 1.
[0035] Specifically, a control connecting plate 4 is fixedly installed on one side of the workbench 1, a PLC controller 401 is fixedly installed on one side of the control connecting plate 4, a power socket 402 is fixedly installed on the bottom of the PLC controller 401, and a storage box 5 is fixedly installed on the bottom of the workbench 1.
[0036] In this embodiment, the PLC controller 401 can be used to perform automated programmed control of polishing, and then the power socket 402 is used to provide power to the electrical equipment. The electric slide 7 is electrically connected to the PLC controller 401 through a wire, the rotating motor 1002 is electrically connected to the PLC controller 401 through a wire, the PLC controller 401 is electrically connected to the power socket 402 through a wire, and the power socket 402 is electrically connected to an external power source through a wire.
[0037] In one embodiment, an operating pad 301 is fixedly installed on the top of the operating panel 3, and the operating pad 301 is made of rubber.
[0038] Specifically, an operating pad 301 is fixedly mounted on the top of the operating panel 3 .
[0039] In this embodiment, the operating panel 3 can be used to movably place the roller to be polished, and then the operating pad 301 can be used to protect the operating panel 3, thereby improving the convenience of roller polishing.
[0040] In one of the embodiments, the movable ends on the top of the electric slide 7 are all fixedly installed with grinding support frames 8, and grinding expansion frames 801 are all fixedly installed between the grinding support frames 8. Grinding installation frames 802 are all fixedly installed between the grinding expansion frames 801. The surfaces of the grinding installation frames 802 are all movably installed with grinding cylinders 804, and the outsides of the grinding cylinders 804 are all fixedly sleeved with grinding sand cylinders 805. The insides of the grinding installation frames 802 are all penetrated by distance sensors 803. The surfaces of the grinding installation frames 802 are all movably installed with grinding positioning blocks 806, and the insides of the grinding positioning blocks 806 are all threadedly installed with grinding installation bolts 807.
[0041] Specifically, the movable ends at the top of the electric slide 7 are all fixedly installed with grinding support frames 8, and grinding expansion frames 801 are fixedly installed between the grinding support frames 8. Grinding installation frames 802 are fixedly installed between the grinding expansion frames 801. The surfaces of the grinding installation frames 802 are all movably installed with grinding cylinders 804, and the outsides of the grinding cylinders 804 are all fixedly sleeved with grinding sand cylinders 805. The insides of the grinding installation frames 802 are all penetrated by distance sensors 803. The surfaces of the grinding installation frames 802 are all movably installed with grinding positioning blocks 806, and the insides of the grinding positioning blocks 806 are all threadedly installed with grinding installation bolts 807.
[0042] In this embodiment, the PLC controller 401 can be used to identify the distance to the roller through the distance sensor 803, and then the PLC controller 401 can be used to control the electric slide 7 to move the grinding support frame 8 and the roller. The rotating motor 1002 is used to drive the roller to rotate and grind the roller through the grinding cylinder 804 and the grinding sand cylinder 805. Then, the grinding mounting bolts 807 are used to disassemble the grinding positioning block 806 and the grinding cylinder 804, so that the roller can be fully polished.
[0043] In one embodiment, vertical partitions 502 are fixedly installed inside the storage box 5, horizontal partitions 501 are installed between the vertical partitions 502, a bottom plate 6 is fixedly installed at the bottom of the storage box 5, and an anti-sliding block 601 is fixedly installed at the bottom of the bottom plate 6.
[0044] Specifically, vertical partitions 502 are fixedly installed inside the storage box 5, horizontal partitions 501 are installed between the vertical partitions 502, a bottom plate 6 is fixedly installed at the bottom of the storage box 5, and an anti-sliding block 601 is fixedly installed at the bottom of the bottom plate 6.
[0045] In this embodiment, the storage box 5 can be used to store the tools, and then the bottom plate 6 and the anti-sliding block 601 can be used to support the equipment.
[0046] When the grinding device for processing the roller of a belt conveyor of the present embodiment is used, the dust-proof plate 901 is used to cushion the dust when grinding the roller, and then the interface of one end of the roller is fixed by the fixing sleeve 1004, and the interface of the surface of the roller is positioned by the positioning sleeve 904, and then the positioning frame plate 902 is movably installed on the top of the fixed base 9 by the positioning bolt 903, so that the roller can be positioned when grinding the roller, so that the roller will not fall during grinding, thereby improving the stability of the roller grinding. Then, the equipment is protected by the tempered glass frame 2, and then the tempered glass door 201 is opened and closed by the door handle 202 to facilitate the grinding operation of the roller, which can protect the roller during the grinding work, and the debris splashed during the grinding of the roller will not scratch the staff, and the roller will not cause harm to the staff when it accidentally falls off, thereby improving the safety of the grinding of the roller, and then the fixed sleeve 1004 is used to be sleeved and installed with the interface at one end of the roller, and then the output end of the rotating motor 1002 is used to drive the transmission shaft 1 003 makes the roller rotate and grind, thereby improving the efficiency of roller grinding, and then uses the electric slide 7 to drive the grinding equipment to grind the roller, and then uses the PLC controller 401 to automatically program and control the grinding, and then uses the power socket 402 to provide power to the electrical equipment, and then uses the operation panel 3 to flexibly place the grinding roller, and then uses the operation pad 301 to protect the operation panel 3, thereby improving the convenience of roller grinding, and then uses the PLC controller 401 to identify the distance sensor 803 The distance from the roller is then controlled by the PLC controller 401 to control the electric slide 7 to move the grinding support frame 8 and the roller box. The rotating motor 1002 is then used to drive the roller to rotate and grind the roller through the grinding cylinder 804 and the grinding sand cylinder 805. The grinding mounting bolts 807 are then used to disassemble the grinding positioning block 806 and movably disassemble the grinding cylinder 804, so that the roller can be fully grinded. The storage box 5 is then used to store the tools, and the bottom plate 6 and the anti-sliding block 601 are used to support the equipment.
[0047] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A grinding device for processing belt conveyor rollers, comprising a fixed base (9), characterized in that: Also includes: A dustproof plate (901) is fixedly mounted on one end of the fixed base (9), a positioning frame plate (902) is movably mounted on the top of the fixed base (9), positioning bolts (903) are threadedly mounted inside the positioning frame plate (902), a positioning sleeve (904) is movably mounted on one end of the positioning frame plate (902) via a bearing, a tempered glass frame (2) is fixedly mounted on the top of the fixed base (9), a tempered glass door (201) is movably mounted on the surface of the tempered glass frame (2) via a hinge, and a door handle (202) is fixedly mounted on the surface of the tempered glass door (201).
2. A grinding device for processing belt conveyor rollers according to claim 1, characterized in that: A fixing plate (10) is fixedly mounted on one end of the dustproof plate (901), a rotating motor (1002) is installed through one end of the fixing plate (10), a motor support frame (1001) is fixedly mounted on the bottom of the rotating motor (1002), a transmission shaft (1003) is installed through the output end of the rotating motor (1002), and a fixing sleeve (1004) is fixedly mounted on the surface of the transmission shaft (1003).
3. A grinding device for processing belt conveyor rollers according to claim 1, characterized in that: An electric slide (7) is fixedly mounted on both sides of the fixed base (9), and a workbench (1) is fixedly mounted on the bottom of the electric slide (7).
4. A grinding device for processing belt conveyor rollers according to claim 3, characterized in that: An operating panel (3) is fixedly mounted on the surface of the workbench (1), a control connection panel (4) is fixedly mounted on one side of the workbench (1), a PLC controller (401) is fixedly mounted on one side of the control connection panel (4), a power socket (402) is fixedly mounted on the bottom of the PLC controller (401), and a storage box (5) is fixedly mounted on the bottom of the workbench (1).
5. A grinding device for processing belt conveyor rollers according to claim 4, characterized in that: An operating pad (301) is fixedly mounted on the top of the operating panel (3), and the operating pad (301) is made of rubber material.
6. The grinding device for processing belt conveyor rollers according to claim 3, characterized in that: The movable ends of the top of the electric slide (7) are all fixedly installed with a grinding support frame (8), the grinding expansion frames (801) are all fixedly installed between the grinding support frames (8), the grinding installation frames (802) are all fixedly installed between the grinding expansion frames (801), the surfaces of the grinding installation frames (802) are all movably installed with grinding cylinders (804), the outsides of the grinding cylinders (804) are all fixedly sleeved with grinding sand cylinders (805), the insides of the grinding installation frames (802) are all penetrated with distance sensors (803), the surfaces of the grinding installation frames (802) are all movably installed with grinding positioning blocks (806), and the insides of the grinding positioning blocks (806) are all threadedly installed with grinding installation bolts (807).
7. The grinding device for processing belt conveyor rollers according to claim 4, characterized in that: The interior of the storage box (5) is fixedly installed with vertical partitions (502), and horizontal partitions (501) are installed between the vertical partitions (502). The bottom of the storage box (5) is fixedly installed with a bottom plate (6), and the bottom of the bottom plate (6) is fixedly installed with an anti-sliding block (601).
Citation Information
Patent Citations
Polishing device for belt conveyor carrier roller machining
CN216097919U