Efficient clamp for machining brake disc of brake
By introducing a combination of upper embossed plate, lower embossed plate, side embossed plate and gear in the electromagnetic brake disc processing clamp, combined with rubber pads and scale marks, the unstable clamping of the brake disc during processing is solved. Problem, improving processing efficiency and stability.
Patent Information
- Application Number
- CN202420604246.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing electromagnetic brake brake disc processing clamps are prone to skew when clamping, resulting in unstable brake discs and reducing processing efficiency.
An efficient fixture including an upper embossed plate, a lower embossed plate, a side embossed plate and a gear is designed to ensure that the brake disc is clamped in the middle position by the combination of the bidirectional screw and the gear. Improve friction and control accuracy.
It effectively avoids the skew of the brake disc, improves the processing efficiency and structural stability of the brake disc, reduces wear and improves the practicality of the fixture.
Smart Images

Figure CN222308584U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake disc processing, in particular to a high-efficiency clamp for processing a brake disc. Background Art
[0002] Electromagnetic brakes are brakes that use electromagnetic effects to achieve braking. Electromagnetic brakes are an ideal automated actuator in modern industry. They mainly play the role of transmitting power and controlling motion in mechanical transmission systems. They have the advantages of compact structure, simple operation, sensitive response, long life, reliable use, and easy remote control.
[0003] After searching the Chinese patent with publication number CN219987348U, an efficient clamp for processing the brake disc of the electromagnetic brake is disclosed. The screw rod is set to convert the rotational motion into linear motion, which can drive the lower jaw to move quickly. The lower jaw is equipped with a lower embossed plate, and the fixed upper jaw is equipped with an upper embossed plate. The upper and lower embossed plates are embossed with anti-slip treatment, so the brake disc of the electromagnetic brake can be stably clamped, ensuring the processing accuracy of the brake disc. A qualified brake disc can generate sufficient friction torque between the brake pad and the flange, which is efficient and reliable.
[0004] Based on the above search and combined with the prior art, it was found that the above patent has certain defects. When in use, the brake disc is placed on the lower embossed plate, and then it rises close to the upper embossed plate to clamp it, the brake disc is easily displaced, resulting in the phenomenon of skewed clamping, and the brake disc cannot be guaranteed to be located in the middle position of the embossed plate before being clamped, which reduces the processing efficiency of the brake disc. Utility Model Content
[0005] The purpose of the utility model is to provide an efficient clamp for machining a brake disc of a brake, so as to solve the problems raised in the above background technology.
[0006] The technical solution of the utility model is: an efficient clamp for processing a brake disc, comprising a positioning frame and a brake disc body, a mounting hole is provided on an outer wall of one side of the bottom end of the positioning frame, a one-way screw is installed on the inner wall of the mounting hole, the top outer wall of the one-way screw is connected to an upper embossed plate by a thread, the bottom inner wall of the positioning frame is fixedly connected to a lower embossed plate, both side outer walls of the top end of the upper embossed plate are provided with sliding grooves, the top outer wall of the upper embossed plate is fixedly connected to a bracket, the inner wall of the bracket is slidably connected to a bidirectional screw, both side outer walls of the bidirectional screw are connected to side embossed plates by threads, the side embossed plates are slidably connected to the inner wall of the sliding groove, one side outer wall of the bidirectional screw is fixedly connected to a gear, one side inner wall of the positioning frame is fixedly connected to a rack, and the gear is meshed with the rack.
[0007] In some embodiments, the outer walls of the side embossed plates are fixedly connected with rubber pad one, the bottom outer wall of the upper embossed plate is fixedly connected with rubber pad two, and the top outer wall of the lower embossed plate is fixedly connected with rubber pad three.
[0008] In some embodiments, the upper embossed plate is slidably connected to the inner wall of the positioning frame, the upper embossed plate is located directly above the lower embossed plate, and the brake disc body is slidably connected to the outer wall of the top end of the lower embossed plate.
[0009] In some embodiments, a turntable is fixedly connected to the outer wall of the bottom end of the one-way screw, a handle is installed on the outer wall of the bottom end of the turntable, and an outer wall of the handle is provided with anti-slip grooves.
[0010] In some embodiments, scale marks are provided on both outer walls of the other side of the bottom of the positioning frame, and pointers are fixedly connected to both outer walls of the bottom of the upper embossed plate, and the pointers are adapted to the positions of the scale marks.
[0011] In some embodiments, a rectangular groove is formed on an outer wall of one side of the upper embossed plate, the rectangular groove is adapted to the size of the rack, and the side embossed plate is adapted to the size of the brake disc body.
[0012] The utility model provides an efficient clamp for machining brake discs through improvement, which has the following improvements and advantages compared with the prior art:
[0013] First, the utility model is provided with an upper embossed plate, a lower embossed plate, a side embossed plate, a bidirectional screw and a gear. The gear on the bidirectional screw in the bracket drives the bidirectional screw to rotate under the action of the rack, so that the side embossed plates on both sides are brought closer to the middle. Before the upper embossed plate contacts the brake disc body, the side embossed plate will first push the brake disc body to a limited position in the middle position, ensuring that the upper embossed plate and the lower embossed plate clamp the brake disc body in the middle position for convenient processing. By controlling the lifting and lowering of the upper embossed plate, the brake disc body is placed on the lower embossed plate to remain stationary for greater stability, and before clamping, the side embossed plates on both sides will push the brake disc body toward the middle, ensuring that the brake disc body is located in the middle after clamping for greater convenience in processing. The clamping of both sides also increases the structural stability, thereby improving the processing efficiency of the brake disc.
[0014] Second: The utility model is provided with rubber pad one, rubber pad two, rubber pad three and a pointer. The friction of the structure is further improved by providing rubber pad one, rubber pad two and rubber pad three. A pointer is provided at the bottom of the upper embossed plate, which cooperates with the scale mark at the bottom of the positioning frame to facilitate workers to control the descending speed of the upper embossed plate in advance, avoid wear caused by strong impact, and improve the practicability of the clamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the one-way screw connection structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the bidirectional screw connection structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the positioning frame structure of the utility model.
[0020] Description of reference numerals:
[0021] 1. Positioning frame; 2. One-way screw; 3. Bracket; 4. Upper embossed plate; 5. Bidirectional screw; 6. Side embossed plate; 7. Lower embossed plate; 8. Brake disc body; 9. Turntable; 10. Gear; 11. Rubber pad 1; 12. Pointer; 13. Rubber pad 2; 14. Rubber pad 3; 15. Rack; 16. Scale mark. DETAILED DESCRIPTION
[0022] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides an efficient clamp for machining brake discs through improvement. The technical solution of the utility model is:
[0024] like Figure 1-Figure 4 As shown, a high-efficiency clamp for processing brake discs of brakes comprises a positioning frame 1 and a brake disc body 8, a mounting hole is provided on an outer wall on one side of the bottom end of the positioning frame 1, a one-way screw 2 is installed on the inner wall of the mounting hole, an upper embossed plate 4 is threadedly connected to the top outer wall of the one-way screw 2, a lower embossed plate 7 is fixedly connected to the bottom inner wall of the positioning frame 1, sliding grooves are provided on the outer walls on both sides of the top of the upper embossed plate 4, a bracket 3 is fixedly connected to the top outer wall of the upper embossed plate 4, a bidirectional screw 5 is slidably connected to the inner wall of the bracket 3, both side outer walls of the bidirectional screw 5 are threadedly connected to side embossed plates 6, the side embossed plates 6 are slidably connected to the inner wall of the sliding groove, a gear 10 is fixedly connected to the outer wall on one side of the bidirectional screw 5, a rack 15 is fixedly connected to the inner wall on one side of the positioning frame 1, and the gear 10 is meshed with the rack 15.
[0025] Furthermore, the outer walls of the side embossed plates 6 are fixedly connected with rubber pads 11, the bottom outer wall of the upper embossed plate 4 is fixedly connected with rubber pads 2 13, the top outer wall of the lower embossed plate 7 is fixedly connected with rubber pads 3 14, the upper embossed plate 4 is slidably connected to the inner wall of the positioning frame 1, the upper embossed plate 4 is located directly above the lower embossed plate 7, and the brake disc body 8 is slidably connected to the top outer wall of the lower embossed plate 7. The friction of the structure is further improved by arranging rubber pads 11, rubber pads 2 13 and rubber pads 3 14.
[0026] Furthermore, a turntable 9 is fixedly connected to the outer wall of the bottom end of the one-way screw 2, and a handle is installed on the outer wall of the bottom end of the turntable 9. The outer wall of the handle is provided with anti-slip grooves. The outer walls on both sides of the other side of the bottom of the positioning frame 1 are provided with scale marks 16, and the outer walls on both sides of the bottom of the upper embossed plate 4 are fixedly connected with pointers 12, and the pointers 12 are adapted to the positions of the scale marks 16. A rectangular groove is provided on the outer wall of one side of the upper embossed plate 4, and the rectangular groove is adapted to the size of the rack 15. The side embossed plate 6 is adapted to the size of the brake disc body 8. A pointer 12 is provided at the bottom of the upper embossed plate 4, which cooperates with the scale marks 16 at the bottom of the positioning frame 1 to facilitate workers to control the descending speed of the upper embossed plate 4 in advance to avoid wear caused by strong impact.
[0027] Working principle: When processing the brake disc body 8, place the brake disc body 8 on the lower embossed plate 7, push the one-way screw 2 to rotate, thereby controlling the upper embossed plate 4 to descend and press and clamp the brake disc body 8. During the descent of the upper embossed plate 4, the gear 10 on the two-way screw 5 in the bracket 3 drives the two-way screw 5 to rotate under the action of the rack 15, so that the side embossed plates 6 on both sides are brought closer to the middle. Before the upper embossed plate 4 contacts the brake disc body 8, the side embossed plate 6 will first push the brake disc body 8 to the middle position to ensure that the upper embossed plate 4 and the lower embossed plate 7 clamp the brake disc body 8 in the middle position for easy processing. The friction of the structure is further improved by arranging rubber pad 11, rubber pad 2 13 and rubber pad 3 14. A pointer 12 is arranged at the bottom of the upper embossed plate 4, which cooperates with the scale mark 16 at the bottom of the positioning frame 1 to facilitate workers to control the descending speed of the upper embossed plate 4 in advance to avoid wear caused by strong impact.
[0028] The technical means disclosed in the utility model are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the utility model belong to the common knowledge of those skilled in the art.
Claims
1. An efficient fixture for machining a brake disc, comprising a positioning frame (1) and a brake disc body (8), characterized in that: The outer wall of one side of the bottom end of the positioning frame (1) is provided with a mounting hole, and the inner wall of the mounting hole is provided with a one-way screw (2), and the top outer wall of the one-way screw (2) is connected to the upper embossed plate (4) by means of a thread, and the bottom inner wall of the positioning frame (1) is fixedly connected to the lower embossed plate (7), and the outer walls on both sides of the top of the upper embossed plate (4) are provided with a slide groove, and the top outer wall of the upper embossed plate (4) is fixedly connected to the bracket (3), and the inner wall of the bracket (3) is slidably connected to a bidirectional screw (5), and the outer walls on both sides of the bidirectional screw (5) are connected to the side embossed plates (6) by means of a thread, and the side embossed plates (6) are slidably connected to the inner wall of the slide groove, and the outer wall of one side of the bidirectional screw (5) is fixedly connected to a gear (10), and the inner wall of one side of the positioning frame (1) is fixedly connected to a rack (15), and the gear (10) is meshed with the rack (15).
2. The efficient fixture for machining brake discs according to claim 1, characterized in that: The outer walls of the side embossed plates (6) are fixedly connected to rubber pad one (11), the outer wall of the bottom end of the upper embossed plate (4) is fixedly connected to rubber pad two (13), and the outer wall of the top end of the lower embossed plate (7) is fixedly connected to rubber pad three (14).
3. The efficient fixture for machining brake discs according to claim 1, characterized in that: The upper embossed plate (4) is slidably connected to the inner wall of the positioning frame (1), the upper embossed plate (4) is located directly above the lower embossed plate (7), and the brake disc body (8) is slidably connected to the outer wall at the top end of the lower embossed plate (7).
4. The efficient fixture for machining brake discs according to claim 1, characterized in that: The outer wall of the bottom end of the one-way screw (2) is fixedly connected to a turntable (9), and the outer wall of the bottom end of the turntable (9) is provided with a handle, and the outer wall of the handle is provided with anti-slip grooves.
5. The efficient fixture for machining brake discs according to claim 1, characterized in that: The outer walls on both sides of the other side of the bottom of the positioning frame (1) are both provided with scale marks (16), and the outer walls on both sides of the bottom of the upper embossed plate (4) are both fixedly connected with pointers (12), and the pointers (12) are both adapted to the positions of the scale marks (16).
6. The efficient fixture for machining brake discs according to claim 1, characterized in that: A rectangular groove is provided on one side outer wall of the upper embossed plate (4), the rectangular groove is matched with the size of the rack (15), and the side embossed plate (6) is matched with the size of the brake disc body (8).
Citation Information
Patent Citations
Efficient clamp for machining brake disc of electromagnetic brake
CN219987348U