Cut-off device for glass fiber weaving and winding pultrusion pipe
By designing a processing box with an electric serrated knife and collection box, the closed cutting and debris recovery of glass fiber-woven pultruded pipe is realized, solving the problems of cutting debris splashing and collection difficulties in the prior art, providing safety and efficient pipe cutoff solutions.
Patent Information
- Application Number
- CN202421019440.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing glass fiber-woven pultrusion pipe cut-off device has problems such as splashing cutting debris and difficulty in collecting cutting debris.
A processing box with a through hole and a cylinder is designed, and a clamp and an electric saw blade are installed in the hole. The motor drives the screw and slides to keep the saw blade moving smoothly. The cutting debris is collected using a collection box and through the PLC. The controller enables automatic cutting and debris recovery.
The closed cutting method is realized, which avoids the splash of cutting debris, and facilitates debris recycling, solving the problem of difficulty in collecting cutting debris.
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Figure CN222308991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe processing equipment, in particular to a cutting device for a glass fiber braided pultruded pipe. Background Art
[0002] Braided Fiber Pultruded Pipe (BWFRP) is made of glass fiber and unsaturated resin as the main raw materials. It is fully automated through the use of professional equipment through the braiding, winding and pultrusion process. It consists of 4 layers: inner braided layer, longitudinal layer, circumferential layer and outer braided layer. BWFRP pipes have the advantages of high strength, strong impact resistance, good flexibility, corrosion resistance, high and low temperature resistance, flame retardant insulation, long service life, smooth inner and outer surfaces (easy to thread cables and wires, etc.), light product weight, non-toxic and green environmental protection. BWFRP pipes were once widely used in municipal engineering, civil aviation airports, docks, rail transit, power, communications and other projects in various urban areas.
[0003] During the installation stage of the glass fiber braided pultruded tube, in order to meet the installation requirements, the glass fiber braided pultruded tube needs to be cut. However, the existing tube cutting device often adopts an exposed processing method for cutting, which may cause cutting debris to splash and injure people, and the cutting debris is difficult to collect.
[0004] To this end, a cutting device for glass fiber braided pultruded pipe is proposed, which has the advantages of convenient pipe cutting and convenient cutting debris recovery, thereby solving the problems in the above-mentioned background technology. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a cutting device for a glass fiber braided pultruded tube.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cutting device for glass fiber braided pultruded tube, including a processing box, both sides of the processing box are provided with through holes, and a group of cylinders are fixedly installed on the periphery of each through hole, and a clamp is fixedly connected to one end of the cylinder facing the through hole, and the end face of the clamp is provided with an arc surface, two limit plates are welded on the left side of the inside of the processing box, and a pressure sensor is fixedly installed on the facing surfaces of the two limit plates, and a T-shaped slide bar is fixedly connected between the two limit plates, and a motor is fixedly installed at the inner corner of the processing box, and the motor The output end is fixedly connected with a screw through a coupling, a slide seat is slidably connected to the T-shaped slide bar, and a threaded sleeve threadedly connected to the screw rod is arranged on the inner side of the slide seat, an electric serrated knife is fixedly connected to the end of the slide seat away from the T-shaped slide bar, and the length of the electric serrated knife is adapted to the diameter of the through hole, two guide strips are welded to the bottom of the processing box, and a collecting box is arranged between the two guide strips, and V-shaped grooves are provided on the facing surfaces of the two guide strips, a guide frame is respectively welded on the left and right sides of the collecting box, and the surface of the guide frame is slidably connected to the V-shaped groove of the guide strip through a V-shaped protrusion.
[0007] As a further description of the above technical solution: positioning rings are welded on both sides of the processing box corresponding to the through holes, and the surfaces of the positioning rings are provided with clearance openings corresponding to the fixtures.
[0008] As a further description of the above technical solution: a bearing seat is arranged at one end of the screw away from the motor, and the bearing seat is connected to the uppermost limit plate in the processing box.
[0009] As a further description of the above technical solution: a T-shaped slide groove is provided on a side of the slide seat away from the electric serrated knife, and the T-shaped slide bar is slidably connected to the T-shaped slide groove.
[0010] As a further description of the above technical solution: the processing box is internally installed with a PLC controller, and the output end of the PLC controller is electrically connected to the motor and the electric serrated knife, and the pressure sensor is electrically connected to the PLC controller.
[0011] As a further description of the above technical solution: supports are welded on both the left and right sides of the bottom of the processing box, and the supports are in the shape of a right-angled triangle frame as a whole.
[0012] The utility model has the following beneficial effects:
[0013] In the utility model, a processing box with a collecting box at the bottom is used to form a cutting device for a glass fiber braided pultruded tube. By starting the motor in the processing box, the motor drives the screw fixed at its output end to rotate, and then the threaded sleeve built into the slide seat drives the electric serrated knife to move synchronously along the moving stage of the screw surface, and the stability of the movement of the electric serrated knife is maintained by the sliding connection between the T-shaped slide bar and the slide seat, so that the started electric serrated knife cuts the glass fiber braided pultruded tube clamped in the through hole, and the cutting debris falls into the collection box that can be detachably installed at the bottom of the processing box. Compared with the existing pipe cutting device, a closed cutting method is adopted, and the cutting debris is recycled, thereby solving the problems of cutting debris splashing and injuring people and difficulty in collecting cutting debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the external structure of the cutting device for the glass fiber braided pultruded tube of the utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of the cutting device for the glass fiber braided pultruded tube of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of a collecting box of a cutting device for a glass fiber braided pultruded tube according to the utility model.
[0017] Legend:
[0018] 1. Processing box; 2. Through hole; 3. Cylinder; 4. Clamp; 5. Positioning ring; 6. Support; 7. Collection box; 8. Guide strip; 9. Guide frame; 10. Limit plate; 11. Motor; 12. Screw; 13. Slide; 14. Threaded sleeve; 15. T-shaped slide; 16. Electric serrated knife; 17. Pressure sensor; 18. V-shaped groove. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] According to an embodiment of the utility model, a cutting device for a glass fiber braided pultruded tube is provided.
[0021] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-3As shown, according to the embodiment of the utility model, the cutting device for glass fiber braided pultruded tube includes a processing box 1, both sides of the processing box 1 are provided with through holes 2, and a group of cylinders 3 are fixedly installed on the periphery of each through hole 2, and a clamp 4 is fixedly connected to one end of the cylinder 3 facing the through hole 2, and the end face of the clamp 4 is provided with an arc surface, two limit plates 10 are welded on the left side of the processing box 1, and a pressure sensor 17 is fixedly installed on the facing surfaces of the two limit plates 10, and between the two limit plates 10 A T-shaped slide 15 is fixedly connected, a motor 11 is fixedly installed at the inner corner of the processing box 1, and a screw 12 is fixedly connected to the output end of the motor 11 through a coupling, a slide seat 13 is slidably connected to the T-shaped slide 15, and a threaded sleeve 14 threadedly connected to the screw 12 is arranged on the inner side of the slide seat 13, and an electric sawtooth knife 16 is fixedly connected to the end of the slide seat 13 away from the T-shaped slide 15, and the length of the electric sawtooth knife 16 is adapted to the diameter of the through hole 2, and two guide strips 8 are welded at the bottom of the processing box 1, and the two guide strips 8 are welded to the bottom of the processing box 1. A collecting box 7 is arranged between the guide bars 8, and the facing surfaces of the two guide bars 8 are provided with V-shaped grooves 18. A guide frame 9 is welded on the left and right sides of the collecting box 7, and the surface of the guide frame 9 is slidably connected with the V-shaped grooves 18 of the guide bars 8 through V-shaped protrusions. In order to achieve the purpose of automatic power off after the pipe is cut off, when the electric serrated knife 16 contacts the pressure sensor of the lower limit plate 10 in the processing box 1, when the pressure sensor 17 provided in conjunction with the same contacts, the PLC controller cuts off the power supply of the motor 11 and the electric serrated knife 16. On the contrary, when the electric serrated knife 16 contacts the pressure sensor of the upper limit plate 10 in the processing box 1, the PLC controller still cuts off the power supply of the motor 11 and the electric serrated knife 16. Secondly, in order to facilitate the starting of the motor 11 and the electric serrated knife 16, the device is also provided with a matching control switch corresponding to the motor 11 and the electric serrated knife 16. The installation position of the control switch is selected according to the actual use requirements, so as to facilitate the operator to perform operation and control.
[0022] In one embodiment, positioning rings 5 are welded on both sides of the processing box 1 corresponding to the through holes 2, and a clearance opening is opened on the surface of the positioning ring 5 corresponding to the clamp 4. The positioning ring 5 is arranged to provide a guide and support structure for the glass fiber braided pultruded tube to be cut, so that the glass fiber braided pultruded tube is easily cut, and the clearance opening is used to make way for the clamp 4.
[0023] In one embodiment, a bearing seat is provided at one end of the screw 12 away from the motor 11, and the bearing seat is connected to the uppermost limit plate 10 in the processing box 1. Through the setting of the bearing seat, reliable support is provided for the screw 12 while satisfying its rotation.
[0024] In one embodiment, a T-shaped slide groove is provided on one side of the slide 13 away from the electric serrated knife 16, and the T-shaped slide bar 15 is slidably connected to the T-shaped slide groove. The slide 13 and the T-shaped slide bar 15 are slidably connected to maintain the stability of the electric serrated knife 16 during the moving stage.
[0025] In one embodiment, the processing box 1 is equipped with a PLC controller, and the output end of the PLC controller is electrically connected to the motor 11 and the electric serrated knife 16, and the pressure sensor 17 is electrically connected to the PLC controller. The control circuit of the PLC controller can be realized by simple programming by technicians in this field, and the provision of power is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model no longer explains the control method and circuit connection in detail.
[0026] In one embodiment, supports 6 are welded on both the left and right sides of the bottom of the processing box 1, and the supports 6 are in the shape of a right-angled triangle frame as a whole. The support 6 is provided to maintain the supporting effect of the processing box 1.
[0027] Working principle:
[0028] When in use, first insert the glass fiber braided pultruded tube to be cut into the through hole 2 of the processing box 1. When the part of the glass fiber braided pultruded tube to be cut reaches the cutting station of the electric sawtooth knife 16, the cylinder 3 fixed on the outer periphery of the through hole 2 is started to extend, so that the clamp 4 fixed on the cylinder 3 with the arc surface set on its end face is against the outer wall of the glass fiber braided pultruded tube to clamp the glass fiber braided pultruded tube. When cutting, the motor 11 in the processing box 1 is started to drive the motor 11 to drive the screw 12 fixed at its output end to rotate, and then the threaded sleeve 14 built into the slide seat 13 moves along the surface of the screw 12 to drive the electric sawtooth knife 16 to move synchronously, and the T-shaped slide bar 15 is slidably connected to the slide seat 13. The electric serrated knife 16 maintains the smooth movement of the electric serrated knife 16, so that the electric serrated knife 16 after startup cuts the glass fiber braided pultruded tube clamped in the through hole 2, and the cutting debris falls into the collecting box 7 at the bottom of the processing box 1. When the electric serrated knife 16 contacts the pressure sensor of the lowermost limit plate 10 in the processing box 1 and the matching pressure sensor 17, the PLC controller cuts off the power supply of the motor 11 and the electric serrated knife 16. When it is necessary to clean the cutting debris, the collecting box 7 is pulled so that the L-shaped guide frame 9 of the collecting box 7 and the guide strip 8 at the bottom of the processing box 1 slide relative to each other until the collecting box 7 is completely separated from the processing box 1, and the debris can be cleaned.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cutting device for glass fiber braided pultruded tubes, comprising a processing box (1), characterized in that: Through holes (2) are provided on both sides of the processing box (1), and a group of cylinders (3) are fixedly installed on the periphery of each through hole (2), and a clamp (4) is fixedly connected to one end of the cylinder (3) facing the through hole (2), and the end face of the clamp (4) is provided with an arc surface, two limit plates (10) are welded on the left side of the inside of the processing box (1), and a pressure sensor (17) is fixedly installed on the facing surfaces of the two limit plates (10), and a T-shaped slide bar (15) is fixedly connected between the two limit plates (10), and a motor (11) is fixedly installed at the inner corner of the processing box (1), and a screw (12) is fixedly connected to the output end of the motor (11) through a coupling, and a sliding screw (12) is provided on the T-shaped slide bar (15). A slide seat (13) is connected, and a threaded sleeve (14) threadedly connected to the screw rod (12) is arranged on the inner side of the slide seat (13); an end of the slide seat (13) away from the T-shaped slide bar (15) is fixedly connected to an electric sawtooth knife (16), and the length of the electric sawtooth knife (16) is adapted to the diameter of the through hole (2); two guide bars (8) are welded to the bottom of the processing box (1), and a collection box (7) is arranged between the two guide bars (8), and the two guide bars (8) have V-shaped grooves (18) on their facing surfaces; a guide frame (9) is welded to the left and right sides of the collection box (7), and the surface of the guide frame (9) is slidably connected to the V-shaped groove (18) of the guide bar (8) through a V-shaped protrusion.
2. The cutting device for glass fiber braided pultruded tube according to claim 1 is characterized in that: Positioning rings (5) are welded to the two sides of the processing box (1) respectively corresponding to the through holes (2), and a clearance opening is opened on the surface of the positioning ring (5) corresponding to the clamp (4).
3. The cutting device for glass fiber braided pultruded tube according to claim 1 is characterized in that: A bearing seat is provided at one end of the screw rod (12) away from the motor (11), and the bearing seat is connected to the uppermost limit plate (10) in the processing box (1).
4. The cutting device for glass fiber braided pultruded tube according to claim 1, characterized in that: A T-shaped slide groove is provided on a side of the slide seat (13) away from the electric sawtooth knife (16), and the T-shaped slide bar (15) is slidably connected to the T-shaped slide groove.
5. The cutting device for glass fiber braided pultruded tube according to claim 1, characterized in that: The processing box (1) is internally installed with a PLC controller, and the output end of the PLC controller is electrically connected to the motor (11) and the electric sawtooth knife (16), and the pressure sensor (17) is electrically connected to the PLC controller.
6. The cutting device for glass fiber braided pultruded tube according to claim 1, characterized in that: Supports (6) are welded on both the left and right sides of the bottom of the processing box (1), and the support (6) is in the shape of a right-angled triangle frame as a whole.