Solid waste based foam concrete block production device

By using a combined structure of hydraulic rods and cutting wires in the foam concrete production device, the integration of cutting and mold release in the mold frame is achieved, solving the problem of low production efficiency of traditional foam concrete and improving production efficiency and quality.

CN222309227UActive Publication Date: 2025-01-07SHANDONG JIAOTONG UNIV +1
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Patent Information

Application Number
CN202420828234.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-01-07
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

After being released, traditional foam concrete needs to be transported to a cutting machine for cutting, resulting in low production efficiency and a solid waste-based foam concrete block production device is needed to solve this problem.

Method used

A solid waste-based foam concrete block production device is designed, including displacement plates, mold frames, hydraulic rods, electromagnetic blocks and cutting wires. The cutting wires are cut into blocks in the mold frame through the telescopic power of the hydraulic rod, and the cutting wires are cut into pieces in the mold frame and through The crane is demolded, realizing the integrated processing of shaping and cutting of foam concrete.

Benefits of technology

It improves the production efficiency and production quality of foam concrete blocks, ensures neatness of cutting, and facilitates material transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solid waste based foam concrete building block production device, which belongs to the technical field of building block production, and comprises a displacement plate, a mold frame is placed on the displacement plate through a positioning groove, two side plates are arranged in the mold frame, the two side plates are inserted in the mold frame in a sliding manner through sliding strips, and the sliding strips are arranged on the mold frame. A plurality of cutting wires are jointly and fixedly arranged on the close sides of the two side plates, a bottom plate is inserted into the mold frame in a sliding and penetrating mode, and the bottom plate is located above the cutting wires; according to the utility model, the mold frame is gradually hoisted by the crane, so that the demolding of materials is realized, and during the period, the molding and cutting integrated processing effect of foam concrete is realized through in-mold cutting of the materials in the mold frame, so that the production efficiency of foam concrete blocks is improved, and the production cost is reduced. And in-mold materials in the mold frame are limited by the mold frame during cutting, so that the materials can be cut more tidily, and the production quality can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of block production, and in particular relates to a solid waste-based foamed concrete block production device. Background Art

[0002] Foamed concrete is a new type of lightweight thermal insulation material with a large number of closed pores formed by using the foaming system of the foaming machine to fully foam the foaming agent mechanically, and evenly mix the foam with cement slurry, and then pour it into place or mold it through the pumping system of the foaming machine, and then naturally curing it. It is a bubble-like thermal insulation material, and its outstanding feature is that it forms closed foam pores inside the concrete, making the concrete lighter and more thermally insulating.

[0003] After demoulding, traditional foam concrete needs to be transported to a special cutting machine for cutting before it can be discharged. During this period, it takes a certain amount of time to transport the material to the cutting point, which is not conducive to the efficient production of foam concrete blocks. Therefore, a solid waste-based foam concrete block production device is needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a solid waste-based foamed concrete block production device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a solid waste-based foam concrete block production device, comprising a displacement plate, a mold frame is placed on the displacement plate through a positioning groove, two side plates are arranged inside the mold frame, the two side plates are slidably inserted in the mold frame through a slide bar, a plurality of cutting wires are fixedly arranged on the adjacent sides of the two side plates, a bottom plate is inserted and slidably penetrated inside the mold frame, the bottom plate is located above the cutting wires, the upper surfaces of the two side plates are fixedly connected with connecting blocks, the front and back sides of the mold frame are fixedly connected with a first hydraulic rod, the top ends of the two first hydraulic rods are respectively fixedly connected to the two connecting blocks, the adjacent sides of the two connecting blocks are fixedly connected with a plurality of connecting rods, the front and back sides of the displacement plate are fixedly connected with a second hydraulic rod, one end of the two second hydraulic rods is fixedly connected with a fixed block, one side of the fixed block is fixedly connected with an electromagnetic block, and one side of the electromagnetic block is magnetically attracted to one side of the bottom plate.

[0006] By setting the above structure, when the material in the mold frame solidifies to a degree that can be cut, the second hydraulic rod can be started, and the fixed block can draw the bottom plate out of the mold frame through the electromagnetic block under the telescopic power of the second hydraulic rod, and then the first hydraulic rod can be started, and the side plate is driven to gradually slide upward through the connecting block under the telescopic power of the first hydraulic rod. During this period, the cutting wire between the two side plates will also be displaced upward, so that the cutting wire cuts the material in the mold frame into blocks through displacement, and finally the mold frame is gradually lifted by the crane to realize demoulding of the material. During this period, through the in-mold cutting of the material in the mold frame, the integrated processing effect of shaping and cutting of foam concrete is realized, which helps to improve the production efficiency of foam concrete blocks, and because the in-mold material in the mold frame is restricted by the mold frame during cutting, it can be cut more neatly, which helps to improve production quality.

[0007] As a preferred implementation, the bottom plate is located between two side plates.

[0008] As a preferred implementation, a limiting block is fixedly connected to one side of the mold frame.

[0009] As a preferred implementation, a plurality of movable rollers are provided on the displacement plate, and the movable rollers are located below the bottom plate.

[0010] As a preferred implementation, a hanger is fixedly connected to the mold frame, and a hanging ring is fixedly connected to the hanger.

[0011] As a preferred implementation, a displacement mechanism is provided on the lower surface of the displacement plate.

[0012] By setting a moving roller, when the bottom plate is pulled out, the bottom plate will move to the moving roller, which makes it easier to align the bottom plate and insert it into the mold frame next time. The limiting block can limit the bottom plate. By setting a displacement mechanism, the demoulding and cut materials on the displacement plate can be conveniently transported.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model, by setting the above structure, when the material in the mold frame is solidified to a degree that can be cut, the second hydraulic rod can be started, and the fixed block can draw the bottom plate out of the mold frame through the electromagnetic block under the telescopic power of the second hydraulic rod, and then the first hydraulic rod can be started, and the side plate is driven to gradually slide upward through the connecting block under the telescopic power of the first hydraulic rod. During this period, the cutting wire between the two side plates will also be displaced upward, so that the cutting wire cuts the material in the mold frame into blocks through the displacement, and finally the mold frame is gradually lifted by the crane, thereby realizing demolding of the material. During this period, through the in-mold cutting of the material in the mold frame, the integrated processing effect of shaping and cutting of the foam concrete is realized, which helps to improve the production efficiency of the foam concrete blocks, and because the in-mold material in the mold frame is restricted by the mold frame during cutting, it can be cut more neatly, thereby helping to improve production quality.

[0015] The utility model provides a movable roller, when the bottom plate is pulled out, the bottom plate will move onto the movable roller, which makes it convenient to align the bottom plate and insert it into the mold frame next time. The limiting block can limit the bottom plate, and the displacement mechanism can be provided to facilitate demoulding on the displacement plate and conveying of the cut materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the mold frame cross section of the utility model;

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the mold frame of the utility model;

[0019] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the utility model.

[0020] In the figure: 1. displacement plate; 2. positioning groove; 3. mold frame; 4. side plate; 5. slide bar; 6. cutting wire; 7. bottom plate; 8. connecting block; 9. first hydraulic rod; 10. connecting rod; 11. second hydraulic rod; 12. fixed block; 13. electromagnetic block; 14. limiting block; 15. moving roller; 16. hanger; 17. lifting ring; 18. displacement mechanism. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the embodiments.

[0022] The following examples are used to illustrate the present invention, but cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0023] See also Figure 1-4 The utility model provides a solid waste-based foam concrete block production device, including a displacement plate 1, a mold frame 3 is placed on the displacement plate 1 through a positioning groove 2, two side plates 4 are arranged inside the mold frame 3, the two side plates 4 are slidably inserted in the mold frame 3 through a slide bar 5, and the adjacent sides of the two side plates 4 are fixedly provided with a plurality of cutting wires 6, a bottom plate 7 is inserted and slidably penetrated inside the mold frame 3, and the bottom plate 7 is located above the cutting wires 6, and the upper surfaces of the two side plates 4 are fixedly connected with connecting blocks 8, the front and back sides of the mold frame 3 are fixedly connected with a first hydraulic rod 9, the top ends of the two first hydraulic rods 9 are respectively fixedly connected to the two connecting blocks 8, and the adjacent sides of the two connecting blocks 8 are fixedly connected with a plurality of connecting rods 10, the front and back sides of the displacement plate 1 are fixedly connected with a second hydraulic rod 11, one end of the two second hydraulic rods 11 is fixedly connected with a fixed block 12, one side of the fixed block 12 is fixedly connected with an electromagnetic block 13, and one side of the electromagnetic block 13 is magnetically attracted On one side of the bottom plate 7, by setting the above-mentioned structure, when the material in the mold frame 3 solidifies to a degree that can be cut, the second hydraulic rod 11 can be started, and the fixed block 12 can pull the bottom plate 7 out of the mold frame 3 through the electromagnetic block 13 under the telescopic power of the second hydraulic rod 11, and then the first hydraulic rod 9 can be started, and the side plate 4 is driven to gradually slide upward through the connecting block 8 under the telescopic power of the first hydraulic rod 9. During this period, the cutting wire 6 between the two side plates 4 will also be displaced upward, so that the cutting wire 6 cuts the material in the mold frame 3 into blocks through displacement, and finally the mold frame 3 is gradually lifted by the crane, thereby realizing demolding of the material. During this period, through the in-mold cutting of the material in the mold frame 3, the integrated processing effect of shaping and cutting of the foam concrete is realized, which helps to improve the production efficiency of the foam concrete blocks, and the in-mold material in the mold frame 3 is restricted by the mold frame 3 during cutting, so that it can be cut more neatly, which helps to improve the production quality.

[0024] The bottom plate 7 is located between the two side plates 4 .

[0025] A limiting block 14 is fixedly connected to one side of the mold frame 3 .

[0026] A plurality of moving rollers 15 are provided on the displacement plate 1 , and the moving rollers 15 are located below the bottom plate 7 .

[0027] A hanger 16 is fixedly connected to the mold frame 3 , and a hanging ring 17 is fixedly connected to the hanger 16 .

[0028] A displacement mechanism 18 is provided on the lower surface of the displacement plate 1. By providing a moving roller 15, when the bottom plate 7 is pulled out, the bottom plate will move onto the moving roller 15, so that it is convenient for the bottom plate 7 to be aligned and inserted into the mold frame 3 next time. The limiting block 14 can limit the bottom plate 7. By providing the displacement mechanism 18, the demolding and cut materials on the displacement plate 1 can be conveniently transported.

[0029] The working principle and use process of the utility model are as follows: first, when the material in the mold frame 3 solidifies to a degree that can be cut, the second hydraulic rod 11 can be started, and the fixed block 12 can pull the bottom plate 7 out of the mold frame 3 through the electromagnetic block 13 under the telescopic power of the second hydraulic rod 11, and then the first hydraulic rod 9 can be started, and the side plate 4 can be driven to gradually slide upward through the connecting block 8 under the telescopic power of the first hydraulic rod 9. During this period, the cutting wire 6 between the two side plates 4 will also be displaced upward, so that the cutting wire 6 cuts the material in the mold frame 3 into blocks through displacement, and finally the lifting ring 17 on the hanger 16 is connected by a crane, and the mold frame 3 is gradually lifted, thereby realizing demolding of the material. During this period, through the in-mold cutting of the material in the mold frame 3, the integrated processing effect of shaping and cutting of the foam concrete is realized, which helps to improve the production efficiency of the foam concrete blocks, and the in-mold material in the mold frame 3 is restricted by the mold frame 3 during cutting, so that it can be cut more neatly.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A solid waste-based foamed concrete block production device, comprising a displacement plate (1), characterized in that: A mold frame (3) is placed on the displacement plate (1) through a positioning groove (2), and two side plates (4) are arranged inside the mold frame (3). The two side plates (4) are slidably inserted into the mold frame (3) through a slide bar (5), and a plurality of cutting wires (6) are fixedly arranged on the adjacent sides of the two side plates (4). A bottom plate (7) is inserted and slidably penetrated inside the mold frame (3), and the bottom plate (7) is located above the cutting wires (6). The upper surfaces of the two side plates (4) are fixedly connected to connecting blocks (8), and the front and back sides of the mold frame (3) are A first hydraulic rod (9) is fixedly connected, the top ends of the two first hydraulic rods (9) are respectively fixedly connected to the two connecting blocks (8), the adjacent sides of the two connecting blocks (8) are commonly fixedly connected to a plurality of connecting rods (10), the front and back sides of the displacement plate (1) are both fixedly connected to a second hydraulic rod (11), one end of the two second hydraulic rods (11) is commonly fixedly connected to a fixing block (12), one side of the fixing block (12) is fixedly connected to an electromagnetic block (13), and one side of the electromagnetic block (13) is magnetically attracted to one side of the bottom plate (7).

2. A solid waste-based foamed concrete block production device according to claim 1, characterized in that: The bottom plate (7) is located between the two side plates (4).

3. The solid waste-based foamed concrete block production device according to claim 1, characterized in that: A limiting block (14) is fixedly connected to one side of the mold frame (3).

4. The solid waste-based foamed concrete block production device according to claim 1, characterized in that: A plurality of moving rollers (15) are arranged on the displacement plate (1), and the moving rollers (15) are located below the bottom plate (7).

5. The solid waste-based foamed concrete block production device according to claim 1, characterized in that: The mold frame (3) is fixedly connected to a hanger (16), and the hanger (16) is fixedly connected to a hanging ring (17).

6. The solid waste-based foamed concrete block production device according to claim 1, characterized in that: A displacement mechanism (18) is provided on the lower surface of the displacement plate (1).

Citation Information

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