Cement-based fiber light concrete steel bar truss floor support template production system

Abstract

The utility model discloses a cement-based fiber light concrete steel bar truss floor support template production system. The cement-based fiber light concrete steel bar truss floor support template production system comprises a demolding and forming roller way conveyor, a demolding stacker crane, an upper and lower frame bottom mold lifter, a slurry casting machine, a curing frame transfer crane, a truss steel bar placing vibration press, a finished plate stacking machine, a finished plate disassembling machine and the like. The production process is reasonable in process design, has the characteristics of high mechanization and automation, adopts a production process mode of an automatic control system, can be used for producing floor support templates of various specifications, is simple to operate, few in production procedures and high in efficiency, and can realize rapid production of the cement-based fiber light concrete steel bar truss floor support templates and reduce the production cost. According to the utility model, a template finished product is placed in the constant-temperature curing kiln for curing, so that the hardening forming of the floor support template can be quickly realized, and each performance index of the base material fiber lightweight microporous concrete is ensured to meet the requirements.

Description

Technical Field

[0001] The utility model relates to the technical field of building product production, in particular to a cement-based fiber light concrete steel bar truss floor bearing template production system. Background Art

[0002] With the rapid development of my country's construction industry, various new building materials and structural systems have emerged, and at the same time, higher requirements have been put forward for the construction period. Among them, cement-based fiber light concrete reinforced truss floor formwork, as an advanced composite structural system, has been widely used in various construction scenarios. As a rapidly developing new technology material, it can significantly improve construction efficiency and greatly reduce construction costs due to its factory production, on-site assembly construction, and fast and convenient installation.

[0003] At present, the traditional production process design of cement-based fiber lightweight concrete reinforced truss floor formwork is backward, the production method is complicated, and the mechanization degree of the production system is low; especially in actual production, processes such as slurry hopper pouring, steel truss placement and vibration pressing all require manual operation, which makes the formwork production efficiency low and the overall cost high. Utility Model Content

[0004] The purpose of the utility model is to solve the technical problems of backward production process design, complex production method and low mechanization degree of production system of existing cement-based fiber light concrete steel truss floor bearing formwork, and to provide a highly mechanized and automated cement-based fiber light concrete steel truss floor bearing formwork production system.

[0005] To achieve its purpose, the utility model adopts the following technical solutions:

[0006] A cement-based fiber lightweight concrete steel truss floor bearing template production system, the floor bearing template comprises a bottom mesh cloth layer, and a steel wire mesh and a steel truss arranged on the mesh cloth layer and tied by wire tying, wherein the mesh cloth layer, the steel wire mesh and the steel truss are composited by pouring a fiber lightweight microporous concrete layer to form the floor bearing template;

[0007] The floor decking template production system includes a demoulding roller conveyor and a forming roller arranged in parallel

[0008] A curing frame is provided between the stripping roller conveyor and the forming roller conveyor, and a curing kiln is provided at the unloading end of the forming roller conveyor;

[0009] The demoulding roller conveyor is used to convey the bottom plate mold, and a finished plate dismantling machine is provided between the feeding end and the curing kiln. A demoulding stacker, a bottom mold cleaning station, a bottom mold assembly station and a bottom mold oiling station are provided in sequence on one side of the demoulding roller conveyor near the finished plate dismantling machine; an upper bottom mold elevator is provided at the other end of the demoulding roller conveyor, and a first curing frame transfer crane is provided on one side of the upper bottom mold elevator;

[0010] The feeding end of the forming roller conveyor is provided with a lower bottom mold elevator, a finished plate stacking machine is provided between the unloading end and the curing kiln, and a mesh cloth cutting machine, a pouring hopper, a vibration leveling device, a truss steel bar placement vibration press and a PLC control cabinet are provided in sequence between the feeding end and the unloading end;

[0011] The curing rack placement track is provided with a plurality of curing racks connected by bottom pulleys, which extend to the middle position of one end of the upper bottom mold elevator and the lower bottom mold elevator, and a curing rack transfer station is provided, which extends to the middle position of one end of the finished board stacking machine and the finished board disassembling machine, and a second curing rack transfer crane is provided;

[0012] The PLC control cabinet is electrically connected to the electronic control components of the demoulding roller conveyor, the forming roller conveyor, the demoulding stacker, the upper bottom mold elevator, the lower bottom mold elevator, the finished board stacking machine, the finished board dismantling machine, the first curing frame transfer crane, the second curing frame transfer crane, the slurry pouring machine, and the truss steel bar placement vibration press.

[0013] As a further improvement of the technical solution of the utility model, the pouring hopper is used to pour fiber lightweight microporous concrete slurry onto the mesh cloth layer, and the slurry in the pouring hopper is supplied by a slurry pouring machine located on one side of the pouring hopper.

[0014] Furthermore, the slurry pouring machine is connected to the mortar bin through a spiral feeding pipe, and is connected to the light aggregate bin through a belt conveyor.

[0015] Furthermore, the pouring hopper is mounted above the forming roller conveyor through a pouring machine.

[0016] Furthermore, the mesh cloth cutting machine and the vibration flattening device are respectively arranged above the forming roller conveyor, and the truss steel bar placement vibration press and the PLC control cabinet are arranged on one side of the forming roller conveyor.

[0017] Furthermore, a kiln entry shuttle vehicle is provided at the kiln entrance of the curing kiln, and a kiln exit shuttle vehicle is provided at the kiln exit; a kiln entry car hooking machine and a kiln exit car hooking machine are provided in the curing kiln.

[0018] Furthermore, the bottom of the in-kiln ferry vehicle and the out-kiln ferry vehicle is provided with a wheel group, which is independently controlled and can move back and forth in the kiln mouth ferry pit along the arrangement direction of the forming roller conveyor.

[0019] Furthermore, the in-kiln hooking machine and the out-kiln hooking machine are independently controlled and can move back and forth on the track in the curing kiln to pull the curing rack with the finished panels placed thereon into and out of the curing kiln.

[0020] Furthermore, the demoulding roller conveyor is driven by a first motor, and the forming roller conveyor is driven by a second motor.

[0021] Furthermore, the PLC control cabinet is also electrically connected to the kiln ferry car, the kiln ferry car, the kiln car hooking machine and the kiln car hooking machine electronic control components, as well as the first motor and the second motor.

[0022] The beneficial effects of the utility model are:

[0023] 1. The production system of the utility model has reasonable process design, is highly mechanized and automated, and adopts a production process mode of an automated control system, which can be used to produce floor bearing formworks of various specifications. Through the cooperation of demoulding and forming roller conveyors, demoulding stackers, upper and lower bottom formwork elevators, finished board stacking and dismantling machines, slurry pouring machines, curing frame transfer cranes, truss steel bar placement vibration presses and other advanced devices, it can quickly cast and form cement-based fiber lightweight concrete steel bar truss floor bearing formworks, and has simple operation, few production processes and high efficiency, which can realize the rapid production of cement-based fiber lightweight concrete steel bar truss floor bearing formworks and reduce production costs.

[0024] 2. The utility model arranges a vibration leveling device at a workstation after the slurry pouring machine, so that the slurry concrete layer can be leveled and compacted to the designed thickness of the mold, and the size and quality of the formwork product can be effectively controlled, thereby facilitating the subsequent operations such as the placement of truss reinforcement bars, which is convenient and quick.

[0025] 3. After pouring, the formwork products are quickly stacked on the curing rack by the finished plate stacking machine, and the curing rack is pushed into the constant temperature curing kiln for curing by the kiln hook machine through the kiln shuttle car, which can quickly realize the hardening and forming of the products and ensure that the performance indicators of the base fiber lightweight microporous concrete meet the requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the cement-based fiber light concrete reinforced truss floor bearing template produced by the production system of the utility model;

[0027] Figure 2 It is a cross-sectional view of a cement-based fiber light concrete reinforced truss floor bearing template produced by the production system of the utility model;

[0028] Figure 3 This is a plan layout diagram of each device in the production system of cement-based fiber light concrete reinforced truss floor bearing formwork of the utility model;

[0029] Figure 4 for Figure 3 A magnified view of the part A in the middle;

[0030] Figure 5 for Figure 3 A magnified view of the part B in the middle;

[0031] Figure 6 It is a schematic diagram of the structure of the upper and lower bottom mold lifting frames;

[0032] Figure 7 This is a schematic diagram of the structure of the hook machine for entering and exiting the kiln;

[0033] Reference numerals: 1. demoulding roller conveyor; 2. forming roller conveyor; 3. demoulding palletizer; 4. bottom plate mold; 5. bottom mold cleaning station; 6. bottom mold assembly station; 7. bottom mold oil spraying station; 8. First motor; 9. Upper bottom mold lift; 10. Lower bottom mold lift; 11. First curing frame transfer crane; 12. Curing frame transfer station; 13. Second motor; 14. Mesh cloth cutting machine; 15. Slurry pouring machine; 16. Pouring hopper; 17. Spiral feed pipe; 18. Mortar bin; 19. Light aggregate bin; 20. Belt conveyor; 21. Vibration leveling device; 22. Truss steel bar placement vibration press; 23. PLC control cabinet; 24. Finished board stacking machine; 25. Curing frame placement track; 26. Kiln ferry car; 27. Second curing frame transfer crane; 28. Kiln car hooking machine; 29. ​​Kiln ferry car; 30. Kiln car hooking machine; 31. Finished board disassembly machine ; 32. Floor bearing formwork; 33. Lower mesh cloth layer; 34. Steel mesh; 35. Fiber lightweight microporous concrete layer; 36. Steel truss; 37. Curing frame; 38. Curing kiln; 39. Pouring machine frame; 40. Kiln exit lane; 41. The third motor; 42. The fourth motor; 43. The fifth motor; 44. The large frame; 45. Curing frame placement rack; 46. The sixth motor; 47. The roller group; 48. The sprocket; 49. The first transmission shaft; 50. The seventh motor; 51. The second transmission shaft; 52. The frame; 53. The hook machine roller; 54. The seventh motor; 55. The chain; 56. The wire rope; 57. The trolley with hook slider; 58. The pulley; 59. The travel switch; 60. The hook block. DETAILED DESCRIPTION

[0034] The technical scheme and technical principle of the optimal embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0035] It should be noted that in the following embodiments, the demoulding roller conveyor 1 and the forming roller conveyor 2 have the same structure and are existing roller conveyors, which are composed of a motor, a roller, an electronic control system, etc. The motor operation is controlled by the control system, and the motor provides roller conveying power to drive the roller operation; the upper bottom mold elevator 9 and the lower bottom mold elevator 10 have similar structures and functions, except that the upper and lower objects are different, and are composed of a large frame 44, a curing frame placement frame 45, a sixth motor 46, a roller group 47, a sprocket 48, a first transmission shaft 49, a sixth motor 50, a second transmission shaft 51, and a control system, wherein the large frame 44 is located in the machine pit, and the roller group 47 is arranged in the large frame 44, and its bottom is fixedly connected to the large frame 44, and it is composed of a plurality of conveying rollers arranged in parallel according to the width of the product; the curing frame placement frame 45 is connected to the sprocket 48 and the large frame 44 through the chains arranged at the four corners. Connection; Motor 46 is used to control the first roller in the roller group 47 to transport the bottom mold reciprocatingly; the seventh motor 50 provides power to the first transmission shaft 49 and the second transmission shaft 51 through the chain to lift and lower the curing frame placement rack 45; when it is working, the four legs of the curing frame 37 with the bottom plate mold 4 are placed on the four corners of the curing frame placement rack 45, and through the control system, the seventh motor 50 starts to work, drives the transmission shafts 49 and 51 through the chain, and starts to lift and lower the curing frame placement rack 45. Every time it descends or ascends one level, the motor 46 starts to run, drives the roller group 47, and stops after the bottom plate mold 4 is input or output from the curing frame 37 to the set position. Subsequently, the control system continues to control the seventh motor 50 to drive the chain to lift or lower the curing frame placement rack 45, and continue to stack and output subsequent molds until all the bottom plate molds 4 on the single curing frame 37 are stacked or removed from the shelf.

[0036] The curing frame transfer crane was purchased from Shandong Qixing Industrial Co., Ltd.; the slurry pouring machine 15 model is a JDC500 mixing box, manufactured by Zhengzhou Changli Machinery Manufacturing Co., Ltd.; the truss steel bar placement vibration press manufacturer is Shandong Qixing Industrial Co., Ltd.; the kiln shuttle bus was purchased from Zibo Dingnuo Machinery Co., Ltd.

[0037] The kiln hooking machine is composed of a frame 52, a hooking machine drum 53, a seventh motor 54, a chain 55, a wire rope 56, a trolley with a hook slider 57, a pulley 58, and a travel switch 59, wherein the frame 52 is arranged in the hooking machine pit, the trolley with a hook slider 57 is arranged on the frame track of the frame 52, the trolley with a hook slider 57 is composed of a trolley with a wheel shell and a hook block 60, wherein the hook block 60 is connected to the shell through a small shaft, and the hook block 60 can be turned over; the wire rope 56 is connected to the trolley with a hook slider 57 via the hooking machine drum 53, and is connected to the pulley 58 arranged at the tail of the frame 52, and the seventh motor 54 is connected to the hooking machine drum 53 through the chain 55 Then, during operation, the trolley 57 with hook slider is provided with reciprocating power; when the trolley 57 with hook slider moves forward, the tail of the hook block 60 is blocked by the trolley shell, and the hook block 60 remains upright, so that the hook block 60 hooks the cross bar at the bottom of the maintenance frame 37 to make the maintenance frame 37 move forward. After moving to the position of the travel switch 59, the trolley 57 with hook slider moves into place and starts to return. On the way back, when the hook block 60 touches the maintenance frame 37, it can be turned 90 degrees clockwise (lowering its head) with the help of touch pressure to allow the hook machine to pass. After passing, the touch pressure disappears, and because the tail of the hook block 60 is heavier, the hook block 60 immediately returns to an upright state, and the hook machine continues to carry out subsequent hooking and exiting work of the maintenance frame 37.

[0038] The vibration leveling device 21 refers to patent CN206768605U (a vibration leveling device for steel box girder bridge deck concrete paving). The demoulding stacker 3 can refer to patent CN218433621U (a demoulding stacker). The mesh cloth cutting machine 14 can refer to patent CN114393682A (an automatic cutting machine for mesh cloth of insulation template without disassembly). The finished board stacking machine 24 can refer to patent CN108974957A (a lifting stacking machine for insulation template production). The finished board disassembling machine 31 can refer to patent CN216862913U (a disassembling machine). The PLC control cabinet 23 is a Siemens control cabinet.

[0039] The raw materials and mass proportions of the cement-based fiber lightweight concrete are as follows: 280-560 kg / m³ of aluminum-silicon-based low shrinkage fast-hardening cement; 70-140 kg / m³ of ordinary silicate cement; 150-220 kg / m³ of mineral admixture; 20 kg / m³ of expanded perlite; 3-5 kg / m³ of foaming stabilizer; 2-5 kg / m³ of glass fiber, polypropylene fiber and basalt fiber; and 1.5 kg / m³ of water reducer. The above raw materials can all be obtained from commercial channels. It uses fast-hardening low-shrinkage cement as a gelling material, mineral admixtures and expanded perlite as aggregates, a variety of fibers with different elastic moduli as reinforcing materials, and foaming stabilizers and water reducers as functional regulating materials. It adopts a compressed air foaming process to introduce tiny closed pores with a diameter of less than 1 mm into the base cement (ordinary silicate cement). The water-cement ratio is 0.50-0.65, and the slurry bulk density is 900-1200 kg / m³. It is used to constitute the structural layer of the product of the utility model. The fiber lightweight concrete itself has the characteristics of thermal insulation, light weight and high strength, and meets the current energy-saving standards for floor decking.

[0040] Reference Figure 1-Figure 7 The utility model provides a cement-based fiber light concrete steel truss floor bearing template production system, wherein the floor bearing template 32 includes a bottom mesh cloth layer 33, and a steel wire mesh 34 and a steel truss 36 arranged on the mesh cloth layer 33 and tied by wires, wherein the mesh cloth layer 33, the steel wire mesh 34 and the steel truss 36 are compositely formed by pouring a fiber light microporous concrete layer 35 on the mesh cloth layer 33;

[0041] The floor decking template production system comprises a demoulding roller conveyor 1 and a forming roller conveyor 2 arranged in parallel, a curing frame placement track 25 is provided between the demoulding roller conveyor 1 and the forming roller conveyor 2, and a curing kiln 38 is provided at the unloading end of the forming roller conveyor 2;

[0042] The demoulding roller conveyor 1 is used to convey the bottom plate mold 4, and a finished plate dismantling machine 31 is provided between the feeding end and the curing kiln 38. A demoulding stacker 3, a bottom mold cleaning station 5, a bottom mold assembly station 6 and a bottom mold oiling station 7 are provided in sequence on one side of the demoulding roller conveyor 1 near the finished plate dismantling machine 31; the other end of the demoulding roller conveyor 1 is provided with an upper bottom mold elevator 9, and a first curing frame transfer crane 11 is provided on one side of the upper bottom mold elevator 9;

[0043] The forming roller conveyor 2 is provided with a lower mold elevator 10 at the feeding end, a finished plate stacking machine 24 is provided between the feeding end and the curing kiln 38, and a mesh cloth cutting machine 14, a pouring hopper 16, a vibration leveling device 21, a truss steel bar placement vibration press 22 and a PLC control cabinet 23 are provided in sequence between the feeding end and the unloading end;

[0044] The curing frame placement rail 25 is provided with a plurality of curing frames 37 connected by a bottom pulley, which extends to the middle position between one end of the upper bottom mold elevator 9 and the lower bottom mold elevator 10, and a curing frame transfer station 12 is provided, which extends to the middle position between one end of the finished board stacking machine 24 and the finished board disassembling machine 31, and a second curing frame transfer crane 27 is provided.

[0045] Specifically, the pouring hopper 16 is used to pour the fiber lightweight microporous concrete layer 35 onto the mesh cloth layer 33, and the slurry in the pouring hopper 16 is supplied by a slurry pouring machine 15 located on one side thereof. The slurry pouring machine 15 is connected to the mortar bin 18 through a spiral feeding pipe 17, and is connected to the lightweight aggregate bin 19 through a belt conveyor 20.

[0046] Specifically, the pouring hopper 16 is disposed above the forming roller conveyor 2 via a pouring machine frame 39 .

[0047] Specifically, the mesh cloth cutting machine 14 and the vibration flattening device 21 are respectively arranged above the forming roller conveyor 2, and the truss steel bar placement vibration press 22 and the PLC control cabinet 23 are arranged on one side of the forming roller conveyor 2.

[0048] Specifically, the curing kiln 38 is provided with a kiln ferry 26 at the kiln entrance, and a kiln ferry 29 at the kiln exit; the curing kiln 38 is provided with a kiln entry hook machine 28 and a kiln exit hook machine 30. The kiln entry ferry 26 and the kiln exit ferry 29 are provided with a wheel set at the bottom, which is independently controlled and can move back and forth in the kiln entrance ferry pit along the arrangement direction of the forming roller conveyor 2. The kiln entry hook machine 28 and the kiln exit hook machine 30 are independently controlled and can move back and forth on the track in the curing kiln 38, and are used to pull the curing rack 37 with the finished board placed in it into and out of the curing kiln 38.

[0049] Specifically, the demoulding roller conveyor 1 is driven by a first motor 8 , and the forming roller conveyor 2 is driven by a second motor 13 .

[0050] Specifically, the PLC control cabinet 23 is electrically connected to the demoulding roller conveyor 1, the forming roller conveyor 2, the demoulding stacker 3, the upper bottom mold elevator 9, the lower bottom mold elevator 10, the finished board stacker 24, the finished board dismantling machine 31, the first curing frame transfer crane 11, the second curing frame transfer crane 27, the slurry pouring machine 15, the truss steel bar placement vibrating press 22, the kiln ferry 26, the kiln ferry 29, the kiln hooking machine 28 and the kiln hooking machine 30, as well as the first motor 8 and the second motor 13.

[0051] When the floor decking formwork production device of the utility model is in use, first, the vacant curing frame 37 on the curing frame transfer station 12 is placed on the upper bottom mold elevator 9 through the first curing frame transfer crane 11, and the demoulding roller conveyor 1 is started to transport the bottom plate mold 4 that has been assembled and sprayed with oil to the curing frame 37, and then the curing frame 37 is clamped to the lower bottom mold elevator 10 through the first curing frame transfer crane 11; then, the forming roller conveyor 2 is started, and the bottom plate mold 4 is arranged on the forming roller conveyor 2 according to the designed spacing in sequence through the conveying rollers of the lower bottom mold elevator 10. The first curing frame transfer crane 11 continues to clamp the empty curing frame 37 from the curing frame transfer station 12 and place it on the upper bottom mold elevator 9, and put the subsequent mold assembly and oil injection completed bottom plate mold 4 on the curing frame 37. After the bottom plate mold 4 on the lower bottom mold elevator 10 is transported, the first curing frame transfer crane 11 clamps the empty curing frame 37 to the curing frame transfer station 12, and performs the upper and lower bottom mold work in a round trip cycle. As the forming roller conveyor 2 moves to the right, the first bottom plate mold 4 is first sent to the mesh cloth laying station, and the bottom mesh cloth layer 33 is laid by the mesh cloth cutting machine 14 set above the forming roller conveyor 2, and then it is transported to the bottom of the pouring hopper 16 on the pouring machine frame 39. Start the slurry pouring machine 15, mix the fiber lightweight microporous concrete slurry according to the formula requirements, and feed various raw materials to the small material scale under the action of the spiral feeding pipe 17 on the mortar bin 18 and the belt conveyor 20 on the lightweight aggregate bin 19. Put water on the water weighing scale, first fill water and then unload, unload various raw materials into the slurry pouring machine 15 for stirring, and unload them into the pouring hopper 16 after stirring evenly. As the base plate mold 4 moves forward, unloading starts from the pouring hopper 16, and the slurry is unloaded onto the mesh cloth layer 33 laid in the base plate mold 4. When the first base plate mold 4 completes the pouring station, the slurry unloading just stops (which can be controlled by a proximity switch). Then, the first base plate mold 4 moves to the vibration leveling device 21 for scraping and leveling. After the leveling is completed, it continues to move to the steel truss placement station, and the truss steel bar placement vibration pressing machine 22 clamps the tied together steel mesh 34 and steel truss 36 and places them on the base plate mold 4 with the slurry poured, and vibrates and flattens them to the required position.

[0052] Subsequently, the forming roller conveyor 2 continues to run, driving the bottom plate mold 4 with the steel truss placed to move toward the position of the finished plate stacking machine 24. Prior to this, on the finished plate stacking machine 24, the second curing frame transfer crane 27 clamps the empty curing frame 37 from the curing frame placement track 25 and places it on the finished plate stacking machine 24, ready for stacking. The curing frame 37 on the curing frame placement track 25 can move left and right along the track laying direction, and the walking direction is controlled by the third motor 41 driving the hook chain to rotate, so that the second curing frame transfer crane 27 can clamp the empty curing frame 37 or place the empty curing frame 37 whose template has been removed at the finished plate dismantling machine 31. Next, after the forming roller conveyor 2 drives the bottom plate mold 4 with the steel bar truss placed to the position of the finished plate stacking machine 24, as the finished plate stacking machine 24 rises, the finished template is stacked on the curing frame 37 in layers, and the fourth motor 42 provided on the finished plate stacking machine 24 drives the chain with a block to push the curing frame 37 onto the kiln ferry 26. When the kiln ferry 26 walks to the kiln mouth in the ferry pit, the kiln hook machine 28 is started to pull the curing frame 37 carrying the finished template into the curing kiln 38 for curing, and the second curing frame transfer crane 27 continues to clamp the vacant curing frame 37 from the curing frame placement track 25 and place it on the finished plate stacking machine 24 to stack the subsequent templates. After the template maintenance meets the requirements, the maintenance frame 37 with pulleys is continued to be pulled to the kiln ferry car 29 by the kiln entry hook machine 28, and then the kiln ferry car 29 carrying the maintenance frame 37 is moved to the kiln exit lane 40, and at the same time, the kiln entry ferry car 26 is controlled to move to the kiln exit lane, and then the kiln exit hook machine 30 pulls the maintenance frame 37 carrying the cured template onto the kiln entry ferry car 26, and the fifth motor 43 arranged on the finished board dismantling machine 31 drives the hook chain to pull the maintenance frame 37 to its fixed position. Start the finished board dismantling machine 31 to remove the floor bearing template 32 with the bottom plate mold 4 on the curing frame 37, and transport it to the bottom of the demoulding stacker 3 through the demoulding track conveyor 1. At this time, the demoulding stacker 3 descends, and the mechanical arm clamps on the truss reinforcement of the floor bearing template 32, and vibrates to separate the bottom plate mold 4 and the floor bearing template 32, and continues to clamp the floor bearing template 32 to the stacking position and stack them neatly, and is packed and forked out of the workshop by a forklift. The second curing frame transfer crane 27 clamps the curing frame 37 that has been removed by the finished board dismantling machine 31 and places it on the curing frame placement track 25, or when there is no curing frame on the finished board stacker 24, it directly clamps it and places it on the finished board stacker 24 to continue stacking the poured floor bearing template 32.

[0053] After that, the demoulding roller conveyor 1 continues to move forward, and transports the bottom plate mold 4 that has been separated from the floor bearing template 32 to the bottom mold cleaning station 5, where the residue is manually cleaned, and then transported to the bottom mold assembly station 6, where it is manually assembled for the second time, and then transported to the bottom mold spraying station 7 for manual bottom mold spraying. Finally, the bottom plate mold 4 continues to move to the upper bottom mold elevator 9, where the upper bottom mold elevator 9 stacks the assembled bottom plate mold 4 on the curing frame 37 in sequence, and the first curing frame transfer crane 11 clamps and transfers it to the lower bottom mold elevator 10, where the subsequent processes of laying mesh cloth and pouring are continued, and this cycle is repeated until the pouring, curing, and demoulding of the cement-based fiber lightweight concrete reinforced truss floor bearing template 32 are completed.

[0054] The above is only a preferred implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical solution and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cement-based fiber light concrete reinforced truss floor formwork production system, characterized in that: The floor bearing formwork (32) comprises a bottom mesh cloth layer (33), and a steel wire mesh (34) and a steel truss (36) arranged on the mesh cloth layer (33) and tied by wire tying, wherein the mesh cloth layer (33), the steel wire mesh (34) and the steel truss (36) are composited by pouring a fiber lightweight microporous concrete layer (35) on the mesh cloth layer (33); The floor decking template production system comprises a demoulding roller conveyor (1) and a forming roller conveyor (2) arranged in parallel, a curing frame placement track (25) is provided between the demoulding roller conveyor (1) and the forming roller conveyor (2), and a curing kiln (38) is provided at the unloading end of the forming roller conveyor (2); The demoulding roller conveyor (1) is used to convey the bottom plate mold (4), and a finished plate dismantling machine (31) is provided between the feeding end and the curing kiln (38); a demoulding stacker (3), a bottom mold cleaning station (5), a bottom mold assembly station (6) and a bottom mold oiling station (7) are provided in sequence on one side of the demoulding roller conveyor (1) near the finished plate dismantling machine (31); an upper bottom mold elevator (9) is provided on the other end of the demoulding roller conveyor (1), and a first curing frame transfer crane (11) is provided on one side of the upper bottom mold elevator (9); The forming roller conveyor (2) is provided with a lower mold lift (10) at the feeding end, a finished plate stacking machine (24) is provided between the feeding end and the curing kiln (38), and a mesh cloth cutting machine (14), a pouring hopper (16), a vibration leveling device (21), a truss steel bar placement vibration press (22) and a PLC control cabinet (23) are provided in sequence between the feeding end and the feeding end; The curing rack placement track (25) is provided with a plurality of curing racks (37) connected by a bottom pulley, and the curing rack transfer station (12) is provided at a middle position extending to one end of the upper bottom mold elevator (9) and the lower bottom mold elevator (10), and a second curing rack transfer crane (27) is provided at a middle position extending to one end of the finished board stacking machine (24) and the finished board disassembling machine (31); The PLC control cabinet (23) is electrically connected to the electronic control components of the demoulding roller conveyor (1), the forming roller conveyor (2), the demoulding stacking machine (3), the upper bottom mold elevator (9), the lower bottom mold elevator (10), the finished plate stacking machine (24), the finished plate disassembling machine (31), the first curing frame transfer crane (11), the second curing frame transfer crane (27), the slurry pouring machine (15), and the truss steel bar placement vibration press (22).

2. A cement-based fiber light concrete reinforced truss floor formwork production system according to claim 1, characterized in that: The pouring hopper (16) is used to pour a fiber lightweight microporous concrete layer (35) onto the mesh cloth layer (33), and the slurry in the pouring hopper (16) is supplied by a slurry pouring machine (15) located on one side of the pouring hopper (16).

3. A cement-based fiber light concrete reinforced truss floor formwork production system according to claim 2, characterized in that: The slurry pouring machine (15) is connected to the mortar bin (18) via a spiral feeding pipe (17), and is connected to the light aggregate bin (19) via a belt conveyor (20).

4. A cement-based fiber light concrete reinforced truss floor formwork production system according to claim 2, characterized in that: The pouring hopper (16) is arranged above the forming roller conveyor (2) via a pouring machine frame (39).

5. The cement-based fiber light concrete reinforced truss floor formwork production system according to claim 1 is characterized in that: The mesh cloth cutting machine (14) and the vibration flattening device (21) are respectively arranged above the forming roller conveyor (2), and the truss steel bar placement vibration press (22) and the PLC control cabinet (23) are arranged on one side of the forming roller conveyor (2).

6. The cement-based fiber light concrete reinforced truss floor formwork production system according to claim 1 is characterized in that: The curing kiln (38) is provided with a kiln entry shuttle vehicle (26) at the kiln entrance, and a kiln exit shuttle vehicle (29) at the kiln exit; and a kiln entry vehicle hooking machine (28) and a kiln exit vehicle hooking machine (30) are provided in the curing kiln (38).

7. A cement-based fiber light concrete reinforced truss floor formwork production system according to claim 6, characterized in that: The in-kiln ferry vehicle (26) and the out-kiln ferry vehicle (29) are provided with a wheel set at the bottom, which is independently controlled and can move back and forth in the kiln mouth ferry pit along the arrangement direction of the forming roller conveyor (2).

8. The cement-based fiber light concrete reinforced truss floor formwork production system according to claim 6, characterized in that: The kiln entry hook machine (28) and the kiln exit hook machine (30) are independently controlled and can move back and forth on the track inside the curing kiln (38) to pull the curing rack (37) on which the finished panels are placed into and out of the curing kiln (38).

9. A cement-based fiber light concrete reinforced truss floor formwork production system according to any one of claims 1 to 8, characterized in that: The demoulding roller conveyor (1) is driven by a first motor (8), and the forming roller conveyor (2) is driven by a second motor (13).

10. A cement-based fiber light concrete reinforced truss floor formwork production system according to claim 9, characterized in that: The PLC control cabinet (23) is also electrically connected to the kiln entry shuttle vehicle (26), the kiln exit shuttle vehicle (29), the kiln entry vehicle hooking machine (28) and the kiln exit vehicle hooking machine (30), as well as the first motor (8) and the second motor (13).

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