Novel automatic cutting equipment for building wall materials

Abstract

The utility model relates to the technical field of automatic cutting equipment, in particular to novel automatic cutting equipment for building wall materials, which comprises a frame body, Y-axis guide rails are fixedly arranged on two sides of the frame body, a movable inverted U-shaped seat is arranged outside the frame body, and a Y-axis slider is arranged on the inner side of the inverted U-shaped seat. A Y-axis motor is fixedly arranged on the inverted U-shaped seat; z-axis guide rails and tool rests in sliding fit with the Z-axis guide rails are arranged on two side plates of the inverted-U-shaped base respectively, and the tool rests are driven by a Z-axis motor to move along the Z-axis guide rails; a forming tool used for machining a V-shaped groove along a to-be-cut line of a wall material and a cutting tool used for cutting the wall material along the V-shaped groove are arranged on the portions, on the two sides of the inverted-U-shaped base, of the tool rest correspondingly, and the cutting center of the forming tool and the cutting center of the cutting tool are located on the same straight line. The cutting device is convenient and practical, low in operation difficulty and high in automation degree, meets the requirement of a continuous production process, firstly forms and then cuts, and greatly improves the cutting yield.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic cutting equipment, in particular to a new type of automatic cutting equipment for building wall materials. Background Art

[0002] Building wall materials are commonly used materials for building walls. With the various different requirements of customers for size, position and shape, building wall materials need to be cut appropriately. The existing domestic production equipment used for cutting building wall materials is direct cutting, that is, the building wall materials are cut directly at the markings of the wall materials using cutting tools without pre-forming. This direct cutting method causes burrs or collapse of the wall materials due to sudden force at the contact point between the wall materials and the blade, and large defects at the cut ends, resulting in low yields, increased production costs, and affected corporate benefits. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the defect that the existing building wall material cutting equipment is prone to burrs or cracking of wall materials during the cutting process, resulting in large defects on the cutting edge, and to provide a new type of automatic cutting equipment for building wall materials.

[0004] The utility model adopts the following technical solution to solve the above technical problems: a novel automatic cutting device for building wall materials, comprising a frame body, Y-axis guide rails extending in the horizontal direction are fixedly arranged on both sides of the frame body, a plurality of movable inverted U-shaped seats matching the shape of the frame body are arranged on the outside of the frame body, a Y-axis slider which is opposite to and matched with the Y-axis guide rails on both sides of the frame body is arranged on the inner side of the inverted U-shaped seat, a Y-axis motor for driving the inverted U-shaped seat to move along the Y-axis guide rail is fixedly arranged on the inverted U-shaped seat; Z-axis guide rails extending in the vertical direction and a tool holder slidingly matched with the Z-axis guide rail are respectively arranged on the two side plates of the inverted U-shaped seat, and the tool holder is driven by the Z-axis motor to move along the Z-axis guide rail; a forming tool for processing a V-shaped groove along the line to be cut of the wall material and a cutting tool for cutting the wall material along the V-shaped groove are respectively arranged on the tool holders on both sides of the inverted U-shaped seat, and the cutting centers of the forming tool and the cutting tool are located on the same straight line.

[0005] As a further optimization scheme for the above-mentioned new type of automated cutting equipment for building wall materials, the top surface of the frame body is provided with a rack in the same direction as the Y-axis guide rail, and the direct-connected gear arranged on the Y-axis motor shaft passes through the top cover of the inverted U-shaped seat and engages with the rack on the Y-axis guide rail, and the Y-axis motor shaft gear engages and rotates on the rack and moves with the inverted U-shaped seat along the Y-axis direction.

[0006] As a further optimization scheme for the above-mentioned new type of automated cutting equipment for building wall materials, the tool holder is a T-shaped structure consisting of a horizontal support plate and a vertical plate. The Z-axis motor is fixedly mounted on the support plate of the tool holder, and a Z-axis slider matching the Z-axis guide rail is fixedly arranged on one side of the vertical plate relative to the inverted U-shaped seat.

[0007] As a further optimization scheme for the above-mentioned new type of automated cutting equipment for building wall materials, the Z-axis motor is connected to a lead screw, which cooperates with a nut fixedly arranged on the side of the inverted U-shaped seat. The Z-axis motor drives the tool holder to move up and down along the Z-axis guide rail through the lead screw and the nut.

[0008] As a further optimization solution for the above-mentioned automatic cutting equipment of the new type of building wall material, two Y-axis guide rails are respectively provided on both sides of the frame body, and two Z-axis guide rails are respectively provided on both sides of the inverted U-shaped seat.

[0009] As a further optimization solution for the above-mentioned automatic cutting equipment of the new type of building wall material, protective covers are provided on the forming tool and the cutting tool.

[0010] As a further optimization solution for the above-mentioned automated cutting equipment for the new type of building wall material, the number of the inverted U-shaped seats is three to five.

[0011] As a further optimization solution for the above-mentioned automatic cutting equipment of the new type of building wall material, reinforcing ribs are arranged between the top plate and the side plates of the frame body.

[0012] As a further optimization solution for the above-mentioned new type of automated cutting equipment for building wall materials, a rectangular box is fixedly provided at the front and rear ends of the frame body in the horizontal direction, and the two boxes and the frame body sandwiched in the middle form an I-shaped structure.

[0013] As a further optimization solution of the above-mentioned automatic cutting equipment of the new type of building wall material, legs for supporting the frame body and the box body are arranged at the left and right ends of the box body.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model sets a forming tool and a cutting tool separately, first uses the forming tool to process a V-shaped groove on the wall material, and then uses the cutting tool to cut the wall material, which can avoid burrs or cracking of the wall material during the cutting process. The cutting centers of the forming tool and the cutting tool are located on the same straight line, ensuring a unified reference line during forming and cutting, and preventing problems of cutting deviation and wrong cutting, effectively ensuring the yield rate.

[0016] 2. The utility model establishes Y-axis and Z-axis moving strokes through Y-axis guide rails and Z-axis guide rails, and then uses the forming tool and cutting tool on the tool holder to form and cut the building wall materials respectively. The design is ingenious, convenient and practical, with low operation difficulty and high degree of automation, which meets the requirements of continuous production process. Forming is performed first and then cutting, and the cutting yield rate is greatly improved, and the production efficiency is greatly improved.

[0017] 3. Protective covers are provided on both the forming tool and the cutting tool, which effectively protects the personal safety of the operator during cutting.

[0018] Fourth, the number of inverted U-shaped seats is three to five, which can effectively form and divide large pieces of building wall materials into multiple sections, greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the utility model from top view;

[0021] Figure 3 It is a side view structural schematic diagram of the utility model;

[0022] Figure 4 It is a schematic diagram of the connection structure between the inverted U-shaped seat and the tool holder;

[0023] Figure 5 This is a schematic diagram of the connection between the Z-axis motor, lead screw and inverted U-shaped seat;

[0024] Figure 6 It is a schematic diagram of the wall material being formed at the groove of the forming tool;

[0025] Figure 7 It is a schematic diagram of the wall material when the cutting tool starts cutting;

[0026] Figure 8 It is a schematic diagram of the finished product after the wall material is formed and cut;

[0027] Markings in the figure: 1. frame body, 2. reinforcement ribs, 3. Y-axis guide rail, 4. rack, 5. box, 6. legs, 7. Y-axis motor, 8. Z-axis motor, 9. lead screw, 10. forming tool, 11. cutting tool, 12. tool motor, 13. belt, 14. protective cover, 15. inverted U-shaped seat, 16. Y-axis slider, 17. tool holder, 18. nut, 19. Z-axis guide rail, 20. Z-axis slider, 21. wall material. DETAILED DESCRIPTION

[0028] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.

[0029] Example 1

[0030] As shown in the figure, a new type of automatic cutting equipment for building wall materials includes a frame body 1, on both sides of the frame body are fixedly provided with Y-axis guide rails 3 extending in the horizontal direction, the outside of the frame body 1 is provided with a plurality of movable inverted U-shaped seats 15 matching the shape of the frame body 1, the inner side of the inverted U-shaped seat 15 is provided with a Y-axis slider 16 which is opposite to and matched with the Y-axis guide rails 3 on both sides of the frame body 1, and the inverted U-shaped seat 15 is fixedly provided with a Y-axis motor 7 for driving the inverted U-shaped seat 15 to move along the Y-axis guide rail 3; the two side plates of the inverted U-shaped seat 15 are respectively provided with Y-axis guide rails extending in the vertical direction. An extended Z-axis guide rail 19 and a tool holder 17 that slides with the Z-axis guide rail 19, the tool holder 17 is driven by the Z-axis motor 8 to move along the Z-axis guide rail 19; the tool holder 17 is respectively provided with a forming tool 10 for processing a V-shaped groove along the line to be cut of the wall material and a cutting tool 11 for cutting the wall material along the V-shaped groove, the cutting centers of the forming tool 10 and the cutting tool 11 are located on the same straight line, so as to ensure the uniformity during forming and cutting; a protective cover 14 is provided on both the forming tool 10 and the cutting tool 11 to protect the personal safety of the workers and avoid accidents during forming and cutting.

[0031] Example 2

[0032] On the basis of Example 1, two Y-axis guide rails 3 are respectively provided on both sides of the frame body 1, two Z-axis guide rails 19 are respectively provided on both sides of the inverted U-shaped seat 15, and a rack 4 in the same direction as the Y-axis guide rail 3 is provided on the top surface of the frame body 1. The direct-connected gear arranged on the rotating shaft of the Y-axis motor 7 passes through the top cover of the inverted U-shaped seat 15 and meshes with the rack 4 on the Y-axis guide rail 3. The rotating shaft gear of the Y-axis motor 7 meshes and rotates on the rack 4 and moves the inverted U-shaped seat 15 along the Y-axis direction.

[0033] Example 3

[0034] On the basis of Example 1, the tool holder 17 is a T-shaped structure consisting of a horizontal support plate and a vertical plate, the Z-axis motor 8 is fixedly mounted on the support plate of the tool holder 17, and a Z-axis slider 20 matching the Z-axis guide rail 19 is fixedly arranged on one side of the vertical plate relative to the inverted U-shaped seat 15. The Z-axis motor 8 is connected to a lead screw 9, which cooperates with a nut 18 fixedly arranged on the side of the inverted U-shaped seat 15. The Z-axis motor 8 drives the tool holder 17 to move up and down along the Z-axis guide rail 19 through the lead screw 9 and the nut 18, so as to facilitate forming cutting and lifting after cutting.

[0035] Example 4

[0036] Based on Example 1, the number of the inverted U-shaped seats 15 is three to five. In actual operation, a suitable number can be selected according to the size of the wall material to be processed.

[0037] Example 5

[0038] On the basis of Example 1, reinforcing ribs 2 are provided between the top plate and the side plates of the frame body 1 to ensure the stability of the frame body 1 .

[0039] Example 6

[0040] On the basis of Example 1, a rectangular box 5 is fixedly provided at the front and rear ends of the frame body 1 in the horizontal direction, and the two boxes 5 and the frame body 1 sandwiched in the middle form an I-shaped structure. The left and right ends of the box 5 are provided with legs 6 for supporting the frame body 1 and the box 5 to increase the stability of the entire device, ensure that there is no shaking or swaying during the forming and cutting process, and ensure the smooth progress of cutting.

[0041] In practical applications, such as Figure 3 , 4 As shown, the forming tool 10 and the cutting tool 11 are driven by a separate tool motor 12 through a belt 13, and the forming tool 10 and the cutting tool 11 do not affect each other when working.

[0042] like Figure 1 , 2 As shown, the working process of the utility model is as follows: when in use, first select a suitable number of tool holders 17 according to the size of the wall material 21 to be cut, that is, select and use a suitable number of inverted U-shaped seats 15; then debug the performance of the Y-axis guide rail 3, the Z-axis guide rail 19, the Y-axis slider 16, the Z-axis slider 20 and the lead screw, and adjust the appropriate Y-axis and Z-axis strokes; then put the wall material on the operating table and mark the reference line; then operate the forming tool 10 and the cutting tool 11 in turn to perform groove forming and further cutting on the wall material respectively.

[0043] The utility model is cleverly designed, convenient and practical, with low operating difficulty and high degree of automation, and meets the requirements of continuous production process. It forms first and then cuts, and the cutting yield is greatly improved, and the production efficiency is greatly improved. It solves the problems of burrs or cracks of wall materials in the cutting process, large defects on the cutting mouth, resulting in low yield, increased production cost, and affecting enterprise benefits. Compared with the existing technology, it has good market prospects and development space.

[0044] The preferred specific implementation modes and embodiments of the utility model are described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above implementation modes and embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the concept of the utility model.

Claims

1. A new type of automatic cutting equipment for building wall materials, characterized by: The invention comprises a frame body (1), Y-axis guide rails (3) extending in the horizontal direction are fixedly arranged on both sides of the frame body, a plurality of movable inverted U-shaped seats (15) matching the shape of the frame body (1) are arranged outside the frame body (1), a Y-axis slider (16) is arranged inside the inverted U-shaped seat (15) and is positioned opposite to and matched with the Y-axis guide rails (3) on both sides of the frame body (1), and a Y-axis motor (7) for driving the inverted U-shaped seat (15) to move along the Y-axis guide rail (3) is fixedly arranged on the inverted U-shaped seat (15); the inverted U-shaped seat (15) is provided with a plurality of movable inverted U-shaped seats (15) matching the shape of the frame body (1), and a Y-axis slider (16) is arranged inside the inverted U-shaped seat (15) and is positioned opposite to and matched with the Y-axis guide rails (3) on both sides of the frame body (1). ) are respectively provided with a Z-axis guide rail (19) extending in a vertical direction and a tool holder (17) slidably matched with the Z-axis guide rail (19), and the tool holder (17) is driven by a Z-axis motor (8) to move along the Z-axis guide rail (19); and a forming tool (10) for processing a V-shaped groove along a line to be cut of the wall material and a cutting tool (11) for cutting the wall material along the V-shaped groove are respectively provided on the tool holders (17) on both sides of the inverted U-shaped seat (15), and the cutting centers of the forming tool (10) and the cutting tool (11) are located on the same straight line.

2. The automatic cutting device for a new type of building wall material as claimed in claim 1, characterized in that: The top surface of the frame body (1) is provided with a rack (4) in the same direction as the Y-axis guide rail (3); a directly connected gear arranged on the rotating shaft of the Y-axis motor (7) passes through the top cover of the inverted U-shaped seat (15) and meshes with the rack (4) on the Y-axis guide rail (3); the rotating shaft gear of the Y-axis motor (7) meshes and rotates on the rack (4) and moves along the Y-axis direction with the inverted U-shaped seat (15).

3. The automatic cutting device for a new type of building wall material as claimed in claim 1, characterized in that: The tool holder (17) is a T-shaped structure consisting of a horizontal support plate and a vertical plate. The Z-axis motor (8) is fixedly mounted on the support plate of the tool holder (17). A Z-axis slider (20) matching the Z-axis guide rail (19) is fixedly arranged on one side of the vertical plate relative to the inverted U-shaped seat (15).

4. The automatic cutting device for a new type of building wall material as claimed in claim 3 is characterized by: The Z-axis motor (8) is connected to a lead screw (9), and the lead screw (9) cooperates with a nut (18) fixedly arranged on the side of the inverted U-shaped seat (15). The Z-axis motor (8) drives the tool holder (17) to move up and down along the Z-axis guide rail (19) through the lead screw (9) and the nut (18).

5. The automatic cutting device for a new type of building wall material as claimed in claim 1, characterized in that: Two Y-axis guide rails (3) are respectively arranged on both sides of the frame body (1), and two Z-axis guide rails (19) are respectively arranged on both sides of the inverted U-shaped seat (15).

6. The automatic cutting device for a new type of building wall material according to claim 1, characterized in that: The forming tool (10) and the cutting tool (11) are both provided with a protective cover (14).

7. The automatic cutting device for a new type of building wall material according to any one of claims 1 to 6, characterized in that: The number of the inverted U-shaped seats (15) is three to five.

8. The automatic cutting device for a new type of building wall material as claimed in claim 1, characterized in that: Reinforcing ribs (2) are provided between the top plate and the side plates of the frame body (1).

9. The automatic cutting device for a new type of building wall material according to claim 1, characterized in that: A rectangular box body (5) is fixedly provided at both ends of the front and rear ends of the frame body (1) in the horizontal direction, respectively; the two boxes (5) and the frame body (1) sandwiched in the middle form an I-shaped structure.

10. The automatic cutting device for a new type of building wall material according to claim 9, characterized in that: Support legs (6) for supporting the frame body (1) and the box body (5) are provided at the left and right ends of the box body (5).

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