Self-cleaning cutter for prebaked anode carbon block

Abstract

The utility model discloses a self-cleaning cutter for a prebaked anode carbon block, and relates to the technical field of prebaked anode forming equipment for electrolytic aluminum. The self-cleaning cutter comprises a gear motor and an isolation sleeve 2, wherein the isolation sleeve wraps a cutter shaft; the isolation sleeve wraps the cutter shaft; the gear motor is in transmission connection with the cutter shaft; a right sliding rail and a left sliding rail are embedded in the two sides of the maximum section of the isolation sleeve respectively; a fixing plate is mounted on the right side of the left sliding rail; the left sliding rail is fixedly connected with a brush through a fixing plate. The right side of the right sliding rail is fixedly connected with a water pump, and the lower end of the water pump is connected with a nozzle through a pipeline. A fixed sliding block is arranged at the top end of the left sliding rail, the fixed sliding block is fixedly connected with the left sliding rail, the spraying head and the brush are arranged, after the cutter cleans the surface of a carbon block, the spraying head can spray water to the cutter to clean the cutter, and the brush achieves the effect of cleaning the surface of the cutter through rotation of the cutter and rotation of the cutter shaft.

Description

Technical Field

[0001] The utility model relates to the technical field of prebaked anode forming equipment for electrolytic aluminum, in particular to a self-cleaning cutter for a prebaked anode carbon block. Background Art

[0002] After the pre-baked anode carbon block is formed, it needs to be baked to make its hardness meet the requirements. In order to ensure the quality of the product, a layer of protective material is attached to the surface of the carbon block during the baking process. Therefore, after the baking is completed and cooled, an irregular attachment layer is formed on the surface of the carbon block. This is redundant material and needs to be removed. When removing it, there will be protective material residue on the surface of the tool used, which affects the accuracy and service life of the tool.

[0003] With the existing technology, the surface attachment layer of the carbon block can be cleaned by a tool. During the cleaning process, the surface attachment layer of the carbon block is scraped off by the tool, and some of the attachment layer will stick to the tool. At this time, manual cleaning is required, which is time-consuming and laborious.

[0004] Therefore, we propose a prebaked anode carbon block self-cleaning tool to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a prebaked anode carbon block self-cleaning cutter to solve the problem that the prebaked anode carbon block cutters on the current market cannot be cleaned automatically as mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pre-baked anode carbon block self-cleaning tool, comprising a reduction motor and an isolation sleeve; the isolation sleeve wraps the tool shaft; the reduction motor is transmission-connected to the tool shaft; the right slide rail and the left slide rail are respectively inlaid on both sides of the maximum cross-section of the isolation sleeve; a fixed plate is installed on the right side of the left slide rail; the left slide rail is fixedly connected to the brush through the fixed plate; the right side of the right slide rail is fixedly connected to the water pump, and the lower end of the water pump is connected to the nozzle through a pipeline; a fixed slider is provided at the top of the left slide rail, and the fixed slider is fixedly connected to the left slide rail; the fixed slider is rotationally connected to the transmission rod, and the other end of the transmission rod is rotationally connected to the movable rod; the other end of the movable rod is connected to the trapezoidal slider at the lower part of the left slide rail; the trapezoidal slider is connected to the fixed plate through a connecting shaft.

[0007] By adopting the above technical solution, water can be sprayed on the tool through the nozzle on the right slide rail, and the brush on the left slide rail can be operated at the same time to achieve the purpose of cleaning the tool. The swing of the transmission rod connected to the fixed slider on the left slide rail drives the movement of the movable rod. The movement of the movable rod causes the trapezoidal slider to move up and down in the slide rail, thereby changing the position of the brush.

[0008] As the preferred technical solution of the utility model, the right slide rail and the left slide rail have basically the same structure, with the difference being that one end of the movable rod is rotatably connected to the transmission rod, and the other end is connected to the internal lower slider, and a slider tooth is provided at the bottom of the slider; the slider teeth are meshed with the transmission gear, and the transmission gear is fixed to the right slide rail through an axis; the transmission gear is meshed with the slider teeth and also with the disc gear; the disc gear is engaged with the nozzle.

[0009] The above technical solution can drive the movement of the movable rod by the swing of the transmission rod connected to the fixed slider on the right slide rail. The movement of the movable rod causes the slider to move up and down in the slide rail, thereby rotating the transmission gear meshing with the slider teeth, thereby causing the disc gear to drive the angle of the nozzle to change.

[0010] As a preferred technical solution of the utility model, a slide rail motor is arranged on the back of the fixed slider, and the slide rail motor is connected to the fixed slider shaft.

[0011] By adopting the above technical solution, the slide rail motor can provide energy for the movement of the transmission rod, so that the cleaning device starts to work.

[0012] As a preferred technical solution of the utility model, five identical cutting tools are arranged below the tool shaft, and the cutting tools are connected to the tool shaft through a shaft; the cutting tools can all achieve self-rotation through the structure inside the tool shaft.

[0013] By adopting the above technical solution, the tool shaft can rotate as a whole while the tool can also operate on its own, so that the nozzle and the brush can better clean the entire tool and improve the cleaning efficiency.

[0014] As a preferred technical solution of the utility model, a water storage tank is provided directly below the cutter, and the water storage tank is fixedly connected to the isolation sleeve via a connecting rod; the connecting rod is located at another maximum cross-section of the isolation sleeve.

[0015] The above technical solution can collect the dirty water and residue when the brush and the nozzle are used to clean the tool, thereby preventing the work surface from being contaminated.

[0016] As a preferred technical solution of the utility model, a folding rod is provided at the top of the water storage tank, and a drain outlet is designed at the upper left corner of the bottom of the water storage tank; the material of the water storage tank is waterproof cloth.

[0017] The above technical solution allows the water tank to be folded by the folding rod when the tool is working, avoiding the situation of hindering the work of the tool. At the same time, the use of waterproof fabric can make the folding process smoother and will not damage the water tank; the drain port at the bottom can discharge sewage when needed.

[0018] As a preferred technical solution of the utility model, the reduction motor and the slide rail motor are connected in parallel through a circuit, and the circuit satisfies: when the reduction motor is working, the slide rail motor does not work and the brush and the nozzle are in default positions, and when the reduction motor is not working, the slide rail motor starts to work.

[0019] By adopting the above technical solution, the motors can be connected in parallel. When the tool cleans the surface, the brush, nozzle and water tank are in the initial position and do not interfere with the work of the tool. After the tool is cleaned, the motor controls the brush to descend, the water tank to extend and the nozzle angle to change, so as to clean the tool and achieve the purpose of automation.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] 1. The utility model is provided with a nozzle and a brush. After the tool has finished cleaning the surface of the carbon block, the nozzle will spray water on the tool to clean the tool, and the brush can achieve the effect of cleaning the tool surface through the rotation of the tool itself and the rotation of the tool shaft;

[0022] 2. The utility model is provided with a special circuit between the reduction motor and the slide rail motor. When the tool cleans the surface, the brush, the nozzle and the water tank are in the initial position and do not hinder the work of the tool. After the tool is cleaned, the motor controls the brush to descend, the water tank to extend and the nozzle angle to change to clean the tool, thereby achieving the purpose of self-cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0024] Figure 2 This is a side view of the structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the utility model tool when viewed from above;

[0026] Figure 4 This is a schematic diagram of the structure of the water storage tank of the utility model from a top view;

[0027] Figure 5 This is a schematic diagram of the cross-sectional structure of the nozzle angle control of the utility model

[0028] Figure 6 A schematic diagram of the upward-looking structure of the nozzle angle control of the utility model;

[0029] Figure 7 A schematic diagram of the three-dimensional structure of the slide rail of the utility model.

[0030] In the figure: 1. reduction motor; 2. isolation sleeve; 3. water storage tank; 4. tool; 5. right slide rail; 6. connecting shaft; 7. slider; 8. slider teeth; 9. transmission gear; 10. disc gear; 11. nozzle; 12. drain outlet; 13. slide rail motor; 14. trapezoidal slider; 15. brush; 16. left slide rail; 17. fixed plate; 18. connecting rod; 19. folding rod; 20. tool shaft; 21. water pump; 22. fixed slider; 23. transmission rod; 24. movable rod. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0032] See also Figure 1-7 The utility model provides a technical solution: a pre-baked anode carbon block self-cleaning tool, comprising a reduction motor 1 and an isolation sleeve 2; the isolation sleeve 2 wraps the tool shaft 20; the reduction motor 1 is connected to the tool shaft 20 in a transmission manner; the right slide rail 5 and the left slide rail 16 are respectively inlaid on both sides of the maximum cross-section of the isolation sleeve 2; a fixing plate 17 is installed on the right side of the left slide rail 16; the left slide rail 16 is fixedly connected to the brush 15 through the fixing plate 17; the right side of the right slide rail 5 is fixedly connected to the water pump 21, and the lower end of the water pump 21 is connected to the nozzle 11 through a pipeline; a fixed slider 22 is arranged on the top of the left slide rail 16, and the fixed slider 22 is fixedly connected to the left slide rail 16; the fixed slider 22 is rotatably connected to the transmission rod 23, and the other end of the transmission rod 23 is connected to the movable rod 24 is rotatably connected; the other end of the movable rod 24 is connected to the trapezoidal slider 14 which is lower inside the left slide rail 16; the trapezoidal slider 14 is connected to the fixed plate 17 through the connecting shaft 6; the reduction motor 1 controls the entire rotation of the tool shaft 20, and the fixed plate 17 on the right side of the left slide rail 16 at the maximum cross-section of the isolation sleeve 2 is connected to the brush 15, the brush 15 cleans the tool 4, and the nozzle 11 connected to the right slide rail 5 sprays water to clean the tool 4 under the control of the water pump 21; when working, the swing of the transmission rod 23 connected to the fixed slider 22 on the left slide rail 16 drives the movement of the movable rod 24, and the movement of the movable rod 24 causes the trapezoidal slider 14 to move up and down in the left slide rail 16, thereby changing the position of the brush 15;

[0033] The right slide rail 5 and the left slide rail 16 are basically the same in structure, except that one end of the movable rod 24 is rotatably connected to the transmission rod 23, and the other end is connected to the slider 7 which is biased downward inside. The slider 7 is provided with slider teeth 8 at the bottom. The slider teeth 8 mesh with the transmission gear 9, which is fixed to the right slide rail 5 through an axis. The transmission gear 9 meshes with the slider teeth 8 and also meshes with the disc gear 10. The disc gear 10 is engaged with the nozzle 11. The swing of the transmission rod 23 connected to the fixed slider 22 on the right slide rail 5 drives the movement of the movable rod 24. The movement of the movable rod 24 causes the slider 7 to move up and down in the right slide rail 5, thereby rotating the transmission gear 9 meshing with the slider teeth 8, and causing the disc gear 10 to drive the nozzle 11 to change its angle.

[0034] The back of the fixed slider 22 is provided with a slide rail motor 13, and the slide rail motor 13 is connected to the shaft of the fixed slider 22; when working, the slide rail motor 13 provides energy to the transmission rod 23 on the fixed slider 22 so that the transmission rod 23 starts to swing;

[0035] Five identical cutters 4 are arranged below the cutter shaft 20, and the cutters 4 are connected to the cutter shaft 20 through a shaft; the cutters 4 can all rotate by themselves through the structure inside the cutter shaft 20; after pressing the start button, the cutter shaft 20 starts to rotate and drives the cutters 4 below the cutter shaft 20 to rotate synchronously, and the cutters 4 can also rotate by themselves while the cutter shaft 20 rotates;

[0036] A water tank 3 is provided directly below the cutter 4, and the water tank 3 is fixedly connected to the isolation sleeve 2 via a connecting rod 18; the connecting rod 18 is located at the other largest cross section of the isolation sleeve 2. A folding rod 19 is provided at the top of the water tank 3, and a drain port 12 is designed at the upper left corner of the bottom of the water tank 3; the material of the water tank 3 is waterproof cloth; when the cutter 4 is working, the water tank 3 is retracted to a position close to the connecting rod 18 under the action of the folding rod 19 so as not to hinder the work of the cutter; when the cutter 4 is cleaned, the folding rod 19 is extended, so that the water tank 3 is completely under the cutter 4 to facilitate the reception of sewage and residues during cleaning, and the sewage can be discharged through the drain port 12 after cleaning;

[0037] The reduction motor 1 and the slide motor 13 are connected in parallel through a circuit, and the circuit satisfies: when the reduction motor 1 is working, the slide motor 13 is not working and the brush 15 and the nozzle 11 are in the default position, and when the reduction motor 1 is not working, the slide motor 13 starts to work.

[0038] Working principle: When using the pre-baked anode carbon block self-cleaning tool, the slide rail motor 13 provides energy for the fixed slider 22, so that the left slide rail 16 at the maximum cross-section of the isolation sleeve 2 and the transmission rod 23 in the right slide rail 5 begin to swing, thereby driving the movement of the movable rod 24. The movement of the left slide rail 16 causes the trapezoidal slider 14 to move up and down in the left slide rail 16, driving the connecting shaft 6 to run synchronously, thereby changing the position of the brush 15 on the fixed plate 17; the movement of the movable rod 24 inside the right slide rail 5 causes the slider 7 to move up and down in the right slide rail 5, thereby rotating the transmission gear 9 meshing with the slider teeth 8, thereby causing the disc gear 10 to drive the nozzle 11 to change its angle; at the same time, the tool 4 The water tank 3 below extends outward under the action of the folding rod 19 until the tool 4 is completely above the water tank 3; when cleaning begins, the brush 15 and the nozzle 11 are fixed, and the water pump 21 at the right slide rail 5 controls the nozzle 11 to spray water outward. At the same time, the tool 4 can be completely cleaned through the rotation of the tool shaft 20 and the rotation of the tool 4 itself. The sewage generated during cleaning flows into the water tank 3 and is discharged from the water tank 3 through the drain port 12 to prevent contamination of the table surface; after cleaning is completed, under the action of the parallel circuit of the reduction motor 1 and the slide rail motor 13, the water tank 3 is retracted to the connecting rod 18 through the folding rod 19, and at the same time, the position of the brush 15 and the angle of the nozzle 11 return to the default position to complete the cleaning.

[0039] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A prebaked anode carbon block self-cleaning tool, comprising a reduction motor (1) and an isolation sleeve (2); Features: The isolation sleeve (2) wraps the tool shaft (20); the reduction motor (1) is connected to the tool shaft (20) in a transmission manner; the right slide rail (5) and the left slide rail (16) are respectively embedded on both sides of the maximum cross-section of the isolation sleeve (2); a fixing plate (17) is installed on the right side of the left slide rail (16); the left slide rail (16) is fixedly connected to the brush (15) through the fixing plate (17); the right side of the right slide rail (5) is fixedly connected to the water pump (21), and the lower end of the water pump (21) is connected to the nozzle through a pipeline. (11) connected; a fixed slider (22) is provided at the top of the left slide rail (16), and the fixed slider (22) is fixedly connected to the left slide rail (16); the fixed slider (22) is rotatably connected to the transmission rod (23), and the other end of the transmission rod (23) is rotatably connected to the movable rod (24); the other end of the movable rod (24) is connected to the trapezoidal slider (14) located at the lower part of the left slide rail (16); the trapezoidal slider (14) is connected to the fixed plate (17) via a connecting shaft (6).

2. The prebaked anode carbon block self-cleaning tool according to claim 1, characterized in that: The right slide rail (5) and the left slide rail (16) are basically the same in structure, except that: one end of the movable rod (24) is rotatably connected to the transmission rod (23), and the other end is connected to the internal lower slider (7), and the bottom of the slider (7) is provided with a slider tooth (8); the slider tooth (8) is meshed with a transmission gear (9), and the transmission gear (9) is fixed to the right slide rail (5) through a shaft; the transmission gear (9) is meshed with the slider tooth (8) and the disc gear (10) at the same time; the disc gear (10) is engaged with the nozzle (11).

3. The prebaked anode carbon block self-cleaning tool according to claim 2, characterized in that: The back of the fixed slider (22) is provided with a slide rail motor (13), and the slide rail motor (13) is connected to the shaft of the fixed slider (22).

4. The prebaked anode carbon block self-cleaning tool according to claim 1, characterized in that: Five identical cutting tools (4) are arranged below the cutting tool shaft (20); the cutting tools (4) are connected to the cutting tool shaft (20) via a shaft; and the cutting tools (4) can all achieve self-rotation through the internal structure of the cutting tool shaft (20).

5. The prebaked anode carbon block self-cleaning tool according to claim 4, characterized in that: A water storage tank (3) is provided directly below the cutter (4), and the water storage tank (3) is fixedly connected to the isolation sleeve (2) via a connecting rod (18); the connecting rod (18) is located at another maximum cross-section of the isolation sleeve (2).

6. The prebaked anode carbon block self-cleaning tool according to claim 5, characterized in that: A folding rod (19) is provided at the top of the water storage tank (3), and a drainage outlet (12) is designed at the upper left corner of the bottom of the water storage tank (3); the material of the water storage tank (3) is waterproof cloth.

7. The prebaked anode carbon block self-cleaning tool according to any one of claim 1 or claim 3, characterized in that: The reduction motor (1) and the slide motor (13) are connected in parallel via a circuit, and the circuit satisfies the following conditions: when the reduction motor (1) is working, the slide motor (13) is not working and the brush (15) and the nozzle (11) are in default positions; when the reduction motor (1) is not working, the slide motor (13) starts to work.

Images