Insert feeding device with servo module
By introducing an insert feeding device with servo module in the production of PPR pipe fittings, the sliding blocks and jaws driven by servo motors and cylinders can be used to automatically grasp and transmit the inserts, which solves the traditional low-efficiency of manual burial The problem has improved the efficiency of automated production.
Patent Information
- Application Number
- CN202420685209.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-07
AI Technical Summary
In the automated production process of PPR pipe fittings, manually burying metal inserts under traditional mode is time-consuming and labor-intensive and inefficient.
An insert feeding device with servo module is designed, including an X-axis servo module, a Y-axis servo module, an insert transmission module, a hoisting isolation module and a grabbing device, which is driven by a servo motor and a cylinder. The sliding block and jaws realize the automatic grabbing, transmission and distortion of the inserts, improving the burial efficiency.
The servo module controls the intermediate cache of the grabbing and insert platter assembly, which significantly improves the efficiency of insert burial and reduces the time and labor intensity of manual operation.
Smart Images
Figure CN222309583U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of feeding devices, and in particular relates to an insert feeding device with a servo module. Background Art
[0002] In the automated production process of PPR pipe fittings, it is often necessary to embed metal inserts into the mold for injection molding. The traditional mode is to embed parts manually, which is time-consuming, labor-intensive and inefficient. Utility Model Content
[0003] The utility model aims to provide an insert feeding device with a servo module to solve the above technical problems.
[0004] To achieve the above purpose, the specific technical solution of an insert feeding device with a servo module of the utility model is as follows:
[0005] An insert feeding device with a servo module comprises a mounting base, an X-axis servo module, a Y-axis servo module, an insert transmission module, a lifting isolation module, a gripping device and an insert swing plate assembly, wherein the X-axis servo module, the Y-axis servo module, the insert transmission module and the lifting isolation module are fixedly mounted on the mounting base, the gripping device is mounted on the X-axis servo module, the insert swing plate assembly is mounted on the Y-axis servo module, the insert transmission module is used to transmit inserts, the lifting isolation module is used to lift up the inserts, the gripping device is used to grip the inserts, the insert swing plate assembly is used to place the gripped inserts, the X-axis servo module is used to move the gripping device, and the Y-axis servo module is used to move the insert swing plate assembly.
[0006] Furthermore, the X-axis servo module includes a servo motor 1, a sliding block 1, a drag chain bracket, a support shaft, a support shaft fixing seat and upper and lower cylinders. The lower end of the support shaft is fixedly mounted on the mounting base through the support shaft fixing seat, the upper end of the support shaft is fixedly connected to the drag chain bracket, the servo motor 1 is mounted on the drag chain bracket, the sliding block 1 is slidably connected to the drag chain bracket, and the sliding block 1 moves horizontally back and forth along the slide groove on the drag chain bracket under the drive of the servo motor 1.
[0007] Furthermore, the upper and lower cylinders are fixedly mounted on the sliding block 1. As the sliding block 1 moves horizontally, the upper and lower cylinders are connected to the grabbing device, driving the grabbing device to move up and down, thereby grabbing the insert.
[0008] Furthermore, the gripping device comprises a clamping jaw cylinder and a clamping jaw, and the clamping jaw cylinder drives the clamping jaw to open and close to grip the insert.
[0009] Furthermore, the insert transmission module includes a straight vibrator, a track and a straight vibrator mounting seat, the straight vibrator mounting seat is fixedly mounted on the mounting base, the straight vibrator is mounted on the straight vibrator mounting seat, the track is mounted on the straight vibrator, and the vibration of the straight vibrator drives the vibration of the track to transmit the insert material.
[0010] Furthermore, the lifting isolation module includes a lifting cylinder, a lifting cylinder mounting seat, an insert sensor, an isolation cylinder, an isolation baffle and a top column. The lifting cylinder mounting seat is fixedly mounted on the mounting base, in front of the insert transmission module, the isolation cylinder is fixedly mounted on the inner side of the top of the lifting cylinder mounting seat, the isolation baffle is fixedly connected to the output end of the isolation cylinder, the lifting cylinder is fixedly mounted on the inner side of the lower part of the lifting cylinder mounting seat, the top column is fixedly connected to the output end of the lifting cylinder, one side of the track has a slot, the bottom of the end of the track has a through hole, the front end of the isolation baffle has a block, the block passes through the slot, the head end of the top column is arranged in the through hole, and the insert sensor is installed in the side wall above the through hole.
[0011] Furthermore, the Y-axis servo module includes a second servo motor, a second sliding block and a Y-axis bracket. The Y-axis bracket is fixedly mounted on the mounting base plate, below the X-axis servo module, and perpendicular to the drag chain bracket. The second servo motor is mounted on the Y-axis bracket. The second sliding block is slidably connected to the Y-axis bracket. The second sliding block moves back and forth along the Y-axis bracket driven by the second servo motor.
[0012] Furthermore, the insert swing plate assembly is fixedly mounted on the sliding block 2 and moves with the sliding block 2, thereby realizing the transportation of the insert swing plate assembly.
[0013] Furthermore, the insert platter assembly includes a plurality of insert placement seats, and the insert placement seats are used to place the inserts grabbed by the grabbing device.
[0014] Furthermore, the insert plate assembly is designed to correspond to the gripper fixture of a manipulator or a six-axis robot.
[0015] The utility model provides an insert feeding device with a servo module, which has the following advantages: the utility model controls the grabbing through the servo module, and the insert swing plate assembly performs intermediate buffering, thereby improving the efficiency of embedding the insert. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the insert feeding device with a servo module of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure of the parts transmission module and the jacking isolation module of the utility model;
[0018] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at point A;
[0019] Explanation of marks in the figure: 1. Installation base plate; 2. X-axis servo module; 21. Servo motor one; 22. Sliding block one; 23. Drag chain bracket; 24. Support shaft; 25. Support shaft fixing seat; 26. Upper and lower cylinders; 3. Y-axis servo module; 31. Servo motor two; 32. Sliding block two; 33. Y-axis bracket; 4. Insert transmission module; 41. Straight vibrator; 42. Track; 421. Slot; 422. Through hole; 43. Straight vibrator mounting seat; 5. Lifting isolation module; 51. Lifting cylinder; 52. Lifting cylinder mounting seat; 53. Insert sensor; 54. Isolation cylinder; 55. Isolation baffle; 56. Lifting column; 6. Grasping device; 61. Gripping cylinder; 62. Gripping claw; 7. Insert swing plate assembly; 71. Insert placement seat. DETAILED DESCRIPTION
[0020] In order to better understand the purpose, structure and function of the utility model, the following is a further detailed description of an insert feeding device with a servo module of the utility model in conjunction with the accompanying drawings.
[0021] like Figure 1 Figure 2 Figure 3 As shown, the utility model is an insert feeding device with a servo module, which includes a mounting base plate 1, an X-axis servo module 2, a Y-axis servo module 3, an insert transmission module 4, a lifting isolation module 5, a grabbing device 6 and an insert swing plate assembly 7. The X-axis servo module 2, the Y-axis servo module 3, the insert transmission module 4 and the lifting isolation module 5 are fixedly mounted on the mounting base plate 1, the grabbing device 6 is mounted on the X-axis servo module 2, the insert swing plate assembly 7 is mounted on the Y-axis servo module 3, the insert transmission module 4 is used to transmit the insert, the lifting isolation module 5 is used to lift the insert, the grabbing device 6 is used to grab the insert, the insert swing plate assembly 7 is used to place the grabbed insert, the X-axis servo module 2 is used to move the grabbing device 6, and the Y-axis servo module 3 is used to move the insert swing plate assembly 7.
[0022] The X-axis servo module 2 includes a servo motor 21, a sliding block 22, a drag chain bracket 23, a support shaft 24, a support shaft fixing seat 25 and an upper and lower cylinder 26. The lower end of the support shaft 24 is fixedly mounted on the mounting base 1 through the support shaft fixing seat 25, and the upper end of the support shaft 24 is fixedly connected to the drag chain bracket 23. The servo motor 21 is mounted on the drag chain bracket 23, and the sliding block 22 is slidably connected to the drag chain bracket 23. The X-axis servo module 2 is an existing horizontal moving module. The sliding block 22 moves horizontally back and forth along the slide groove on the drag chain bracket 23 under the drive of the servo motor 21. The upper and lower cylinders 26 are fixedly mounted on the sliding block 22. As the sliding block 22 moves horizontally, the upper and lower cylinders 26 are connected to the grabbing device 6, driving the grabbing device 6 to move up and down, thereby grabbing the insert.
[0023] The gripping device 6 is an existing gripping structure, including a clamping claw cylinder 61 and a clamping claw 62. The clamping claw cylinder 61 drives the clamping claw 62 to open and close to grip the insert.
[0024] The insert transmission module 4 includes a straight vibrator 41, a track 42 and a straight vibrator mounting seat 43. The straight vibrator mounting seat 43 is fixedly mounted on the mounting base 1. The straight vibrator 41 is mounted on the straight vibrator mounting seat 43. The track 42 is mounted on the straight vibrator 41. The vibration of the straight vibrator 41 drives the vibration of the track 42 to transmit the insert material.
[0025] The lifting isolation module 5 includes a lifting cylinder 51, a lifting cylinder mounting seat 52, an insert sensor 53, an isolation cylinder 54, an isolation baffle 55 and a top column 56. The lifting cylinder mounting seat 52 is fixedly mounted on the mounting base 1, in front of the insert transmission module 4, the isolation cylinder 54 is fixedly mounted on the top inner side of the lifting cylinder mounting seat 52, the isolation baffle 55 is fixedly connected to the output end of the isolation cylinder 54, the lifting cylinder 51 is fixedly mounted on the lower inner side of the lifting cylinder mounting seat 52, and the top column 56 is fixedly connected to the output end of the lifting cylinder 51. A slot 421 is provided on one side of the track 42, a through hole 422 is provided at the bottom end of the track 42, a stopper is provided at the front end of the isolation baffle 55, and the stopper passes through the slot 421, the head end of the top column 56 is arranged in the through hole 422, and the insert sensor 53 is installed in the side wall above the through hole 422. The insert sensor 53 is used to sense the insert, the isolation cylinder 54 is used to isolate the current insert from the rear insert, and the lifting cylinder 51 is used to lift the insert so that the grasping device 6 can grasp it.
[0026] The Y-axis servo module 3 includes a servo motor 2 31, a sliding block 2 32 and a Y-axis bracket 33. The Y-axis bracket 33 is fixedly mounted on the mounting base plate 1, below the X-axis servo module 2, and perpendicular to the drag chain bracket 23. The servo motor 2 31 is mounted on the Y-axis bracket 33, and the sliding block 2 32 is slidably connected to the Y-axis bracket 33. The sliding block 2 32 moves back and forth along the Y-axis bracket 33 under the drive of the servo motor 2 31. The driving principle is the existing technology, such as a lead screw structure. The insert swing plate assembly 7 is fixedly mounted on the sliding block 2 32 and moves with the sliding block 2 32, thereby realizing the transportation of the insert swing plate assembly 7.
[0027] The insert plate assembly 7 includes a plurality of insert placement seats 71, and the insert placement seats 71 are used to place the inserts grabbed by the grabbing device 6. The insert plate assembly 7 can be designed according to the gripper of the manipulator or the six-axis robot, so that the manipulator or the six-axis robot can grab multiple inserts at a time, thereby improving the efficiency of embedding the inserts.
[0028] During production and use, the insert transmission module 4 moves, and the insert in the track 42 is transported by the vibration of the straight vibrator 41. When the insert sensor 53 senses that the insert is in place, the isolation cylinder 54 acts, and the isolation baffle 55 extends to separate the subsequent insert from the insert in place. The lifting cylinder 51 acts, and the top column 56 lifts the insert. The X-axis servo module 2 moves to the specified position, and the upper and lower cylinders 26 act, and the clamping cylinder 61 grabs the insert, and then moves through the X-axis servo module 2 to put the insert into the insert swing plate assembly 7, and reciprocates back and forth until the insert swing plate assembly 7 is filled with inserts. The Y-axis servo module 3 then sends the insert and the insert swing plate assembly 7 to the specified position. The manipulator or six-axis robot grabs the insert on the insert swing plate assembly 7 and embeds it in the mold of the injection molding machine.
[0029] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. An insert feeding device with a servo module, characterized in that: The invention comprises a mounting base plate (1), an X-axis servo module (2), a Y-axis servo module (3), an insert transmission module (4), a lifting isolation module (5), a gripping device (6) and an insert swing plate assembly (7), wherein the X-axis servo module (2), the Y-axis servo module (3), the insert transmission module (4) and the lifting isolation module (5) are fixedly mounted on the mounting base plate (1), the gripping device (6) is mounted on the X-axis servo module (2), the insert swing plate assembly (7) is mounted on the Y-axis servo module (3), the insert transmission module (4) is used to transmit the insert, the lifting isolation module (5) is used to lift the insert, the gripping device (6) is used to grip the insert, the insert swing plate assembly (7) is used to place the gripped insert, the X-axis servo module (2) is used to move the gripping device (6), and the Y-axis servo module (3) is used to move the insert swing plate assembly (7).
2. The insert feeding device with a servo module according to claim 1, characterized in that: The X-axis servo module (2) comprises a servo motor (21), a sliding block (22), a drag chain bracket (23), a support shaft (24), a support shaft fixing seat (25) and an upper and lower cylinder (26); the lower end of the support shaft (24) is fixedly mounted on the mounting base (1) via the support shaft fixing seat (25); the upper end of the support shaft (24) is fixedly connected to the drag chain bracket (23); the servo motor (21) is mounted on the drag chain bracket (23); the sliding block (22) is slidably connected to the drag chain bracket (23); and the sliding block (22) moves horizontally back and forth along a slide groove on the drag chain bracket (23) driven by the servo motor (21).
3. The insert feeding device with a servo module according to claim 2, characterized in that: The upper and lower cylinders (26) are fixedly mounted on the sliding block (22). As the sliding block (22) moves horizontally, the upper and lower cylinders (26) are connected to the grasping device (6), driving the grasping device (6) to move up and down, thereby grasping the insert.
4. The insert feeding device with a servo module according to claim 1, characterized in that: The gripping device (6) comprises a clamping claw cylinder (61) and a clamping claw (62), and the clamping claw cylinder (61) drives the clamping claw (62) to open and close so as to grip the insert.
5. The insert feeding device with a servo module according to claim 1, characterized in that: The insert transmission module (4) comprises a straight vibrator (41), a track (42) and a straight vibrator mounting seat (43); the straight vibrator mounting seat (43) is fixedly mounted on the mounting base (1); the straight vibrator (41) is mounted on the straight vibrator mounting seat (43); the track (42) is mounted on the straight vibrator (41); the vibration of the straight vibrator (41) drives the track (42) to vibrate, thereby transmitting the insert material.
6. The insert feeding device with a servo module according to claim 5, characterized in that: The lifting isolation module (5) comprises a lifting cylinder (51), a lifting cylinder mounting seat (52), an insert sensor (53), an isolation cylinder (54), an isolation baffle (55) and a lifting column (56), wherein the lifting cylinder mounting seat (52) is fixedly mounted on the mounting base (1) in front of the insert transmission module (4), the isolation cylinder (54) is fixedly mounted on the inner side of the top of the lifting cylinder mounting seat (52), the isolation baffle (55) is fixedly connected to the output end of the isolation cylinder (54), and the lifting cylinder (51) is fixedly mounted on the inner side of the lower part of the lifting cylinder mounting base (52), the top column (56) is fixedly connected to the output end of the lifting cylinder (51), one side of the track (42) has a slot (421), the bottom of the end of the track (42) has a through hole (422), the front end of the isolation baffle (55) has a stopper, the stopper passes through the slot (421), the head end of the top column (56) is arranged in the through hole (422), and the insert sensor (53) is installed in the side wall above the through hole (422).
7. The insert feeding device with a servo module according to claim 2, characterized in that: The Y-axis servo module (3) comprises a second servo motor (31), a second sliding block (32) and a Y-axis bracket (33). The Y-axis bracket (33) is fixedly mounted on the mounting base plate (1), below the X-axis servo module (2), and perpendicular to the drag chain bracket (23). The second servo motor (31) is mounted on the Y-axis bracket (33), and the second sliding block (32) is slidably connected to the Y-axis bracket (33). The second sliding block (32) moves back and forth along the Y-axis bracket (33) driven by the second servo motor (31).
8. The insert feeding device with a servo module according to claim 7, characterized in that: The inlaid swing plate assembly (7) is fixedly mounted on the second sliding block (32) and moves with the second sliding block (32), thereby realizing the transportation of the inlaid swing plate assembly (7).
9. The insert feeding device with a servo module according to claim 1, characterized in that: The insert plate assembly (7) comprises a plurality of insert placement seats (71), wherein the insert placement seats (71) are used to place inserts grasped by the grasping device (6).
10. The insert feeding device with a servo module according to claim 1, characterized in that: The insert plate assembly (7) is designed to correspond to the gripper of a manipulator or a six-axis robot.