Melting machine for manufacturing ABS (Acrylonitrile Butadiene Styrene) card-based material
By introducing the design of a mixing box and hydraulic rod into the melting machine made of ABS card-based material, the problem of the inability to integrate raw materials in the prior art is solved, efficient stirring and melting mixing is achieved, and the operation steps are simplified and the finished product is improved. quality.
Patent Information
- Application Number
- CN202420693890.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing melting machines made of ABS card-based materials cannot perform integrated operations of multiple raw materials, resulting in reduced quality of finished products and complicated operation steps.
A melting machine including a mixing box, a driving motor, a hydraulic rod and an extrusion head is designed. Raw materials are introduced through the feed funnel, the mixing rod and hydraulic rod in the mixing box are stirred and mixed, and preheated by an electric heating rod, hydraulic The rod drives the clamp plate outward to allow the mixed raw materials to be discharged into the inner cavity of the equipment housing, realizing the integrated operation of stirring, melting and mixing.
Efficient stirring, melting and mixing of various raw materials is achieved, operating steps are simplified, and the finished product quality of ABS card-based materials is improved.
Smart Images

Figure CN222309773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and manufacturing of ABS card base materials, in particular to a melting machine used for manufacturing ABS card base materials. Background Art
[0002] ABS card base material is a material commonly used to make mobile phone SIM cards. It has good heat resistance and flame retardancy. Therefore, if the use environment of the card body requires heat resistance and flame retardancy, ABS card base material is a good choice. ABS card base products have the characteristics of high impact strength, good dimensional stability, high temperature resistance, environmental protection, and good high and low temperature performance. ABS card base is used to make various SIM cards, such as Micro SIM cards, Nano SIM cards, etc. When manufacturing ABS card base materials, the ABS plastic needs to be melted during the manufacturing process, and then formed through a mold to finally obtain the required ABS card base material.
[0003] Common melting machines for manufacturing ABS card-based materials are usually composed of structures such as a plastic extruder, a heating device, and a screw extruder. First, the ABS plastic particles are heated to a molten state in the machine by a heating device, and then the molten ABS plastic is extruded into a continuous film or sheet by a screw extruder. This is a common structure and use method of a melting machine for manufacturing ABS card-based materials. Traditional melting machines for manufacturing ABS card-based materials usually directly introduce a variety of materials into the equipment in proportion for heating and melting, and cannot mix and stir a variety of raw materials, resulting in a decrease in the quality of the finished product after melting and mixing. Some melting machines for manufacturing ABS card-based materials first mix and stir the raw materials used for the ABS card-based materials in an external device and then introduce them into the melting interior for heating and melting. However, this method cannot be operated in an integrated manner, making the operation steps complicated and inconvenient to use. For this reason, a melting machine for manufacturing ABS card-based materials is proposed. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies of the prior art, the utility model provides a melting machine for manufacturing ABS card base materials to solve the above-mentioned technical problem of "raw materials cannot be operated in an integrated manner".
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a melting machine for manufacturing ABS card base material, comprising:
[0008] An equipment shell, and a mixing box arranged on the top of the equipment shell, and the back of the mixing box is connected to a feeding funnel;
[0009] A first driving motor is arranged on the top of the mixing box and is coaxially connected with a rotating shaft, and the rotating shaft is located at the center of the inner cavity of the mixing box, and stirring rods are evenly installed on the surface of the rotating shaft;
[0010] The cardboard is arranged at the bottom of the inner cavity of the mixing box, and the outer side of the top of the cardboard is connected to a hydraulic rod, and the hydraulic rod is correspondingly connected to the outer side of the mixing box. After the various raw materials are introduced into the mixing box through the feeding funnel, the first driving motor drives the stirring rod to rotate through the rotating shaft to stir and mix the raw materials, and the hydraulic rod drives the cardboard to move outward, so that the mixed raw materials are fed into the inner cavity of the equipment shell, thereby achieving the integrated operation of stirring, melting and mixing the raw materials.
[0011] Preferably, feed ends are longitudinally opened at both sides and the center of the top of the device shell, and the inner cavity of the feed end is provided with a connecting plug. The device shell is fed through the feed end, and the connecting plug seals the feed end to prevent heat loss in the inner cavity of the device shell. The machine for melt-making ABS card base material is an existing device on the market, so it will not be described in detail here.
[0012] Preferably, electric heating rods are longitudinally inserted around the inner cavity of the mixing box, and the bottom of the mixing box is connected to a material guide box, which is connected to the corresponding feed end of the equipment shell. The electric heating rods can increase the temperature inside the mixing box, preheat the raw materials, and increase the melting speed of the raw materials, while the material guide box guides the raw materials into the equipment shell, and the overall design is conical to prevent part of the raw materials from remaining in the inner cavity of the mixing box.
[0013] Preferably, a threaded screw is installed on the upper part of the front and back sides of the device housing, and one end of the threaded screw is coaxially connected to a second drive motor, and a slider is sleeved on the center of the surface of the threaded screw and connected to the surface of the stirring box. The second drive motor drives the threaded screw to rotate on the device housing, and the slider drives the stirring box to translate on the top of the device housing according to the direction of the threaded screw, and is connected to different feed ends on the device housing, so as to guide the raw materials into different positions of the inner cavity of the device housing, avoiding the accumulation of raw materials in one place in the inner cavity of the device housing, which causes the melting rate to decrease.
[0014] Preferably, an extrusion head is provided at the center of one side of the inner cavity of the device housing, and connecting columns are installed transversely at the centers of the front and rear ends of the outer sides of the extrusion head and extend outward through the inner wall of the device housing. The connecting columns drive the extrusion head to translate along the inner cavity of the device housing to extrude the raw materials in a molten state from the inner cavity of the device housing.
[0015] Preferably, a threaded shaft is installed at the center of one side of the device housing, and the outer end of the threaded shaft is coaxially connected to a third driving motor, and a sliding block is sleeved on one side of the surface of the threaded shaft and connected to the connecting column. The third driving motor drives the threaded shaft to rotate, and the sliding block drives the connecting column to translate along the direction of the threaded shaft.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides a melting machine for manufacturing ABS card base materials, which has the following beneficial effects:
[0018] The melting machine used for manufacturing ABS card-based materials introduces a variety of raw materials into the interior of a mixing box through a feeding funnel, and then a first driving motor drives a stirring rod to rotate through a rotating shaft to stir and mix the raw materials. A hydraulic rod drives a card plate to move outward, so that the mixed raw materials are fed into the inner cavity of the equipment shell. In this way, the stirring, melting and mixing of the raw materials can be achieved in an integrated operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the structure of the right side view of the housing of the utility model after the cutaway view;
[0021] Figure 3 This is a schematic diagram of the internal structure of the device shell of the utility model.
[0022] In the figure: 1. Equipment housing; 2. Mixing box; 3. First drive motor; 4. Mixing rod; 5. Clamping plate; 6. Hydraulic rod; 7. Material guide box; 8. Electric heating rod; 9. Feed hopper; 10. Connecting plug; 11. Threaded screw; 12. Second drive motor; 13. Extrusion head; 14. Connecting column; 15. Threaded shaft; 16. Third drive motor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides a technical solution, a melting machine for manufacturing ABS card base materials, comprising: Figure 1, an equipment housing 1, and a mixing box 2 arranged on the top of the equipment housing 1, and the back of the mixing box 2 is connected to a feeding funnel 9;
[0025] See also Figure 2 The first driving motor 3 is arranged on the top of the mixing box 2 and is coaxially connected with a rotating shaft, and the rotating shaft is located at the center of the inner cavity of the mixing box 2, and the surface of the rotating shaft is evenly installed with stirring rods 4;
[0026] The card plate 5 is arranged at the bottom of the inner cavity of the mixing box 2, and the outer side of the top of the card plate 5 is connected with a hydraulic rod 6, and the hydraulic rod 6 is correspondingly connected to the outer side of the mixing box 2. After the various raw materials are introduced into the mixing box 2 through the feeding funnel 9, the first driving motor 3 drives the stirring rod 4 to rotate through the rotating shaft to stir and mix the raw materials, and the hydraulic rod 6 drives the card plate 5 to move outward, so that the mixed raw materials are fed into the inner cavity of the equipment housing 1, thereby achieving the integrated operation of stirring, melting and mixing the raw materials.
[0027] See also Figure 1 The top sides and the center of the device housing 1 are longitudinally provided with feed ends, and the inner cavity of the feed ends is provided with connecting plugs 10. The device housing 1 is fed through the feed end, and the connecting plugs 10 seal the feed end to prevent heat loss in the inner cavity of the device housing 1. The machine for melting and manufacturing the ABS card base material is an existing device on the market, so it will not be described in detail here.
[0028] See also Figure 3, electric heating rods 8 are longitudinally inserted around the inner cavity of the mixing box 2, and the bottom of the mixing box 2 is connected to a material guide box 7, which is connected to the corresponding feed end of the equipment housing 1. The electric heating rod 8 can increase the temperature inside the mixing box 2, preheat the raw materials, and increase the melting speed of the raw materials, while the material guide box 7 guides the raw materials into the equipment housing 1, and the overall design is conical to prevent some raw materials from remaining in the inner cavity of the mixing box 2. Threaded screws 11 are installed on the upper part of the front and back of the equipment housing 1, and one end of the threaded screw 11 is coaxially connected to a second drive motor 12, and a slider is sleeved on the center of the surface of the threaded screw 11 and connected to the surface of the mixing box 2. The second drive motor 12 drives the threaded screw 11 to rotate on the equipment housing 1, and the slider drives the mixing box 2 to translate on the top of the equipment housing 1 according to the direction of the threaded screw 11, and is connected to different feed ends on the equipment housing 1, so as to introduce the raw materials into different positions of the inner cavity of the equipment housing 1, and avoid the accumulation of raw materials in one place of the inner cavity of the equipment housing 1, which causes the phenomenon of reduced melting speed. An extrusion head 13 is provided at the center of one side of the inner cavity of the device housing 1, and connecting columns 14 are installed transversely at the centers of the front and rear ends of the outer sides of the extrusion head 13, and extend outward through the inner wall of the device housing 1. The connecting column 14 drives the extrusion head 13 to translate along the inner cavity of the device housing 1, and extrude the raw materials in a molten state from the inner cavity of the device housing 1. A threaded shaft 15 is installed at the center of one side of the device housing 1, and a third drive motor 16 is coaxially connected to the outer end of the threaded shaft 15. A sliding block is sleeved on one side of the surface of the threaded shaft 15 and is connected to the connecting column 14. The third drive motor 16 drives the threaded shaft 15 to rotate, and the sliding block drives the connecting column 14 to translate along the direction of the threaded shaft 15.
[0029] This solution: After introducing a variety of raw materials into the mixing box 2 through the feeding funnel 9, the electric heating rod 8 can increase the temperature inside the mixing box 2 to preheat the raw materials. The first drive motor 3 drives the stirring rod 4 to rotate through the rotating shaft to stir and mix the raw materials. The hydraulic rod 6 drives the card plate 5 to move outward so that the mixed raw materials are fed into the inner cavity of the equipment housing 1. The second drive motor 12 drives the threaded screw 11 to rotate on the equipment housing 1, and the slider drives the mixing box 2 to translate on the top of the equipment housing 1 according to the direction of the threaded screw 11, and connects with different feed ends on the equipment housing 1. The third drive motor 16 drives the threaded shaft 15 to rotate, and the sliding block drives the connecting column 14 to translate along the direction of the threaded shaft 15. The connecting column 14 drives the extrusion head 13 to translate along the inner cavity of the equipment housing 1 to extrude the raw materials in a molten state from the inner cavity of the equipment housing 1.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A melting machine for manufacturing ABS card-based materials, characterized in that: include: An equipment housing (1), and a stirring box (2) arranged on the top of the equipment housing (1), wherein the back side of the stirring box (2) is connected to a feeding funnel (9); A first driving motor (3) is arranged on the top of the stirring box (2) and is coaxially connected with a rotating shaft, and the rotating shaft is located at the center of the inner cavity of the stirring box (2), and stirring rods (4) are evenly installed on the surface of the rotating shaft; The clamping plate (5) is arranged at the bottom of the inner cavity of the mixing box (2), and the outer side of the top of the clamping plate (5) is connected to a hydraulic rod (6), and the hydraulic rod (6) is correspondingly connected to the outer side of the mixing box (2).
2. A melting machine for manufacturing ABS card-based materials according to claim 1, characterized in that: Feed ends are longitudinally opened at both sides of the top and the center of the equipment housing (1), and the inner cavity of the feed end is provided with a connecting blocking plate (10).
3. A melting machine for manufacturing ABS card-based materials according to claim 2, characterized in that: Electric heating rods (8) are longitudinally inserted around the inner cavity of the mixing box (2), and the bottom of the mixing box (2) is connected to a material guide box (7) and is connected to the corresponding feed end of the equipment housing (1).
4. A melting machine for manufacturing ABS card-based materials according to claim 1, characterized in that: A threaded screw (11) is installed on the upper part of the front and back sides of the equipment housing (1), and one end of the threaded screw (11) is coaxially connected to a second drive motor (12). A sliding block is sleeved at the center of the surface of the threaded screw (11) and is connected to the surface of the mixing box (2).
5. A melting machine for manufacturing ABS card-based materials according to claim 1, characterized in that: An extrusion head (13) is provided at the center of one side of the inner cavity of the device housing (1), and connecting columns (14) are transversely installed at the centers of the front and rear ends of the outer sides of the extrusion head (13) and extend outward through the inner wall of the device housing (1).
6. A melting machine for manufacturing ABS card-based materials according to claim 5, characterized in that: A threaded shaft (15) is installed at the center of one side of the device housing (1), and the outer end of the threaded shaft (15) is coaxially connected to a third drive motor (16). A sliding block is sleeved on one side of the surface of the threaded shaft (15) and is connected to the connecting column (14).