Automatic cotton pressing compound equipment

By designing automatic cotton pressing composite equipment, using components such as cylinders, power motors and powerful magnetic rings, the automatic composite and unloading of foam and foam frames is realized, solving the problem of low manual processing efficiency in the existing technology, and improving the Productivity and automation collection are guaranteed.

CN222309899UActive Publication Date: 2025-01-07JIAXING SANXIAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421193018.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In the prior art, foam and foam frames need to be processed manually after being combined, which lacks automatic cutting processing capabilities, resulting in inefficiency.

Method used

An automatic cotton pressing composite equipment is designed, including a composite abutment, a composite mechanism and a cutting assembly. The automatic upward movement and unloading of the foam frame is realized through components such as cylinders, power motors and powerful magnetic rings to ensure the mold removal. Stability and realize automatic unloading and collection of foam and foam frames.

Benefits of technology

Automatic composite and unloading treatment of foam and foam frame is realized, production efficiency is improved, manual operation needs are reduced, and the stability of the composite process and automatic collection are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of compound equipment, and discloses automatic cotton pressing compound equipment, which comprises a compound base station, a cotton pressing mechanism, a cotton pressing mechanism and a cotton pressing mechanism, the compounding mechanism comprises a compounding assembly and a discharging assembly. The composite assembly comprises a frame body, a balance weight lever, a lower mold, a foam frame, foam, an air cylinder and an upper mold, the frame body is fixedly installed on the top of the composite base table, the balance weight lever is installed on the frame body in a sliding mode, the lower mold is fixedly connected with the balance weight lever, the foam frame is placed in the lower mold, the foam is clamped in the foam frame, and the air cylinder is fixedly connected with the upper mold. The air cylinder is fixedly installed on the top of the frame body, the output end of the air cylinder is fixedly connected with the upper die, and the discharging assembly comprises a power motor, a power shaft, a connecting rod, a bearing circular truncated cone, a barrier strip and a discharging hole. The foam feeding device has the following advantages and effects that the compounded foam and the foam frame can be automatically discharged, collected and treated.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite equipment, in particular to automatic cotton pressing composite equipment. Background Art

[0002] Foam is a material made of foamed plastic particles, referred to as foam. Foam is divided into PU foam, anti-static foam, conductive foam, etc. Some foams need to be pressed into a foam frame for composite processing during production, so cotton pressing and composite equipment is needed.

[0003] In the prior art, when compounding the foam and the foam frame, the foam frame is first placed in the lower mold, and then the foam is placed on the foam frame. The upper mold is moved downward to press the foam into the foam frame to complete the compounding of the foam and the foam frame. However, after the compounding of the foam and the foam frame is completed, the staff needs to manually take out the foam frame, and the foam frame cannot be automatically unloaded. Therefore, it is necessary to design an automatic cotton pressing and compounding equipment to solve the above problem.

[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0005] The utility model aims to provide an automatic cotton pressing and compounding device to solve the above problems.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: an automatic cotton pressing composite device, comprising:

[0007] A composite base, wherein a composite mechanism is arranged on the composite base;

[0008] The composite mechanism includes a composite component and a blanking component;

[0009] The composite assembly includes a frame, a counterweight rod, a lower mold, a foam frame, foam, a cylinder and an upper mold, wherein the frame is fixedly mounted on the top of the composite base, the counterweight rod is slidably mounted on the frame, the lower mold is fixedly connected to the counterweight rod, the foam frame is placed in the lower mold, the foam is engaged in the foam frame, the cylinder is fixedly mounted on the top of the frame, and the output end of the cylinder is fixedly connected to the upper mold;

[0010] The unloading assembly includes a power motor, a power shaft, a connecting rod, a supporting truncated table, a baffle and a unloading hole. The power motor is fixedly mounted on the composite base, the output end of the power motor is fixedly connected to the power shaft, the connecting rod is fixedly mounted between the power shaft and the supporting truncated table, the baffle is fixedly mounted on the composite base, and the unloading hole is opened on the top of the composite base.

[0011] The utility model is further configured as follows: the bottom end of the foam frame is in contact with the supporting truncated table.

[0012] The utility model is further configured as follows: a strong magnetic ring is embedded on the top of the bearing truncated table, and the strong magnetic ring is adsorbed to the lower mold.

[0013] By adopting the above technical solution, due to the gravity of the counterweight rod and the lower mold itself, as well as the adsorption force of the strong magnetic ring on the lower mold, the stability of the lower mold during the compounding process can be effectively guaranteed.

[0014] The utility model is further configured as follows: two sliding holes are provided on the top of the frame, and the counterweight rod is slidably installed in the sliding holes.

[0015] The utility model is further configured as follows: a stopper rod is fixedly arranged on the counterweight rod, and the stopper rod is in contact with the top end of the upper mold.

[0016] By adopting the above technical solution, after the upper mold moves upward, it will drive the blocking rod to move upward.

[0017] The utility model is further configured as follows: a limit plate is fixedly arranged on the top end of the counterweight rod, and the bottom end of the limit plate is in contact with the frame.

[0018] By adopting the above technical solution, the counterweight rod can be limited.

[0019] The utility model is further configured as follows: the baffle is an L-shaped structure.

[0020] The utility model is further configured as follows: the bottom end of the supporting truncated table is in contact with the composite base.

[0021] The beneficial effects of the utility model are:

[0022] 1. The utility model provides a composite mechanism. After the foam and the foam frame are composited, the cylinder is started to move the lower mold upward. After the lower mold moves up a certain distance, the stop rod is pushed, and then the lower mold is moved up, so that the lower mold is separated from the foam frame;

[0023] 2. The utility model starts the power motor through the composite mechanism set up, and the supporting round table drives the composite foam and the foam frame to rotate. The blocking bar will block the foam frame, so that the composite foam and the foam frame fall from the supporting round table and fall from the discharge hole. It only needs to place the collection box under the discharge hole in advance, so that the composite foam and the foam frame can be automatically discharged and collected. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 and Figure 2 The utility model discloses a structural schematic diagram of an automatic cotton pressing composite device.

[0026] Figure 3 The utility model discloses a cross-sectional structural diagram of an automatic cotton pressing composite device.

[0027] Figure 4 yes Figure 3 Schematic diagram of the structure of part A in .

[0028] In the figure, 1. composite base; 2. frame; 3. counterweight rod; 4. lower mold; 5. foam frame; 6. foam; 7. cylinder; 8. upper mold; 9. stop rod; 10. power motor; 11. power shaft; 12. connecting rod; 13. load-bearing round table; 14. strong magnetic ring; 15. stop bar; 16. feed hole. DETAILED DESCRIPTION

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0030] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides an automatic cotton pressing composite device, comprising:

[0032] The composite base 1 is provided with a composite mechanism. It should be noted that the composite mechanism is used to composite the foam 6 and the foam frame 5;

[0033] The composite mechanism includes a composite component and a blanking component. It should be noted that the composite component is used to composite the foam 6 and the foam frame 5, and the blanking component is used to blank the composite foam 6 and the foam frame 5.

[0034] The composite assembly includes a frame 2, a counterweight rod 3, a lower mold 4, a foam frame 5, foam 6, a cylinder 7 and an upper mold 8. The frame 2 is fixedly mounted on the top of the composite base 1, the counterweight rod 3 is slidably mounted on the frame 2, the lower mold 4 is fixedly connected to the counterweight rod 3, the foam frame 5 is placed in the lower mold 4, the foam 6 is engaged in the foam frame 5, the cylinder 7 is fixedly mounted on the top of the frame 2, and the output end of the cylinder 7 is fixedly connected to the upper mold 8;

[0035] Through the above-mentioned composite assembly, the foam frame 5 is placed in the lower mold 4, the foam 6 is placed on the foam frame 5, and then the cylinder 7 is started, and the cylinder 7 drives the upper mold 8 to move downward, so that the upper mold 8 pushes the foam 6 into the foam frame 5, so as to realize the composite of the foam 6 and the foam frame 5;

[0036] The unloading assembly includes a power motor 10, a power shaft 11, a connecting rod 12, a supporting truncated table 13, a baffle 15 and a unloading hole 16. The power motor 10 is fixedly installed on the composite base 1, the output end of the power motor 10 is fixedly connected to the power shaft 11, the connecting rod 12 is fixedly installed between the power shaft 11 and the supporting truncated table 13, the baffle 15 is fixedly installed on the composite base 1, and the unloading hole 16 is opened at the top of the composite base 1.

[0037] After the foam 6 and the foam frame 5 are compounded through the above-mentioned unloading assembly, the cylinder 7 is started, and the upper mold 8 moves up a certain distance and then pushes the baffle rod 9. The baffle rod 9 drives the counterweight rod 3 to move upward, so that the lower mold 4 moves to the top of the foam 6 and the foam frame 5, and then the power motor 10 is started, and the supporting truncated table 13 drives the compounded foam 6 and the foam frame 5 to rotate, and the baffle bar 15 blocks the foam frame 5, so that the compounded foam 6 and the foam frame 5 fall from the supporting truncated table 13, so that the compounded foam 6 and the foam frame 5 can be automatically unloaded.

[0038] Specifically, the bottom end of the foam frame 5 contacts the supporting truncated platform 13 , and the bottom end of the supporting truncated platform 13 contacts the composite base 1 . It should be noted that the foam frame 5 can be supported, and the composite base 1 can support the supporting truncated platform 13 .

[0039] Specifically, a strong magnetic ring 14 is embedded in the top of the supporting truncated table 13, and the strong magnetic ring 14 is adsorbed to the lower mold 4. It should be noted that due to the gravity of the counterweight rod 3 and the lower mold 4 themselves, as well as the adsorption force of the strong magnetic ring 14 on the lower mold 4, the stability of the lower mold 4 can be effectively guaranteed during the composite process.

[0040] Specifically, two sliding holes are provided on the top of the frame 2, and the counterweight rod 3 is slidably installed in the sliding holes. A baffle rod 9 is fixedly provided on the counterweight rod 3, and the baffle rod 9 is in contact with the top of the upper mold 8. A limit plate is fixedly provided on the top of the counterweight rod 3, and the bottom end of the limit plate is in contact with the frame 2. It should be noted that the counterweight rod 3 can be limited, and after the upper mold 4 moves upward, it will drive the baffle rod 9 to move upward.

[0041] Specifically, the baffle 15 is an L-shaped structure. It should be noted that the shape of the baffle 15 is limited.

[0042] Working principle:

[0043] S1: placing the foam frame 5 in the lower mold 4, placing the foam 6 on the foam frame 5, and then starting the cylinder 7, which drives the upper mold 8 to move downward, so that the upper mold 8 pushes the foam 6 into the foam frame 5, thereby achieving the compounding of the foam 6 and the foam frame 5;

[0044] S2: After the foam 6 and the foam frame 5 are compounded, the cylinder 7 is started to move the upper mold 8 upward. After the upper mold 8 moves up a certain distance, it will push the baffle rod 9, and the baffle rod 9 drives the counterweight rod 3 to move upward, so that the lower mold 4 can move upward, so that the lower mold 4 moves to the top of the foam 6 and the foam frame 5, and then the power motor 10 is started, the power motor 10 drives the power shaft 11 to rotate, the power shaft 11 drives the connecting rod 12 to rotate, the connecting rod 12 drives the supporting truncated table 13 to rotate, the supporting truncated table 13 drives the compounded foam 6 and the foam frame 5 to rotate, the baffle bar 15 will block the foam frame 5, so that the compounded foam 6 and the foam frame 5 fall from the carrying truncated table 13 and fall from the discharge hole 16. It is only necessary to place a collection box under the discharge hole 16 in advance, so that the compounded foam 6 and the foam frame 5 can be automatically discharged and collected.

[0045] The above is a detailed introduction to an automatic cotton pressing composite device provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. An automatic cotton pressing and compounding device, characterized in that: include: A composite base (1), wherein a composite structure is arranged on the composite base (1); The composite mechanism includes a composite component and a blanking component; The composite component comprises a frame (2), a counterweight rod (3), a lower mold (4), a foam frame (5), foam (6), a cylinder (7) and an upper mold (8); the frame (2) is fixedly mounted on the top of the composite base (1); the counterweight rod (3) is slidably mounted on the frame (2); the lower mold (4) is fixedly connected to the counterweight rod (3); the foam frame (5) is placed in the lower mold (4); the foam (6) is engaged in the foam frame (5); the cylinder (7) is fixedly mounted on the top of the frame (2); and the output end of the cylinder (7) is fixedly connected to the upper mold (8); The material discharge assembly comprises a power motor (10), a power shaft (11), a connecting rod (12), a bearing truncated platform (13), a baffle (15) and a material discharge hole (16); the power motor (10) is fixedly mounted on the composite base (1); the output end of the power motor (10) is fixedly connected to the power shaft (11); the connecting rod (12) is fixedly mounted between the power shaft (11) and the bearing truncated platform (13); the baffle (15) is fixedly mounted on the composite base (1); and the material discharge hole (16) is opened at the top of the composite base (1).

2. The automatic cotton pressing composite equipment according to claim 1, characterized in that: The bottom end of the foam frame (5) is in contact with the supporting truncated platform (13).

3. The automatic cotton pressing composite equipment according to claim 1, characterized in that: A strong magnetic ring (14) is embedded on the top of the supporting truncated table (13), and the strong magnetic ring (14) is adsorbed to the lower mold (4).

4. The automatic cotton pressing composite equipment according to claim 1, characterized in that: The frame body (2) has two sliding holes on the top, and the counterweight rod (3) is slidably installed in the sliding holes.

5. The automatic cotton pressing composite equipment according to claim 1, characterized in that: A blocking rod (9) is fixedly arranged on the counterweight rod (3), and the blocking rod (9) is in contact with the top end of the upper mold (8).

6. The automatic cotton pressing composite equipment according to claim 1, characterized in that: A limit plate is fixedly arranged on the top end of the counterweight rod (3), and the bottom end of the limit plate is in contact with the frame (2).

7. The automatic cotton pressing composite equipment according to claim 1, characterized in that: The blocking bar (15) is an L-shaped structure.

8. The automatic cotton pressing composite equipment according to claim 1, characterized in that: The bottom end of the supporting truncated platform (13) is in contact with the composite base (1).