Automatic bagging device for gauge apron

Abstract

The utility model relates to a gauge apron automatic bagging device which comprises a mounting plate capable of moving up and down under the drive of a first lifting device and a vertical plate provided with a bagging opening, and a first rodless air cylinder and a second rodless air cylinder are arranged on the inner side of the mounting plate from top to bottom in parallel. A feeding plate is fixedly arranged at the position, between the first rodless air cylinder and the second rodless air cylinder, of the inner side of the mounting plate, an inserting plate is arranged below the feeding plate and can slide in the length direction of the feeding plate in a reciprocating mode, and a pushing block is connected to the bottom of a first sliding block of the first rodless air cylinder. The top of a second sliding block of the second rodless air cylinder is fixedly connected with the bottom of the right end of the inserting plate. The vertical plate is perpendicular to the mounting plate and arranged at the left end of the first rodless air cylinder, the bagging opening is square and formed in the upper portion of the vertical plate, a rectangular bagging barrel with the two ends open is fixedly arranged on the outer side of the vertical plate, and the caliber of the bagging barrel corresponds to the bagging opening. The automatic bagging device for the gauge apron is reasonable in structural design, high in packaging efficiency and low in failure rate.

Description

Technical Field

[0001] The utility model relates to the technical field of track gauge baffle packaging equipment, in particular to an automatic bagging device for track gauge baffles. Background Art

[0002] The gauge baffles in railway fasteners need to be laser marked to clarify product information in order to ensure product traceability. The marked products also need to be packaged. Currently, packaging, sorting and packaging are all done manually. First, the gauge baffles after humidification (boiling) are laser marked, and then the marked gauge baffles are put into woven bags. Manual operation wastes a lot of labor, and the production efficiency is low and the cost is high. In this regard, the utility model provides a gauge baffle automatic bagging device with reasonable structural design, high packaging efficiency and low failure rate. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a gauge baffle automatic bagging device which has reasonable structural design, high packaging efficiency and low failure rate.

[0004] In order to solve the above problems, the technical solution adopted by the utility model is:

[0005] An automatic bagging device for a gauge baffle, comprising a mounting plate that can move up and down under the drive of a first lifting device and a vertical plate with a bagging opening, a first rodless cylinder and a second rodless cylinder are arranged in parallel from top to bottom on the inner side of the mounting plate, a loading plate is fixedly arranged between the first rodless cylinder and the second rodless cylinder on the inner side of the mounting plate, an insert plate is arranged below the loading plate and can slide back and forth along the length direction of the loading plate, a push block is connected to the bottom of the first slider of the first rodless cylinder, and the top of the second slider of the second rodless cylinder is fixedly connected to the bottom of the right end of the insert plate;

[0006] The vertical plate and the mounting plate are arranged perpendicular to each other and are arranged at the left end of the first rodless cylinder. The bagging port is square and opened on the upper part of the vertical plate. A rectangular bagging cylinder with openings at both ends is fixedly provided on the outer side of the vertical plate, and the diameter of the bagging cylinder corresponds to the bagging port. A second lifting device is vertically fixedly provided on both sides of the vertical plate, and a fixed plate is fixedly connected between the two third sliding blocks of the second lifting device. A push plate with a size smaller than the bagging port is arranged between the fixed plate and the vertical plate. A plurality of telescopic devices are fixedly provided on the fixed plate, and the telescopic rods of the telescopic devices are connected to the push plate after passing through the fixed plate.

[0007] As an embodiment of the utility model, first end covers are provided at both ends of the first rodless cylinder, and second end covers are provided at both ends of the second rodless cylinder. The first end cover and the second end cover are detachably fixed to the inner side of the mounting plate through a mounting seat.

[0008] As an implementation mode of the utility model, the push block is in an inverted U-shape, its height is lower than the height of the gauge baffle, and its lower end is adapted to the upper surface of the loading plate.

[0009] As an implementation mode of the utility model, at least two supports are arranged on the top of the second end cover close to the vertical plate, and guide wheels are rotatably arranged on the top of the supports. Under the support of the guide wheels, the plug board is just in a horizontal state.

[0010] As an implementation mode of the utility model, the feeding plate and the inserting plate are in contact with each other, the inner end of the inserting plate is fixedly connected to the mounting plate, and the outside is supported by the inserting plate.

[0011] As an embodiment of the present utility model, the first lifting device is a screw lift, the lifting slider on the first lifting device moves up and down under the action of the screw, the mounting plate is fixedly connected to the lifting slider, and the screw is connected to the servo motor.

[0012] As an implementation mode of the utility model, the second lifting device is a rodless cylinder or a rodless hydraulic cylinder, and the telescopic device is a telescopic cylinder.

[0013] As an implementation mode of the utility model, four telescopic devices are arranged in a rectangular array, and the length direction thereof is the same as the length direction of the loading plate.

[0014] As an implementation mode of the utility model, a plurality of weight-reducing holes are provided on the mounting plate.

[0015] As an implementation mode of the utility model, it also includes a loading device arranged on one side of the loading plate, and the track gauge baffle is pushed onto the loading plate through the loading device.

[0016] The beneficial effects of adopting the above technical solution are:

[0017] The automatic bagging device for gauge baffles provided by the utility model has a reasonable structural design. When bagging the gauge baffles, multiple groups need to be loaded in sequence from bottom to top, and each group includes a plurality of gauge baffles arranged in a rectangular array and in contact with each other. Before bagging, the bag is first put on the outside of the bagging tube. When bagging, a group of gauge baffles is first loaded on the loading plate, and then the loading plate is controlled to descend to be flush with the bottom of the bagging port by the first lifting device, and the arranged gauge baffles are pushed into the bagging tube through the bagging port by the push block driven by the first rodless cylinder, and then the push block is reset; the first lifting device controls the loading plate to move to the loading position, and after the second group of loading is performed, the loading plate is controlled to descend to a position corresponding to the height of the first group of gauge baffles in the bagging tube by the first lifting device, and the plug plate is driven by the second rodless cylinder to insert the bagging plate. The first rodless cylinder drives the push block to push the arranged gauge baffles through the bagging port and along the plug plate into the bagging tube. The plug plate is reset first, and then the push block is reset. Multiple sets of gauge baffles are bagged in sequence. After bagging, the first lifting device controls the mounting plate to rise to the highest position, and the second lifting device drives the fixed plate to rise to align with the bagging port. Then, the telescopic device drives the push plate into the bagging tube, pushes the gauge baffle out of the bagging tube, and drives the bag to detach from the bagging tube, completing the bagging operation. The overall packaging efficiency is greatly improved, and the failure rate is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model.

[0019] Figure 2 It is a structural schematic diagram of the utility model from another angle.

[0020] Figure 3 It is another perspective structural schematic diagram of the utility model.

[0021] Figure 4 It is another perspective structural schematic diagram of the utility model.

[0022] Figure 5 It is a schematic diagram of the working state of the utility model.

[0023] Among them: 1 mounting plate, 101 weight reduction hole, 2 first lifting device, 3 servo motor, 4 lifting slider, 5 first rodless cylinder, 6 first end cover, 7 first slider, 8 push block, 9 loading plate, 10 second rodless cylinder, 11 mounting seat, 12 second end cover, 13 second slider, 14 plug plate, 15 support, 16 guide wheel, 17 vertical plate, 18 bagging port, 19 bagging cylinder, 20 second lifting device, 21 third slider, 22 fixed plate, 23 push plate, 24 telescopic device, 25 bottom plate, 26 lifting hydraulic cylinder, 27 lifting support plate, 28 roller, 29 translation hydraulic cylinder, 30 transverse frame, 31 flip support plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model is clearly and completely described below in conjunction with specific embodiments.

[0025] like Figure 1-Figure 4 The automatic bagging device for gauge baffle shown in the figure comprises a mounting plate 1 which can move up and down under the drive of a first lifting device 2 and a vertical plate 17 with a bagging opening 18, a first rodless cylinder 5 and a second rodless cylinder 10 are arranged in parallel from top to bottom on the inner side of the mounting plate 1, a loading plate 9 is fixedly arranged between the first rodless cylinder 5 and the second rodless cylinder 10 on the inner side of the mounting plate 1, a plug plate 14 is arranged below the loading plate 9 and can slide back and forth along the length direction of the loading plate 9, a push block 8 is connected to the bottom of the first slider 7 of the first rodless cylinder 5, and the top of the second slider 13 of the second rodless cylinder 10 is fixedly connected to the bottom of the right end of the plug plate 14;

[0026] The vertical plate 17 and the mounting plate 1 are arranged perpendicular to each other and are arranged at the left end of the first rodless cylinder 5. The bagging port 18 is square and opened on the upper part of the vertical plate 17. A rectangular bagging tube 19 with openings at both ends is fixedly provided on the outer side of the vertical plate 17, and the caliber of the bagging tube 19 corresponds to the bagging port 18; second lifting devices 20 are vertically fixedly provided on both sides of the vertical plate 17, and a fixed plate 22 is fixedly connected between the third sliders 21 of the two second lifting devices 20. A push plate 23 with a size smaller than that of the bagging port 18 is arranged between the fixed plate 22 and the vertical plate 17, and a plurality of telescopic devices 24 are fixedly provided on the fixed plate 22. The telescopic rod of the telescopic device 24 passes through the fixed plate 22 and is connected to the push plate 23.

[0027] The automatic bagging device for gauge baffles provided by the utility model has a reasonable structural design. When bagging the gauge baffles, it is necessary to load multiple groups in sequence from bottom to top, and each group includes a plurality of gauge baffles arranged in a rectangular array and in contact with each other. Before bagging, the bag is first put on the outside of the bagging tube 19. When bagging, first load a group of gauge baffles on the loading plate 9, and then control the loading plate 9 to descend to be flush with the bottom of the bagging port 18 through the first lifting device 2, and drive the push block 8 through the first rodless cylinder 5 to push the arranged gauge baffles through the bagging port 18 into the bagging tube 19, and then the push block 8 is reset; the first lifting device 2 controls the loading plate 9 to move to the loading position, and after the second group of loading is performed, the first lifting device 2 controls the loading plate 9 to descend to a position corresponding to the height of the first group of gauge baffles in the bagging tube 19, and the second rodless cylinder 10 drives the insert plate 14 to insert into the bagging tube 19 The first rodless cylinder 5 drives the push block 8 to push the arranged gauge baffles through the bagging port 18 along the plug plate 14 into the bagging barrel 19. After that, the plug plate 14 is reset first, and then the push block 8 is reset. Multiple groups of gauge baffles are bagged in sequence. After bagging is completed, the first lifting device 2 controls the mounting plate 1 to rise to the highest position, and the second lifting device 20 drives the fixing plate 22 to rise to align with the bagging port 18. Then, the telescopic device drives the push plate 23 to enter the bagging barrel 19, pushes the gauge baffles out of the bagging barrel 19, and drives the bags to detach from the bagging barrel 19, completing the bagging operation. The overall packaging efficiency is greatly improved, and the failure rate is greatly reduced.

[0028] In this embodiment, first end covers 6 are provided at both ends of the first rodless cylinder 5, and second end covers 12 are provided at both ends of the second rodless cylinder 10. The first end cover 6 and the second end cover 12 are detachably fixed to the inner side of the mounting plate 1 through the mounting seat 11. The push block 8 is in an inverted U shape, and its height is lower than that of the gauge baffle, and its lower end is adapted to the upper surface of the loading plate 9.

[0029] At least two supports 15 are arranged on the top of the second end cover 12 near the vertical plate 17. A guide wheel 16 is rotatably arranged on the top of the support 15. Under the support of the guide wheel 16, the plug board 14 is just in a horizontal state. The rotation direction of the guide wheel 16 is adapted to the length direction of the plug board 14. During the reciprocating movement of the plug board 14, the rolling friction of the guide wheel 16 replaces the sliding friction, thereby reducing friction, extending the service life of the equipment, and reducing noise.

[0030] The feeding plate 9 and the inserting plate 14 are in contact with each other, the inner end of the inserting plate 14 is fixedly connected to the mounting plate 1, and the outside is supported by the inserting plate 14, and the structural design is ingenious.

[0031] The first lifting device 2 is a screw lifter, and the lifting slider 4 on the first lifting device 2 moves up and down under the action of the screw, the mounting plate 1 is fixedly connected to the lifting slider 4, and the screw is connected to the servo motor 3. The second lifting device 20 is a rodless cylinder or a rodless hydraulic cylinder, and the telescopic device 24 is a telescopic cylinder. Four telescopic devices 24 are arranged in a rectangular array, and their length direction is the same as the length direction of the loading plate 9.

[0032] The mounting plate 1 is provided with a plurality of weight-reducing holes 101 .

[0033] In addition, a loading device is provided on one side of the loading plate 9, and the gauge baffle is pushed onto the loading plate 9 by the loading device, and a group of gauge baffles are loaded at a time. This is a conventional technical means in this field and will not be described in detail here.

[0034] like Figure 5 As shown, a lifting support plate 27 is provided below the bagging cylinder 19 so as to be liftable by a plurality of lifting hydraulic cylinders 26, and a plurality of rollers 28 are evenly provided on the lifting support plate 27, and the lower end of the lifting hydraulic cylinder 26 is fixed on the bottom plate 25. A traverse frame 30 is connected to the outside of the bottom plate 25 through a translation hydraulic cylinder 29, and a ground wheel is provided at the bottom of the traverse frame 30, and a flip support plate 31 is provided on the top of the traverse frame 30, and a plurality of rollers 28 are evenly provided on the flip support plate 31. After the bag is put on the outside of the bagging tube 19, the lifting and lowering pallet 27 is driven to rise by the lifting hydraulic cylinder 26 until it contacts the bag. At this time, the lifting and lowering pallet 27 is at the same height as the flip pallet 31, and then the gauge baffle is pushed into the bagging tube 19; after the pushing of multiple sets of gauge baffles is completed, the flip pallet 31 is made close to the lifting and lowering pallet 27 by the translation hydraulic cylinder 29, and then the gauge baffle and the bag are pushed onto the flip pallet 31 by the push plate 23, and finally the lifting and lowering pallet 27 is driven to descend by the lifting hydraulic cylinder 26 to put the next bag on the outside of the bagging tube 19.

[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic bagging device for gauge baffles, characterized in that: It includes a mounting plate that can move up and down under the drive of a first lifting device and a vertical plate with a bagging opening, a first rodless cylinder and a second rodless cylinder are arranged in parallel from top to bottom on the inner side of the mounting plate, a loading plate is fixedly arranged between the first rodless cylinder and the second rodless cylinder on the inner side of the mounting plate, an insert plate is arranged below the loading plate and can slide back and forth along the length direction of the loading plate, a push block is connected to the bottom of the first slider of the first rodless cylinder, and the top of the second slider of the second rodless cylinder is fixedly connected to the bottom of the right end of the insert plate; The vertical plate and the mounting plate are arranged perpendicular to each other and are arranged at the left end of the first rodless cylinder. The bagging port is square and opened on the upper part of the vertical plate. A rectangular bagging cylinder with openings at both ends is fixedly provided on the outer side of the vertical plate, and the diameter of the bagging cylinder corresponds to the bagging port. A second lifting device is vertically fixedly provided on both sides of the vertical plate, and a fixed plate is fixedly connected between the two third sliding blocks of the second lifting device. A push plate with a size smaller than the bagging port is arranged between the fixed plate and the vertical plate. A plurality of telescopic devices are fixedly provided on the fixed plate, and the telescopic rods of the telescopic devices are connected to the push plate after passing through the fixed plate.

2. The automatic bagging device for gauge baffles according to claim 1 is characterized in that: The first rodless cylinder is provided with first end covers at both ends, and the second rodless cylinder is provided with second end covers at both ends. The first end cover and the second end cover are detachably fixed to the inner side of the mounting plate through a mounting seat.

3. The automatic bagging device for gauge baffles according to claim 2 is characterized in that: The push block is in an inverted U shape, with a height lower than that of the gauge baffle, and a lower end thereof being matched with the upper surface of the loading plate.

4. The automatic bagging device for gauge baffles according to claim 1 is characterized in that: At least two supports are arranged on the top of the second end cover close to the vertical plate, and guide wheels are rotatably arranged on the top of the supports. Under the support of the guide wheels, the plug board is just in a horizontal state.

5. The automatic bagging device for gauge baffles according to claim 4 is characterized in that: The loading plate and the inserting plate are in contact with each other, the inner end of the inserting plate is fixedly connected with the mounting plate, and the outside is supported by the inserting plate.

6. The automatic bagging device for gauge baffles according to claim 1 is characterized in that: The first lifting device is a screw lifter, and the lifting slider on the first lifting device moves up and down under the action of the screw. The mounting plate is fixedly connected to the lifting slider, and the screw is connected to the servo motor.

7. The automatic bagging device for gauge baffles according to claim 1 is characterized in that: The second lifting device is a rodless air cylinder or a rodless hydraulic cylinder, and the telescopic device is a telescopic air cylinder.

8. The automatic bagging device for gauge baffles according to claim 7 is characterized in that: The telescopic devices are arranged in four in a rectangular array, and the length direction thereof is the same as the length direction of the loading plate.

9. The automatic bagging device for gauge baffles according to claim 1 is characterized in that: The mounting plate is provided with a plurality of weight-reducing holes.

10. The automatic bagging device for gauge baffles according to claim 1, characterized in that: It also includes a loading device arranged on one side of the loading plate, and the track gauge baffle is pushed onto the loading plate through the loading device.

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