Automatic deviation adjusting device of sealing-tape machine

By designing a rotatable middle roller frame and guide roller group in the tape machine, combined with the linkage of the slide chute and the bottom ball, the problem of excessive load on one side of the deviation adjustment frame and difficulty in controlling the deviation angle is solved, and the tape machine is improved Reliability and transportation efficiency reduce maintenance costs.

CN222311671UActive Publication Date: 2025-01-07SHAANXI SHAANBEI MINING HANJIAWAN COAL CO LTD
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Patent Information

Application Number
CN202421235216.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing tape machine offset adjustment rack is prone to excessive load on one side due to tape deviation during operation, which is easy to damage, and the accuracy of the offset adjustment angle control is difficult to achieve.

Method used

An automatic biasing device including a biasing base, a rotatable middle roller frame and a guide roller are designed. Through the rotation and support of the middle roller frame, the linkage of the guide roller group and the slide chute and the bottom ball are combined. , realizes the guiding conveying and bias adjustment of tape.

Benefits of technology

The support performance of the offset adjustment frame is improved, the wear and spreading problems caused by tape deviation is reduced, the number of repairs and transportation costs are reduced, and the reliability and accuracy of the equipment are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic deviation adjusting device of a sealing-tape machine, which belongs to the technical field of deviation adjusting devices of sealing-tape machines and comprises a deviation adjusting base and a middle carrier roller frame, the middle carrier roller frame is rotatably connected to the top of the deviation adjusting base, a guide roller is embedded in the middle carrier roller frame, and side carrier roller frames are vertically and fixedly connected to the positions, close to the edges of the two sides, of the middle carrier roller frame. A guide roller group is rotatably connected to the side carrier roller frame, and the guide roller group is perpendicular to the guide rollers; supporting rotating mechanisms are arranged between the bottoms of the two sides of the middle carrier roller frame and the deviation adjusting base. The middle carrier roller frame is arranged, the guide rollers are arranged on the middle carrier roller frame, and rubber belts are guided and conveyed; the middle carrier roller frame can rotate on the deviation adjusting base to adjust the deviation of the whole rotary conveying axis, and the supporting and rotating mechanisms arranged between the bottoms of the two sides of the middle carrier roller frame and the deviation adjusting base are combined, so that rotary deviation adjustment of the whole device is achieved, and the supporting performance of the middle carrier roller frame is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of deviation adjusting devices for adhesive tape machines and relates to an automatic deviation adjusting device for adhesive tape machines. Background Art

[0002] Belt conveyor is a friction-driven machine that transports materials in a continuous manner. It is mainly composed of a frame, conveyor belt, rollers, drums, tensioning devices, transmission devices, etc. It can form a material conveying process from the initial feeding point to the final unloading point on a certain conveying line. It can convey both bulk materials and pieced items. In addition to pure material conveying, it can also cooperate with the requirements of the process in the production process of various industrial enterprises to form a rhythmic flow operation transportation line.

[0003] It is inevitable that the belt will deviate during the operation of the belt conveyor. There are various types of belt deviation prevention devices on the market, among which the deviation adjustment frame is more commonly used because of its simple structure and obvious deviation adjustment effect. Most deviation adjustment frames currently used do not take into account the problem that the deviation of the belt during operation will cause excessive load on one side of the deviation adjustment frame, which is easy to be damaged, and the accuracy of the deviation angle control is difficult to control. Utility Model Content

[0004] The utility model aims to provide an automatic deviation adjusting device for a belt conveyor, which solves the technical problem in the prior art that the deviation adjusting frame is easily damaged due to excessive load on one side of the deviation adjusting frame caused by deviation of the belt during operation.

[0005] The technical solution of the utility model is that the automatic deviation adjustment device of the belt conveyor comprises a deviation adjustment base and a middle roller frame, the middle roller frame is rotatably connected to the top of the deviation adjustment base, the middle roller frame is embedded with guide rollers, the middle roller frame is vertically fixed with side roller frames near the edges on both sides, the side roller frames are rotatably connected with guide roller groups, and the guide roller groups are vertically arranged with the guide rollers; a supporting rotating mechanism is provided between the bottom of both sides of the middle roller frame and the deviation adjustment base.

[0006] The utility model is also characterized in that:

[0007] A bearing is embedded in the deviation adjusting base, a rotating shaft is rotatably connected in the bearing, and the end of the rotating shaft extending out of the bearing is connected with the bottom of the middle roller frame.

[0008] The longitudinal section of the middle roller frame is an inverted trapezoidal structure. The middle roller frame includes a middle plate and two side plates. The middle plate is horizontally arranged, and the two side plates are symmetrically inclined relative to the middle plate. The guide rollers are rotatably arranged on the middle plate and the two side plates.

[0009] The supporting rotation mechanism comprises mutually connected deviation adjustment pillars and a bottom ball, the bottoms of the two side plates are fixedly connected to the deviation adjustment pillars; a slide groove is provided on the deviation adjustment base, and the bottom ball 6 moves in the slide groove.

[0010] The longitudinal section of the slide groove is an arc-shaped structure, and the slide groove abuts against the bottom ball.

[0011] The guide roller group comprises two guide rollers, the two guide rollers are parallel to each other, and the two guide rollers are arranged perpendicularly to the guide rollers arranged on the side plates.

[0012] The guide roller is a tapered guide roller, and the outer diameter of the tapered guide roller gradually decreases from the end away from the guide roller to the end close to the guide roller.

[0013] The beneficial effects of the utility model are:

[0014] The utility model aims at the technical problems that the deflection adjusting frame in the prior art does not take into account the deflection of the belt during operation, resulting in excessive load on one side of the deflection adjusting frame, easy damage, and difficulty in controlling the accuracy of the deflection angle control. A middle roller frame is arranged, and guide rollers are arranged on the middle roller frame to guide and convey the belt; the middle roller frame is arranged to be rotatable on the deflection adjusting base to adjust the deviation of the overall rotating conveying axis; and combined with the supporting rotating mechanism arranged between the bottom of both sides of the middle roller frame and the deflection adjusting base, the rotation adjustment of the overall device is realized, and the supporting performance of the middle roller frame is improved.

[0015] The utility model improves the reliability of equipment on long-distance belt conveyors, greatly reduces the number of maintenance times, and reduces maintenance costs and inspection time; through the linkage of the slide chute, bottom ball and rotating shaft, it can adapt to the belt deviation problems at different angles under different working conditions, reduces the wear and tear caused by the belt deviation, material spillage and other problems, and saves a lot of transportation costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the automatic deviation adjustment device of the utility model of the belt conveyor;

[0017] Figure 2 yes Figure 1 A top view of

[0018] Figure 3 This is a schematic diagram of the connection structure between the pulley and the track in the automatic deviation adjustment device of the belt conveyor of the utility model;

[0019] Figure 4 yes Figure 1 Left view of .

[0020] In the figure, 1. deviation adjustment base, 2. middle roller frame, 3. bearing, 4. rotating shaft, 5. deviation adjustment support, 6. bottom ball, 7. side roller frame, 8. guide roller group, 9. slide trough, 10. guide roller. DETAILED DESCRIPTION

[0021] The utility model is further explained below in conjunction with the accompanying drawings and specific implementation methods.

[0022] Example 1

[0023] like Figure 1-4 As shown, the automatic deviation adjustment device of the belt conveyor disclosed by the utility model includes a deviation adjustment base 1 and a middle roller frame 2, the middle roller frame 2 is rotatably connected to the top of the deviation adjustment base 1, and a guide roller 10 is embedded in the middle roller frame 2. The middle roller frame 2 is vertically fixed with a side roller frame 7 near the two side edges, and the side roller frame 7 is rotatably connected with a guide roller group 8, and the guide roller group 8 is vertically arranged with the guide roller 10; a supporting rotating mechanism is provided between the bottom of both sides of the middle roller frame 2 and the deviation adjustment base 1.

[0024] The utility model aims at the technical problems that the deflection adjusting frame in the prior art does not take into account the deflection of the belt during operation, causing excessive load on one side of the deflection adjusting frame, making it easy to be damaged, and the accuracy of controlling the deflection angle is difficult to control. By arranging a middle roller frame 2, a guide roller 10 is arranged on the middle roller frame 2, and the belt is guided and conveyed; by arranging the middle roller frame 2 to be rotatable on the deflection adjusting base 1, the overall rotating conveying axis is deflected, and combined with the supporting rotating mechanism arranged between the bottom of both sides of the middle roller frame 2 and the deflection adjusting base 1, the rotational deflection adjustment of the overall device is realized, and the supporting performance of the middle roller frame 2 is improved.

[0025] Example 2

[0026] In this embodiment, a bearing 3 is embedded in the deviation adjustment base 1 , a rotating shaft 4 is rotatably connected in the bearing, and the end of the rotating shaft 4 extending out of the bearing 3 is connected to the bottom of the middle roller frame 2 .

[0027] The rotating shaft 4 is rotatably connected to the inner ring of the bearing 3. The upper end of the rotating shaft 4 is connected to the middle roller frame 2, and the lower end of the rotating shaft 4 is inserted into the inner ring of the bearing 3. In practical applications, the rotating shaft 4 can be made of 45# steel. The rotating shaft 4 cooperates with the bearing 3, rotates sensitively, is not easy to be damaged, and has good stability.

[0028] Furthermore, the longitudinal section of the middle roller frame 2 is an inverted trapezoidal structure. The middle roller frame 2 includes a middle plate and two side plates. The middle plate is horizontally arranged, and the two side plates are symmetrically inclined relative to the middle plate. The guide roller 10 is rotatably arranged on the middle plate and the two side plates.

[0029] In this embodiment, the middle roller frame 2 is set to be an inverted trapezoid. Firstly, it can prevent the belt from deviating from both sides. Secondly, the deviation can be adjusted by rotating the middle roller frame 2.

[0030] Furthermore, the supporting rotation mechanism includes mutually connected deviation adjustment pillars 5 and bottom balls 6, and the bottoms of the two side plates are fixedly connected to the deviation adjustment pillars 5; a slide groove 9 is provided on the deviation adjustment base 1, and the bottom ball 6 moves in the slide groove 9.

[0031] The utility model improves the strength of the deviation adjustment device by providing the deviation adjustment pillar 5 and the bottom ball 6, so that the main force points of the deviation adjustment device are concentrated on the deviation adjustment pillar 5 and the bottom ball 6, and the deviation adjustment angle can be controlled through the slide groove 9. Among them, when the slide groove 9 is designed, its center coincides with the axis of the rotating shaft 4, so that the angle of the rotation trajectory of the rotating shaft 4 and the bottom ball 6 is consistent.

[0032] Furthermore, the longitudinal section of the slide groove 9 is an arc-shaped structure, and the slide groove 9 abuts against the bottom ball 6 .

[0033] The bottom ball 6 is embedded in the slide groove 9 and the two are fitted together. This structure can not only realize that the bottom ball 6 rotates with the middle roller frame 2 and then moves in the slide groove 9, but also the slide groove 9 is evenly stressed and has good wrapping performance. The bottom ball 6 moves smoothly, and the load received by the middle roller frame 2 can be better transferred to the deviation adjustment base 1; and the slide groove 9 and the bottom ball 6 are in line contact, the resistance during movement is small, the movement is more flexible, and further the deviation can be accurately adjusted; the slide groove 9 can be manufactured separately and embedded in the deviation adjustment base 1, or it can be integrally formed with the deviation adjustment base 1 and milled directly on the deviation adjustment base 1. In order to ensure the smoothness of the bottom ball 6 and the slide groove 9 during movement, lubricating oil can be applied to the surface of the slide groove 9 and the bottom ball in the above two forms.

[0034] Example 3

[0035] On the basis of Example 2, the guide roller group 8 includes two guide rollers, the two guide rollers are parallel to each other, and the two guide rollers are perpendicularly arranged to the guide rollers 10 arranged on the side plate.

[0036] Different from the prior art, the two guide rollers of the utility model are arranged in parallel. Compared with the single guide roller in the prior art, the double guide roller structure of the utility model can be considered that its contact length with the tape is the distance between the center lines of the two guide rollers. Compared with the line contact of the single guide roller in the prior art, the tape can be adjusted through a longer contact length, and only the line contact friction of a guide roller is added on the original basis.

[0037] Furthermore, the guide roller is a tapered guide roller, and the outer diameter of the tapered guide roller gradually decreases from an end away from the guide roller 10 to an end close to the guide roller 10 .

[0038] Two parallel guide rollers are provided to play a guiding and limiting role, and the guide rollers are all provided in the form of conical guide rollers, which can actively prevent the tape from deviating upward when the tape deviates to the side roller frame 7. The conical guide rollers can provide a downward correction force to achieve further deviation adjustment.

[0039] The working principle of the utility model is:

[0040] During actual operation, the center line of the belt coincides with the center line of the middle roller frame 2. When the belt deviates, the center line of the belt deviates from the center line of the middle roller frame 2 and moves toward the side roller frame 7. At this time, the guide rollers on the side roller frame 7 will be subjected to force, further driving the rotating shaft 4 to rotate in the bearing 3. The rotating shaft 4 drives the middle roller frame 2 to rotate, further driving the bottom ball 6 to move in the slide groove 9. At this time, the guide rollers on the two side roller frames 7 will form an angle. Combined with the conical surface of the guide rollers, the belt is adjusted to move toward the original position.

Claims

1. The automatic deviation adjustment device of the belt conveyor is characterized in that: The invention comprises an offset adjustment base (1) and a middle roller frame (2), wherein the middle roller frame (2) is rotatably connected to the top of the offset adjustment base (1), a guide roller (10) is embedded in the middle roller frame (2), and a side roller frame (7) is vertically fixedly connected to the middle roller frame (2) near the two side edges, and a guide roller group (8) is rotatably connected to the side roller frame (7), and the guide roller group (8) is vertically arranged with the guide roller (10); a supporting rotation mechanism is provided between the bottom of both sides of the middle roller frame (2) and the offset adjustment base (1).

2. The automatic deviation adjustment device for a belt conveyor according to claim 1, characterized in that: A bearing (3) is embedded in the deviation adjustment base (1), a rotating shaft (4) is rotatably connected inside the bearing, and the end of the rotating shaft (4) extending out of the bearing (3) is connected to the bottom of the middle roller frame (2).

3. The automatic deviation adjustment device for a belt conveyor according to claim 1, characterized in that: The longitudinal section of the middle roller frame (2) is an inverted trapezoidal structure. The middle roller frame (2) comprises a middle plate and two side plates. The middle plate is arranged horizontally, and the two side plates are arranged symmetrically and inclined relative to the middle plate. The guide roller (10) is rotatably arranged on the middle plate and the two side plates.

4. The automatic deviation adjustment device for a belt conveyor according to claim 3, characterized in that: The supporting rotation mechanism comprises mutually connected deviation adjustment pillars (5) and bottom balls (6), and the bottoms of the two side plates are fixedly connected to the deviation adjustment pillars (5); a slide groove (9) is provided on the deviation adjustment base (1), and the bottom ball (6) moves in the slide groove (9).

5. The automatic deviation adjustment device for a belt conveyor according to claim 4, characterized in that: The longitudinal section of the slide groove (9) is an arc-shaped structure, and the slide groove (9) abuts against the bottom ball (6).

6. The automatic deviation adjustment device for a belt conveyor according to claim 3, characterized in that: The guide roller group (8) comprises two guide rollers, the two guide rollers are parallel to each other, and the two guide rollers are arranged perpendicular to the guide roller (10) arranged on the side plate.

7. The automatic deviation adjustment device for a belt conveyor according to claim 6, characterized in that: The guide roller is a tapered guide roller, and the outer diameter of the tapered guide roller gradually decreases from the end away from the guide roller (10) to the end close to the guide roller (10).