Carpet feeding and leveling device
By designing a carpet feed leveling device, the carpet is leveled during the feeding process by using the front and back swinging of the leveling roller, the problem of unevenness and wrinkles of the carpet during the winding or conveying process is solved, and the processing efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202420908877.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the carpet processing process, the entire carpet is prone to unevenness and wrinkles during the winding or conveying process, which affects the subsequent processing effect.
A carpet feed leveling device is designed, including a machine tool, a feed roller, a leveling assembly and a driving system. The carpet is leveled during the feeding process through the front and back swing of the leveling roller. The leveling assembly includes an adjustable width. Leveling rollers and drive rollers, continuous conveying and leveling are achieved using transmission belts and drive motors.
The device can be leveled while feeding materials on the carpet, which improves work efficiency and ensures the quality of finished products, and solves the problems of unevenness and wrinkles of the carpet.
Smart Images

Figure CN222312268U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of carpet production and processing, and in particular to a carpet feeding and leveling device. Background Art
[0002] With the development of economy, people's living standards are gradually improving, and carpets are used more and more widely in people's daily lives. According to their application occasions and different functions, many different types of carpets are produced.
[0003] In the carpet processing process, usually a continuous whole carpet is produced first, and then further processed or cut according to actual needs. However, since the whole carpet is relatively soft, it is easy to become uneven and wrinkled during the winding or transportation process, which will affect the subsequent processing, so there is a need for improvement. Summary of the invention
[0004] The present invention provides a carpet feeding and leveling device which is easy to operate and control, can level the carpet while continuously feeding the carpet for processing, can greatly increase the work efficiency, and ensure the quality of the finished product; it solves the technical problem in the prior art that the entire carpet is prone to unevenness and wrinkles during the winding or conveying process, which easily affects the subsequent processing effect.
[0005] The above technical problems of the present invention are solved by the following technical solutions: a carpet feeding and leveling device, including a machine tool, a plurality of feed rollers are arranged at intervals on the machine tool, the front side of the machine tool is a feed end, a feed guide roller is arranged on the front side of the machine tool, a leveling assembly for reciprocating back and forth is arranged on the front side of the machine tool, the leveling assembly includes a leveling frame fixed to the front side of the machine tool and extending forward, a leveling swing rod that can reciprocate back and forth is rotatably arranged on the leveling frame, a plurality of leveling rollers are rotatably arranged on the leveling swing rod, and the carpet passes through the leveling roller and extends to the feed guide roller for feeding. When working, the width of the leveling roller can be adjusted according to the demand so that the width of the leveling roller is consistent with the width of the carpet, and then one end of the carpet is successively passed around the lower and upper leveling rollers, and then transported to the feed roller by the feed guide roller for processing, the leveling swing rod in the leveling assembly will drive the leveling roller to reciprocate back and forth, and the leveling roller will level the carpet due to its swinging action while continuously feeding the carpet.
[0006] Preferably, the leveling rollers rotate at the same speed and in opposite directions, the upper leveling roller rotates counterclockwise, and the lower leveling roller rotates clockwise. The carpet passes around the lower and upper leveling rollers from bottom to top, and then extends to one side of the machine tool. The upper leveling roller rotates counterclockwise, and the lower leveling roller rotates clockwise, so that the carpet can be continuously transported.
[0007] Preferably, the leveling assembly comprises a swinging turntable rotatably mounted on both sides of the leveling frame, a reciprocating swing rod is eccentrically mounted on the swinging turntable, one end of the reciprocating swing rod is eccentrically mounted on the swinging turntable, and the other end of the reciprocating swing rod is rotatably mounted on the leveling swing rod. When the swinging turntable rotates, the eccentrically mounted reciprocating swing rod is driven to rotate, and the reciprocating swing rod further drives the leveling swing rod to swing back and forth, and the leveling swing rod cooperates with the leveling roller to achieve the leveling of the carpet.
[0008] Preferably, the leveling assembly further comprises a driving roller rotatably mounted above the leveling roller, a transmission shaft is arranged between the left and right swinging turntables, and the driving roller drives the transmission shaft to rotate through a transmission member. The driving roller is mounted on the leveling frame above the leveling roller, and the driving roller drives the transmission shaft to rotate synchronously through a transmission member.
[0009] Preferably, the transmission member comprises a driving sprocket fixedly sleeved on one end of the central rotating shaft of the driving roller, a linkage sprocket corresponding to the driving sprocket fixedly sleeved on one side of the driving rotating shaft, and the linkage sprocket and the driving sprocket are driven by a chain. When the driving roller rotates, the chain on the other side of the driving wheel drives the driving rotating shaft to rotate synchronously, the driving rotating shaft drives the swinging turntables on the left and right sides to rotate, and the reciprocating swing rod on the swinging turntable rotates eccentrically to drive the leveling swing rod to swing back and forth to achieve leveling.
[0010] Preferably, the transmission member further comprises a driving motor fixed on the leveling frame, and the driving motor drives the driving roller to rotate through a driving belt. The driving motor provides power for the rotation of the leveling roller, and the driving motor drives the central shaft of the driving roller to rotate through a belt, and the driving motor can be controlled by the system.
[0011] Preferably, a transmission belt is sleeved between the driving roller and the leveling roller, the bottom of the transmission belt is sleeved on the lower leveling roller, and the middle of the transmission belt passes through and abuts against the upper leveling roller. When the driving roller rotates, the transmission belt drives the lower leveling roller to rotate, and the transmission belt drives the upper leveling roller to rotate counterclockwise and the lower leveling roller to rotate clockwise, thereby realizing continuous feeding of the carpet.
[0012] Therefore, a carpet feeding and leveling device of the present invention has the following advantages: it is easy to operate and control, and the carpet can be leveled while continuously feeding the carpet for processing. The carpet can be leveled by pulling the carpet through reciprocating swinging back and forth, which can greatly increase work efficiency and ensure the quality of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model is a three-dimensional structural schematic diagram of a carpet feeding and leveling device.
[0014] Figure 2 yes Figure 1 Schematic diagram of the main structure.
[0015] Figure 3 yes Figure 1 Schematic diagram of the main cross-sectional structure at the center chain.
[0016] Figure 4 yes Figure 1 Schematic diagram of the top view structure.
[0017] Figure 5 yes Figure 1 Schematic diagram of the right view structure.
[0018] In the figure, the machine tool 1, the feed roller 2, the feed guide roller 3, the leveling frame 4, the leveling rocker 5, the leveling roller 6, the swing turntable 7, the reciprocating rocker 8, the driving roller 9, the transmission belt 10, the transmission shaft 11, the driving motor 12, the driving belt 13, the driving sprocket 14, the linkage sprocket 15, and the chain 16. DETAILED DESCRIPTION
[0019] The technical solution of the invention is further specifically described below through embodiments and in conjunction with the accompanying drawings.
[0020] Example:
[0021] like Figure 1 and 2 As shown in Figures 3, 4 and 5, a carpet feeding and leveling device comprises a machine tool 1, on which a plurality of feed rollers 2 are installed for rotation at intervals, the front side of the machine tool 1 is a feeding end, a feed guide roller 3 is installed on the front side of the machine tool 1, and a leveling component which can swing back and forth is installed on the front side of the machine tool 1.
[0022] The leveling assembly includes a leveling frame 4 fixed on the front side of the machine tool 1 and extending forward, two leveling swing rods 5 extending downward are symmetrically installed on both sides of the leveling frame 4, and two leveling rollers 6 are rotatably installed between the leveling swing rods 5 with longitudinal spacing. The two longitudinally adjacent leveling rollers 6 have the same rotation speed and opposite rotation direction. The upper leveling roller 6 rotates counterclockwise, and the lower leveling roller 6 rotates clockwise.
[0023] The leveling assembly also includes a swinging turntable 7 rotatably mounted on both sides of the leveling frame 4, and each swinging turntable 7 is eccentrically mounted with a reciprocating swing rod 8, one end of the reciprocating swing rod 8 is eccentrically rotatably mounted on the swinging turntable 7, and the other end of the reciprocating swing rod 8 is rotatably mounted on the leveling swing rod 5.
[0024] The leveling assembly also includes a driving roller 9 rotatably mounted on the leveling frame 4 above the leveling roller 6, a transmission belt 10 is sleeved between the driving roller 9 and the leveling roller 6, the bottom of the transmission belt 10 is sleeved on the lower leveling roller 6, and the middle part of the transmission belt 10 passes around and rests on the upper leveling roller 6.
[0025] The swing turntables 7 on the left and right sides are fixedly connected via a transmission shaft 11, and the driving roller 9 drives the transmission shaft 11 to rotate via a transmission member.
[0026] The transmission part includes a driving motor 12 fixed on one side of the leveling frame 4. The driving motor 12 drives the driving roller 9 to rotate through a driving belt 13. A driving sprocket 14 is fixedly sleeved on the central rotating shaft on the other side of the driving roller 9. A linkage sprocket 15 corresponding to the driving sprocket 14 is fixedly sleeved on the transmission shaft. The linkage sprocket 15 is connected to the driving sprocket 14 through a chain 16.
[0027] During operation, the width of the leveling roller 6 can be adjusted according to demand to make the width of the leveling roller 6 consistent with the width of the carpet, and then one end of the carpet is passed around the lower and upper leveling rollers 6 in turn, and then transported to the feed roller 2 by the feed guide roller 3 for processing.
[0028] When the driving motor 12 is turned on, the driving motor 12 drives the driving roller 9 to rotate through the driving belt 13, and the chain 16 on the other side of the driving wheel drives the transmission shaft 11 to rotate synchronously. The transmission shaft 11 drives the swing turntables 7 on the left and right sides to rotate, and the reciprocating swing rod 8 on the swing turntable 7 rotates eccentrically to drive the leveling swing rod 5 to swing back and forth.
[0029] While the driving roller 9 rotates, the transmission belt 10 will drive the lower leveling roller 6 to rotate, and the transmission belt 10 will drive the upper leveling roller 6 to rotate counterclockwise and the lower leveling roller 6 to rotate clockwise, thereby realizing continuous feeding of the carpet. Since the leveling swing rod 5 will swing back and forth, the carpet will be pulled back and forth to be leveled while continuing to feed.
Claims
1. A carpet feeding and leveling device, comprising a machine tool, a plurality of feeding rollers are arranged at intervals on the machine tool, the front side of the machine tool is a feeding end, and a feeding guide roller is arranged on the front side of the machine tool, characterized in that: A leveling assembly for reciprocating back and forth is provided on the front side of the machine tool. The leveling assembly includes a leveling frame fixed on the front side of the machine tool and extending forward. A leveling swing rod that can reciprocate back and forth is rotatably provided on the leveling frame. A plurality of leveling rollers are rotatably provided on the leveling swing rod. The carpet passes through the leveling rollers and extends to the feed guide rollers for feeding.
2. A carpet feeding and leveling device according to claim 1, characterized in that: The leveling rollers rotate at the same speed and in opposite directions, the upper leveling roller rotates counterclockwise, and the lower leveling roller rotates clockwise.
3. A carpet feeding and leveling device according to claim 1, characterized in that: The leveling assembly comprises a swinging turntable rotatably mounted on both sides of the leveling frame, a reciprocating swing rod is eccentrically arranged on the swinging turntable, one end of the reciprocating swing rod is eccentrically rotatably mounted on the swinging turntable, and the other end of the reciprocating swing rod is rotatably mounted on the leveling swing rod.
4. A carpet feeding and leveling device according to claim 3, characterized in that: The leveling assembly also includes a driving roller rotatably mounted above the leveling roller, a transmission shaft is arranged between the swing turntables on the left and right sides, and the driving roller drives the transmission shaft to rotate through a transmission member.
5. A carpet feeding and leveling device according to claim 4, characterized in that: The transmission member comprises a driving sprocket fixedly sleeved on one end of the central shaft of the driving roller, a linkage sprocket corresponding to the driving sprocket fixedly sleeved on one side of the driving shaft, and the linkage sprocket and the driving sprocket are driven by a chain.
6. A carpet feeding and leveling device according to claim 5, characterized in that: The transmission member also includes a driving motor fixed on the leveling frame, and the driving motor drives the driving roller to rotate through a driving belt.
7. A carpet feeding and leveling device according to claim 4, characterized in that: A transmission belt is sleeved between the driving roller and the leveling roller, the bottom of the transmission belt is sleeved on the lower leveling roller, and the middle of the transmission belt goes around and abuts against the upper leveling roller.