Uniform-temperature heat treatment device for metal wire rope

By introducing a fixing and cooling mechanism into the uniform heat treatment device of the wire rope, the wire rope is fixed by using a motor drive gear and slider system, and rapidly cooling is performed through the spray head, the fixing defects and cooling in the prior art are solved. The problem of long time improves heat treatment efficiency and stability.

CN222313242UActive Publication Date: 2025-01-07XIANGYANG HONGYU METAL TECH CO LTD
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Patent Information

Application Number
CN202420693675.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-01-07
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The current uniform heat treatment device of wire rope cannot effectively fix the wire rope, resulting in deformation and long cooling time, reducing the heat treatment efficiency.

Method used

A uniform heat treatment device including a fixing mechanism and a cooling mechanism is designed to fix the wire rope through a motor drive gear and a slider system, and to quickly cool it down using a spray head.

Benefits of technology

Effective fixation and rapid cooling of metal wire ropes are achieved, the efficiency and stability of heat treatment are improved, and the risk of deformation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal wire rope processing, and discloses a uniform-temperature heat treatment device for a metal wire rope, which comprises a base, mounting plates are arranged on two sides of the top of the base, fixing mechanisms for clamping and fixing the metal wire rope are arranged on the outer walls of the sides, close to each other, of the two mounting plates, and a heat treatment box is arranged on the top of the base. A cooling mechanism for cooling the metal wire rope after heat treatment is arranged at one end of the top of the base, a driving device for driving the mounting plate is arranged on the outer wall, away from the fixing mechanism, of one mounting plate, and a pressurizing mechanism for extruding the cooling mechanism is arranged at one end of the top of the base. By arranging the fixing mechanism, when the motor runs, a rotating rod can drive a second gear to rotate clockwise, an arc-shaped groove can drive a first sliding block to move, the two ends of a metal wire rope can be fixedly clamped, and then the effect of fixedly clamping the metal wire rope is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal wire rope processing, in particular to a uniform temperature heat treatment device for metal wire rope. Background Art

[0002] Metal wire rope is a spiral bundle of metal wires twisted together according to certain rules with metal wires that meet the requirements of mechanical properties and geometric dimensions. It can be understood as a bundle of multiple layers of metal wires twisted into strands, and then a certain number of strands are twisted into a spiral shape with the rope core as the center. When processing metal wire ropes, it is often necessary to perform heat treatment on them to achieve the purpose of improving certain physical and chemical properties of the material.

[0003] However, the existing uniform temperature heat treatment device for metal wire ropes usually places the metal wire ropes into a heat treatment box, and the metal wire ropes cannot be fixed in the heat treatment box, which will cause the metal wire ropes to deform in the heat treatment box, affecting the next process of the metal wire ropes. In addition, the cooling time of the metal wire ropes after the heat treatment is long, which reduces the efficiency of the heat treatment of the metal wire ropes. Therefore, it is urgent to solve such problems. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a uniform temperature heat treatment device for metal wire ropes.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A uniform temperature heat treatment device for a metal wire rope comprises a base, mounting plates are arranged on both sides of the top of the base, a fixing mechanism for clamping and fixing the metal wire rope is arranged on the outer walls of the two mounting plates close to each other, a heat treatment box is arranged on the top of the base, a cooling mechanism for cooling the metal wire rope after heat treatment is arranged on one end of the top of the base, a driving device for mechanically driving the fixing mechanism is arranged on the outer wall of one of the mounting plates away from the fixing mechanism, and an extrusion mechanism for extruding the cooling mechanism is arranged on one end of the top of the base;

[0007] The fixing mechanism includes a second gear rotatably connected to a mounting plate near an outer wall of the heat treatment box, the outer wall of the second gear is provided with three arc grooves, the outer wall of the mounting plate is triangular and an L-shaped mounting plate is fixed thereon, the outer wall of the L-shaped mounting plate is fixed with a trapezoidal slide groove, a trapezoidal slider is slidably provided in the trapezoidal slide groove, a mounting shell is fixed to the bottom of the outer wall of the trapezoidal slider, clamping blocks are rotatably connected to the inner walls of the mounting shell at both ends, a first slider is fixed to the bottom of the outer wall of the trapezoidal slider near the second gear, and the first slider is adapted to the arc groove, and when the second gear rotates, the clamping block clamps and fixes the outer wall of the wire rope.

[0008] As a further solution of the utility model, a rotating rod is rotatably provided on the outer wall of one end of the two mounting plates close to each other, and two first gears are fixed to the outer wall of the rotating rod. The two first gears are meshed with the two second gears one by one, and a driving device is provided at one end of the rotating rod.

[0009] As a further solution of the utility model, the driving device includes a motor installed on the outer wall of one of the mounting plates away from the second gear, the output shaft of the motor is connected to one end of the rotating rod, and an extrusion mechanism is provided at the top end of the base.

[0010] As a further solution of the utility model, the extrusion mechanism includes a fixed plate fixed at one end of the top of the base, a slide rail is fixed to the outer wall of the fixed plate at one end close to the heat treatment box, the outer wall of the slide rail is provided with a second slider adapted thereto, a rack is fixed to the outer wall of the second slider, a third gear is fixed to the outer wall of the rotating rod close to the rack, and the third gear is meshed with the rack, an L-shaped pressure rod is fixed to the bottom of the outer wall of one side of the second slider, and a cooling mechanism is provided at the bottom of one end of the L-shaped pressure rod.

[0011] As a further solution of the utility model, the cooling mechanism includes a water storage barrel installed at one end of the top of the base, the inner wall of the water storage barrel is provided with an extrusion block, the top of the extrusion block is connected to an extrusion rod, the top of the extrusion rod is in contact with the bottom of the L-shaped pressure rod, the bottom of the end of the water storage barrel close to the heat treatment box is connected to a connecting hose, the inner wall of the heat treatment box is provided with a delivery pipe, the outer wall of the delivery pipe is provided with a plurality of spray heads, the direction of the spray heads is toward the metal wire rope, the water outlet end of the connecting hose is connected to the delivery pipe, and when the L-shaped pressure rod moves downward, the spray head will cool down the metal wire rope.

[0012] As a further solution of the utility model, a first slot is provided at the bottom of the outer wall of the second sliding block, and the inner walls of the first slot are connected to limit blocks on both sides through torsion springs, and the end of the limit block away from the rack is arc-shaped, and the limit block is meshed with the third gear.

[0013] As a further solution of the utility model, support frames are fixed on both sides of the bottom of the base.

[0014] The beneficial effects of the utility model are:

[0015] The utility model: by providing a fixing mechanism, when the motor is running, the rotating rod will drive the first gear to rotate, and the rotating rod will drive the second gear to rotate clockwise, and the arc groove will drive the first slider to move, and the three trapezoidal sliders will approach the center of the second gear, and the two ends of the metal wire rope will be fixedly clamped, thereby achieving the effect of fixing and clamping the metal wire rope.

[0016] The utility model: by providing a cooling mechanism, the motor rotates the rotating rod counterclockwise, and the third gear will drive the rack to move, and the second slider will drive the L-shaped pressure rod to move downward. At this time, the water storage barrel will transport the water inside from the connecting hose to the delivery pipe, and then spray it out from the sprinkler head, thereby achieving the effect of cooling the metal wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural schematic diagram of a uniform temperature heat treatment device for a metal wire rope proposed by the utility model;

[0018] Figure 2 It is a first partial cross-sectional structural schematic diagram of a uniform temperature heat treatment device for a metal wire rope proposed by the utility model;

[0019] Figure 3 It is a schematic diagram of a second partial explosion structure of a uniform temperature heat treatment device for a metal wire rope proposed by the utility model;

[0020] Figure 4 It is a third partial structural schematic diagram of a uniform temperature heat treatment device for a metal wire rope proposed by the utility model;

[0021] Figure 5 The utility model provides a uniform temperature heat treatment device for a metal wire rope. Figure 4 Enlarged structural diagram at A in the middle.

[0022] In the figure: 1. base; 2. mounting plate; 3. motor; 4. support frame; 5. water storage barrel; 6. extrusion rod; 7. L-shaped pressure rod; 8. fixing plate; 9. heat treatment box; 10. rotating rod; 11. first gear; 12. second gear; 13. arc groove; 14. L-shaped mounting plate; 15. trapezoidal slide groove; 16. trapezoidal slider; 17. mounting shell; 18. clamping block; 19. first slider; 20. third gear; 21. slide rail; 22. second slider; 23. rack; 24. delivery pipe; 25. sprinkler head; 26. first notch; 27. limit block; 28. connecting hose. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] Reference Figure 1-Figure 5, a uniform temperature heat treatment device for a metal wire rope, comprising a base 1, mounting plates 2 are arranged on both sides of the top of the base 1, a fixing mechanism for clamping and fixing the metal wire rope is arranged on the outer wall of the two mounting plates 2 close to each other, a heat treatment box 9 is arranged on the top of the base 1, a cooling mechanism for cooling the metal wire rope after heat treatment is arranged at one end of the top of the base 1, a driving device for mechanically driving the fixing mechanism is arranged on the outer wall of one of the mounting plates 2 away from the fixing mechanism, and an extrusion mechanism for extruding the cooling mechanism is arranged at one end of the top of the base 1;

[0026] The fixing mechanism includes a second gear 12 rotatably connected to the mounting plate 2 near the outer wall of the heat treatment box 9, the outer wall of the second gear 12 is provided with three arc grooves 13, the outer wall of the mounting plate 2 is triangular and fixed with an L-shaped mounting plate 14, the outer wall of the L-shaped mounting plate 14 is fixed with a trapezoidal slide groove 15, a trapezoidal slider 16 is slidably provided in the trapezoidal slide groove 15, a mounting shell 17 is fixed to the bottom of the outer wall of the trapezoidal slider 16, the inner wall of the mounting shell 17 is rotatably connected with clamping blocks 18, a first slider 19 is fixed to the bottom of the outer wall of the trapezoidal slider 16 near the second gear 12, and the first slider 19 is adapted to the arc groove 13, when the second gear 12 rotates, the clamping block 18 will clamp and fix the outer wall of the wire rope.

[0027] In this embodiment, a rotating rod 10 is rotatably provided on the outer wall of one end of the two mounting plates 2 close to each other, two first gears 11 are fixed on the outer wall of the rotating rod 10, and the two first gears 11 are meshed with the two second gears 12 one by one, and a driving device is provided at one end of the rotating rod 10. The driving device includes a motor 3 installed on the outer wall of one of the mounting plates 2 away from the second gear 12, and the output shaft of the motor 3 is connected to one end of the rotating rod 10, and a squeezing mechanism is provided at one end of the top of the base 1.

[0028] In this embodiment, the driving device includes a motor 3 installed on the outer wall of one of the mounting plates 2 away from the second gear 12, the output shaft of the motor 3 is connected to one end of the rotating rod 10, and a squeezing mechanism is provided at the top end of the base 1.

[0029] In this embodiment, the extrusion mechanism includes a fixed plate 8 fixed at one end of the top of the base 1, a slide rail 21 is fixed to the outer wall of the fixed plate 8 at one end close to the heat treatment box 9, the outer wall of the slide rail 21 is provided with a second slider 22 adapted thereto, a rack 23 is fixed to the outer wall of the second slider 22, a third gear 20 is fixed to the outer wall of the rotating rod 10 close to the rack 23, and the third gear 20 is meshed with the rack 23, an L-shaped pressure rod 7 is fixed to the bottom of the outer wall of one side of the second slider 22, and a cooling mechanism is provided at the bottom of one end of the L-shaped pressure rod 7.

[0030] In this embodiment, the cooling mechanism includes a water storage barrel 5 installed at one end of the top of the base 1, the inner wall of the water storage barrel 5 is provided with an extrusion block, the top of the extrusion block is connected to an extrusion rod 6, the top of the extrusion rod 6 is in contact with the bottom of the L-shaped pressure rod 7, and the bottom of the end of the water storage barrel 5 close to the heat treatment box 9 is connected to a connecting hose 28, and the inner wall of the heat treatment box 9 is provided with a delivery pipe 24 at one end, and the outer wall of the delivery pipe 24 is provided with a plurality of spray heads 25, the direction of the spray head 25 is toward the metal wire rope, and the water outlet end of the connecting hose 28 is connected to the delivery pipe 24. When the L-shaped pressure rod 7 moves downward, the spray head 25 will cool the metal wire rope.

[0031] In this embodiment, a first slot 26 is provided at the bottom of the outer wall of the second slider 22 , and the inner walls of the first slot 26 are connected to limit blocks 27 on both sides through torsion springs, and the end of the limit block 27 away from the rack 23 is arc-shaped, and the limit block 27 is meshed with the third gear 20 .

[0032] In this embodiment, support frames 4 are fixed on both sides of the bottom of the base 1 .

[0033] Working principle: when in use, first pass one end of the wire rope through the heat treatment box 9, and then start the motor 3, at this time the motor 3 will drive the rotating rod 10 to rotate, at this time the rotating rod 10 will drive the first gear 11 to rotate, at this time the rotating rod 10 will drive the second gear 12 to rotate clockwise, at this time the second gear 12 will drive the arc groove 13 to rotate, at this time the arc groove 13 will drive the first slider 19 to move, at this time the first slider 19 will drive the trapezoidal slider 16 to slide in the trapezoidal slide groove 15, at this time the three trapezoidal sliders 16 will approach the center of the second gear 12, at this time the clamping block 18 will approach the outer wall of the wire rope, when one end of the three clamping blocks 18 contacts the outer wall of the wire rope, at this time the two ends of the wire rope will be fixedly clamped, thereby achieving the effect of fixing the wire rope, when the rotating rod 10 rotates clockwise When the second slider 22 moves, the rotating rod 10 will drive the third gear 20 to rotate, and the third gear 20 will contact the arc surface of the limit block 27 to prevent the second slider 22 from moving. When the heat treatment of the metal wire rope is completed, the rotating rod 10 is rotated counterclockwise by the motor 3. At this time, the clamping block 18 will be away from the metal wire rope. At this time, the third gear 20 will drive the rack 23 to move, and the rack 23 will drive the second slider 22 to slide in the slide rail 21. When the second slider 22 moves down, the second slider 22 will drive the L-shaped pressure rod 7 to move down. At this time, the L-shaped pressure rod 7 will squeeze the extrusion rod 6, and the extrusion rod 6 will squeeze the water storage barrel 5. At this time, the water storage barrel 5 will transport the internal water from the connecting hose 28 to the delivery pipe 24, and then spray it out from the sprinkler head 25, thereby achieving the effect of cooling the metal wire rope.

[0034] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0035] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0036] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0037] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A uniform temperature heat treatment device for a metal wire rope, comprising a base (1), characterized in that: Mounting plates (2) are provided on both sides of the top of the base (1); a fixing mechanism for clamping and fixing the metal wire rope is provided on the outer walls of the two mounting plates (2) close to each other; a heat treatment box (9) is provided on the top of the base (1); a cooling mechanism for cooling the metal wire rope after heat treatment is provided at one end of the top of the base (1); a driving device for mechanically driving the fixing mechanism is provided on the outer wall of one of the mounting plates (2) away from the fixing mechanism; and an extrusion mechanism for extruding the cooling mechanism is provided at one end of the top of the base (1); The fixing mechanism comprises a second gear (12) rotatably connected to the outer wall of the mounting plate (2) near the heat treatment box (9); the outer wall of the second gear (12) is provided with three arc grooves (13); the outer wall of the mounting plate (2) is triangularly fixed with an L-shaped mounting plate (14); the outer wall of the L-shaped mounting plate (14) is fixed with a trapezoidal slide groove (15); a trapezoidal slider (16) is slidably provided in the trapezoidal slide groove (15); a mounting shell (17) is fixed to the bottom of the outer wall of the trapezoidal slider (16); clamping blocks (18) are rotatably connected to the inner walls of the mounting shell (17); a first slider (19) is fixed to the bottom of the outer wall of the trapezoidal slider (16) near the second gear (12), and the first slider (19) is adapted to the arc groove (13).

2. The uniform temperature heat treatment device for metal wire rope according to claim 1, characterized in that: A rotating rod (10) is rotatably provided on the outer wall of one end of the two mounting plates (2) close to each other, and two first gears (11) are fixed to the outer wall of the rotating rod (10). The two first gears (11) are meshed with the two second gears (12) in a one-to-one correspondence, and a driving device is provided at one end of the rotating rod (10).

3. The uniform temperature heat treatment device for metal wire rope according to claim 2, characterized in that: The driving device comprises a motor (3) mounted on the outer wall of one of the mounting plates (2) away from the second gear (12), the output shaft of the motor (3) being connected to one end of the rotating rod (10), and a squeezing mechanism being provided at one end of the top of the base (1).

4. The uniform temperature heat treatment device for metal wire rope according to claim 3, characterized in that: The extrusion mechanism comprises a fixed plate (8) fixed to one end of the top of the base (1); a slide rail (21) is fixed to the outer wall of one end of the fixed plate (8) close to the heat treatment box (9); the outer wall of the slide rail (21) is provided with a second slider (22) adapted thereto; a rack (23) is fixed to the outer wall of the second slider (22); a third gear (20) is fixed to the outer wall of the rotating rod (10) close to the rack (23), and the third gear (20) is meshed with the rack (23); an L-shaped pressure rod (7) is fixed to the bottom of the outer wall of one side of the second slider (22); a cooling mechanism is provided at the bottom of one end of the L-shaped pressure rod (7).

5. The uniform temperature heat treatment device for metal wire rope according to claim 4, characterized in that: The cooling mechanism comprises a water storage barrel (5) installed at one end of the top of the base (1); the inner wall of the water storage barrel (5) is provided with an extrusion block; the top of the extrusion block is connected with an extrusion rod (6); the top of the extrusion rod (6) is in contact with the bottom of the L-shaped pressure rod (7); the bottom of one end of the water storage barrel (5) close to the heat treatment box (9) is connected with a connecting hose (28); one end of the inner wall of the heat treatment box (9) is provided with a delivery pipe (24); the outer wall of the delivery pipe (24) is provided with a plurality of spray heads (25); the spray heads (25) are oriented toward the metal wire rope; the water outlet end of the connecting hose (28) is connected to the delivery pipe (24).

6. The uniform temperature heat treatment device for metal wire rope according to claim 4, characterized in that: A first notch (26) is provided at the bottom of the outer wall of the second sliding block (22); both sides of the inner wall of the first notch (26) are connected to a limiting block (27) via a torsion spring; and one end of the limiting block (27) away from the rack (23) is arc-shaped; the limiting block (27) is meshed with the third gear (20).

7. The uniform temperature heat treatment device for metal wire rope according to claim 1, characterized in that: Support frames (4) are fixed on both sides of the bottom of the base (1).