Material surface treatment system

Abstract

The utility model belongs to the field of material surface treatment, and particularly relates to a material surface treatment system, which comprises an unwinding component, a feeding component and a discharging component, a rolling assembly; the buffer solution pool group comprises a plurality of buffer solution pools, and the heights of the plurality of buffer solution pools are sequentially reduced to form a step shape; the unwinding assembly sequentially passes through the plurality of buffer solution pools and finally reaches the winding assembly, so that a processing path for processing materials is formed; the liquid storage tank is positioned below the buffer solution tank group; two ends of the first circulating pipeline are respectively communicated with the buffer solution pool with the lowest height on one side of the solution storage pool and one side of the buffer solution pool group; the two ends of the second circulating pipeline are communicated with the other side of the liquid storage tank and the buffer liquid tank with the highest height on the other side of the buffer liquid tank group respectively, and a pump is arranged at the second circulating pipeline. According to the utility model, the concentration difference of the reaction liquid contained in the plurality of buffer liquid pools is small, so that the surface treatment of the material is more stable.

Description

Technical Field

[0001] The utility model belongs to the field of material surface treatment, and particularly relates to a material surface treatment system. Background Art

[0002] In the existing production and processing technology of aluminum foil materials, there is a process of generating a nano coating on the surface of the aluminum foil material. Specifically, the aluminum foil material reacts repeatedly with the reaction liquid in the reaction liquid pool to finally form multiple layers of nano coatings to eliminate pinholes on the aluminum foil and form a high-strength aluminum foil material. However, in this process, since the reaction liquid pool has to meet the needs of multiple reactions, its length is relatively long. During processing, it is easy to have a large difference in the concentration of the reaction liquid at different positions in the reaction liquid pool, resulting in unstable quality of the multiple layers of nano coatings formed on the aluminum foil material. Utility Model Content

[0003] In order to solve the above problems, the purpose of the utility model is to provide a material surface treatment system, which can avoid large differences in buffer concentration in the buffer pool, thereby making the surface treatment of the material more stable.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is as follows.

[0005] A material surface treatment system, characterized in that the system comprises:

[0006] an unwinding assembly for unwinding a material;

[0007] A winding assembly for winding the material;

[0008] A buffer pool group for reacting with the material, the buffer pool group includes a plurality of buffer pools for containing reaction liquids, the plurality of buffer pools are connected in sequence, and the heights of the plurality of buffer pools are sequentially decreased to form a step-like shape; the unwinding component sequentially passes through the plurality of buffer pools of the buffer pool group and finally reaches the winding component to form a processing path for processing the material;

[0009] A liquid reservoir for containing a reaction solution, wherein the liquid reservoir is located below the buffer pool group;

[0010] A first circulation pipeline, wherein both ends of the first circulation pipeline are respectively connected to a buffer tank with the lowest height on one side of the liquid storage tank and one side of the buffer tank group;

[0011] The second circulation pipeline has two ends connected to the highest buffer tank on the other side of the liquid storage tank and the other side of the buffer tank group, and a pump is provided at the second circulation pipeline.

[0012] The unwinding component unwinds the material, and the unwinding material sequentially passes through a plurality of buffer pools of the buffer pool group for a plurality of reactions, and then a plurality of nano-coating layers are formed on the surface, and finally the material is rolled up and placed on the winding component;

[0013] In this system, under the action of gravity, the buffer tank with the lowest height on one side of the buffer tank group discharges the reaction liquid in the buffer tank group to the storage tank through the first circulation pipeline; and the storage tank, under the action of the pump, discharges its reaction liquid into the buffer tank with the highest height on the other side of the buffer tank group through the second circulation pipeline; and based on the fact that the heights of a plurality of buffer tanks connected in sequence decrease in sequence to form a step-like shape, the reaction liquid in the buffer tank group itself is also under the influence of gravity, and flows in sequence from the buffer tank on the other side of the buffer tank group with the highest height to the buffer tank on the side of the buffer tank group with the lowest height, so that the reaction liquid in the plurality of buffer tanks in the buffer tank group and the storage tank can be circulated; the concentration difference of the reaction liquid contained in the plurality of buffer tanks is small, so that the surface treatment of the material is more stable.

[0014] Furthermore, a liquid adding port for adding reaction liquid is provided above the liquid storage tank. The liquid adding port can be used to supplement the reaction liquid in the liquid storage tank.

[0015] Furthermore, the buffer pool group includes twenty buffer pools.

[0016] Furthermore, the system also includes a guide roller group for guiding the material to pass through a plurality of buffer tanks in sequence, and the processing path passes through the guide roller group.

[0017] Furthermore, the guide roller group includes a plurality of reaction rollers and a plurality of drain rollers, the plurality of reaction rollers are respectively arranged in a plurality of buffer pools; the drain roller is arranged above the buffer pool, and the drain roller is located between two adjacent groups of reaction rollers. The reaction roller drives the material into the buffer pool to contact the reaction liquid for reaction; the drain roller drives the material out of the buffer pool to drain and form a layer of nano coating; the plurality of reaction rollers and the plurality of drain rollers cooperate to make the material react and drain repeatedly to form a plurality of layers of nano coating.

[0018] Furthermore, the system also includes a plurality of blowing components, and the plurality of blowing components correspond to the plurality of draining rollers respectively. The blowing components are used to accelerate the draining of the material on the draining rollers.

[0019] Furthermore, the system also includes a cleaning component for cleaning materials and a drying component for drying materials, and the processing path passes through the unwinding component, the buffer pool group, the cleaning component, the drying component and the winding component in sequence.

[0020] Furthermore, the cleaning assembly includes multiple groups of upper cleaning guide rollers, multiple groups of lower cleaning guide rollers and multiple groups of spray heads, the multiple groups of lower cleaning guide rollers are arranged on the lower side of the multiple groups of upper cleaning guide rollers, and the lower cleaning guide rollers are located between the corresponding two adjacent groups of upper cleaning guide rollers; the multiple groups of spray heads are arranged between the multiple groups of upper cleaning guide rollers and the multiple groups of lower cleaning guide rollers.

[0021] Furthermore, the drying component is provided with a plurality of groups of drying guide rollers.

[0022] The beneficial effect of the utility model lies in that, in the system, under the action of gravity, the buffer solution pool with the lowest height on one side of the buffer solution pool group discharges the reaction liquid in the buffer solution pool group to the liquid storage pool through the first circulation pipeline; and the liquid storage pool, under the action of the pump, discharges its reaction liquid into the buffer solution pool with the highest height on the other side of the buffer solution pool group through the second circulation pipeline; and based on the fact that the heights of a plurality of buffer solution pools connected in sequence decrease in a stepped shape, the reaction liquid in the buffer solution pool group itself is also under the influence of gravity, and flows in sequence from the buffer solution pool on the other side of the buffer solution pool group with the highest height to the buffer solution pool on the side of the buffer solution pool group with the lowest height, so that the reaction liquid in the plurality of buffer solution pools in the buffer solution pool group and the reaction liquid in the liquid storage pool can be circulated; the concentration difference of the reaction liquid contained in the plurality of buffer solution pools is small, so that the surface treatment of the material is more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the utility model.

[0024] Figure 2 It is a schematic diagram of the structure of a buffer tank group, a liquid storage tank, a first circulation pipeline, a second circulation pipeline, and a guide roller group. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0026] See also Figure 1-2 This embodiment provides a material surface treatment system, characterized in that the system includes:

[0027] An unwinding assembly 1 for unwinding a material;

[0028] A winding assembly 2 for winding the material;

[0029] A buffer pool group 3 for reacting with the material, the buffer pool group 3 includes a plurality of buffer pools 31 for containing reaction liquid, the plurality of buffer pools 31 are connected in sequence, and the heights of the plurality of buffer pools 31 are sequentially decreased to form a step-like shape; the unwinding component 1 sequentially passes through the plurality of buffer pools 31 of the buffer pool group 3 and finally reaches the winding component 2 to form a processing path 8 for processing the material;

[0030] A liquid storage tank 4 for containing a reaction liquid, wherein the liquid storage tank 4 is located below the buffer tank group 3;

[0031] A first circulation pipeline 32, both ends of which are connected to the buffer tank 31 with the lowest height on one side of the liquid storage tank 4 and one side of the buffer tank group 3;

[0032] The second circulation pipeline 33 has two ends connected to the other side of the liquid storage tank 4 and the highest buffer tank 31 on the other side of the buffer tank group 3 , and a pump 34 is provided at the second circulation pipeline 33 .

[0033] The unwinding component 1 unwinds the material, and the unwinding material sequentially passes through the plurality of buffer pools 31 of the buffer pool group 3 to undergo a plurality of reactions, and then a plurality of nano-coating layers are formed on the surface, and finally the material is rolled up and placed on the winding component 2;

[0034] In this system, under the action of gravity, the buffer tank 31 with the lowest height on one side of the buffer tank group 3 discharges the reaction liquid in the buffer tank group 3 to the liquid storage tank 4 through the first circulation pipeline 32; and the liquid storage tank 4, under the action of the pump, discharges its reaction liquid into the buffer tank 31 with the highest height on the other side of the buffer tank group 3 through the second circulation pipeline 33; and based on the fact that the heights of the plurality of buffer tanks 31 connected in sequence decrease in sequence to form a step-like shape, the reaction liquid in the buffer tank group 3 itself is also under the influence of gravity, and flows in sequence from the buffer tank 31 on the other side of the buffer tank group 3 with the highest height to the buffer tank 31 on the side of the buffer tank group 3 with the lowest height, so that the reaction liquid in the plurality of buffer tanks 31 in the buffer tank group 3 and the reaction liquid in the liquid storage tank 4 can be circulated; the concentration difference of the reaction liquid contained in the plurality of buffer tanks 31 is small, so that the surface treatment of the material is more stable.

[0035] Furthermore, a liquid adding port 41 for adding reaction liquid is provided above the liquid storage tank 4. The liquid adding port 41 can be used to supplement the reaction liquid in the liquid storage tank 4.

[0036] Furthermore, the buffer pool group 3 includes twenty buffer pools 31 .

[0037] Furthermore, the system also includes a guide roller group for guiding the material to pass through a plurality of buffer tanks 31 in sequence, and the processing path 8 passes through the guide roller group.

[0038] Furthermore, the guide roller group includes a plurality of reaction rollers 35 and a plurality of drain rollers 36. The plurality of reaction rollers 35 are respectively arranged in a plurality of buffer pools 31; the drain rollers 36 are arranged above the buffer pools 31, and the drain rollers 36 are located between two adjacent groups of reaction rollers 35. The reaction rollers 35 drive the material into the buffer pool 31 to contact the reaction liquid for reaction; the drain rollers 36 drive the material to leave the buffer pool 31 to drain and form a layer of nano coating; the plurality of reaction rollers 35 and the plurality of drain rollers 36 cooperate to make the material react and drain repeatedly to form a plurality of layers of nano coating.

[0039] Further, the system also includes a plurality of blowing components 37, and the plurality of blowing components 37 respectively correspond to the plurality of draining rollers 36. The blowing components are used to accelerate the draining of the material on the draining rollers 36. The blowing components 37 are existing fan structures, or other blowing structures.

[0040] Furthermore, the system also includes a cleaning component 5 for cleaning materials and a drying component 6 for drying materials, and the processing path 8 passes through the unwinding component 1, the buffer pool group 3, the cleaning component 5, the drying component 6 and the winding component 2 in sequence.

[0041] Furthermore, the cleaning assembly 5 includes multiple groups of upper cleaning guide rollers 51, multiple groups of lower cleaning guide rollers 52 and multiple groups of spray heads 53, the multiple groups of lower cleaning guide rollers 52 are arranged on the lower side of the multiple groups of upper cleaning guide rollers 51, and the lower cleaning guide rollers 52 are located between the corresponding two adjacent groups of upper cleaning guide rollers 51; the multiple groups of spray heads 53 are arranged between the multiple groups of upper cleaning guide rollers 51 and the multiple groups of lower cleaning guide rollers 52.

[0042] Furthermore, the drying component 6 is provided with a plurality of drying guide rollers 61. The drying component 6 can be an oven, and the materials are guided by the drying guide rollers 61 to dry the materials.

[0043] Specifically, the system further comprises a frame 7 , and the above-mentioned structures are arranged on the frame 7 .

[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A material surface treatment system, characterized in that: The system includes: an unwinding assembly for unwinding a material; A winding assembly for winding the material; A buffer pool group for reacting with the material, the buffer pool group includes a plurality of buffer pools for containing reaction liquids, the plurality of buffer pools are connected in sequence, and the heights of the plurality of buffer pools are sequentially decreased to form a step-like shape; the unwinding component sequentially passes through the plurality of buffer pools of the buffer pool group and finally reaches the winding component to form a processing path for processing the material; A liquid reservoir for containing a reaction solution, wherein the liquid reservoir is located below the buffer pool group; A first circulation pipeline, wherein both ends of the first circulation pipeline are respectively connected to a buffer tank with the lowest height on one side of the liquid storage tank and one side of the buffer tank group; The second circulation pipeline has two ends respectively connected to the other side of the liquid storage tank and the buffer tank with the highest height on the other side of the buffer tank group, and a pump is arranged at the second circulation pipeline.

2. A material surface treatment system according to claim 1, characterized in that: A liquid adding port for adding reaction liquid is arranged above the liquid storage tank.

3. A material surface treatment system according to claim 1, characterized in that: The buffer pool group includes twenty buffer pools.

4. A material surface treatment system according to claim 1, characterized in that: The system further comprises a guide roller set for guiding the material to pass through a plurality of buffer tanks in sequence, and the processing path passes through the guide roller set.

5. A material surface treatment system according to claim 4, characterized in that: The guide roller group includes a plurality of reaction rollers and a plurality of drain rollers, wherein the plurality of reaction rollers are respectively arranged in a plurality of buffer pools; the drain roller is arranged above the buffer pool, and the drain roller is located between two adjacent groups of reaction rollers.

6. A material surface treatment system according to claim 5, characterized in that: The system also includes a plurality of blowing components, and the plurality of blowing components correspond to the plurality of draining rollers respectively.

7. A material surface treatment system according to claim 1, characterized in that: The system also includes a cleaning component for cleaning materials and a drying component for drying materials. The processing path sequentially passes through an unwinding component, a buffer pool group, a cleaning component, a drying component and a winding component.

8. A material surface treatment system according to claim 7, characterized in that: The cleaning assembly includes multiple groups of upper cleaning guide rollers, multiple groups of lower cleaning guide rollers and multiple groups of spray heads. The multiple groups of lower cleaning guide rollers are arranged on the lower side of the multiple groups of upper cleaning guide rollers, and the lower cleaning guide rollers are located between the corresponding two adjacent groups of upper cleaning guide rollers; the multiple groups of spray heads are arranged between the multiple groups of upper cleaning guide rollers and the multiple groups of lower cleaning guide rollers.

9. A material surface treatment system according to claim 7, characterized in that: The drying component is provided with a plurality of groups of drying guide rollers.

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