Air bag type buffer device
By using airbag-type buffering device in textile machinery and using air path devices to adjust the air pressure in the airbag, the problems of insufficient rigidity and short service life of the existing buffer structure are solved, and soft cushioning effect and efficient yarn conveying are achieved, reducing the yarn breakage ratio and weaving cost.
Patent Information
- Application Number
- CN202323525091.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-12-25
AI Technical Summary
The existing spring-type and elastic steel plate-type buffer structures are insufficient in textile machinery or have short service life, resulting in high yarn breakage rate, increased weaving cost and reduced weaving efficiency.
The airbag type buffer device is adopted, including support beams, pallets, baffles, yarn guide plates, elastic steel plate structures and airbag structures. The air pressure in the airbag is adjusted through the air path device to achieve a soft cushioning effect and adapt to different yarns and fabric tensions. .
The yarn break rate is reduced, the fabric quality and the service life of the parts are improved, the weaving cost is saved, the failure rate is reduced, and the production efficiency is improved.
Smart Images

Figure CN222313444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of weaving machinery, in particular to an airbag type buffer device. Background Art
[0002] There are buffer devices in textile machinery and equipment. For example, the ground warp back beam and wool warp back beam mechanisms in towel looms. At present, the ground warp back beam mechanism mostly uses spring-type buffer structures, and the wool warp back beam mechanism mostly uses elastic steel plate-type buffer structures. The working principles of the two structures are basically the same. The purpose is to play a buffering and protective role when the ground warp yarn and wool warp yarn are transported during weaving on the loom, to prevent the yarn from breaking due to excessive tension changes during the warp feeding process.
[0003] However, both existing structures have certain defects. The spring-type buffer structure is too rigid and not flexible enough, resulting in a high rate of warp yarn breakage. The elastic steel plate buffer structure is flexible but has a short service life. Customers need to frequently replace damaged and cracked elastic steel plates, which increases weaving costs and reduces the weaving efficiency of the loom. Utility Model Content
[0004] The utility model aims to provide an airbag type buffer device, which has a gentle buffering effect, reduces the breakage rate of warp yarns, improves the quality of cloth and the service life of parts, thereby saving weaving costs, reducing failure rates and improving production efficiency.
[0005] The technical solution adopted by the utility model to solve its technical problems is: an airbag-type buffer device, whose structure includes a support beam, a pallet, a baffle, a yarn guide plate, an elastic steel plate structure, an airbag structure and an air path device; the air path device is connected to the airbag structure, the airbag structure is fixed on the support beam, the elastic steel plate structure is connected to the pallet, the baffle and the yarn guide plate are connected to the pallet, the pallet is connected to the support beam, and the support beam is connected to the loom.
[0006] Furthermore, the airbag structure includes an airbag tube, an airbag support plate, an airbag plug, a screw plug, and a long bolt. The airbag tube is placed on the airbag support plate, and airbag plugs are respectively provided at both ends of the airbag tube. The airbag plug at the exhaust end of the airbag tube is provided with a screw plug for exhaust. The long bolt passes through the airbag support plate and is connected to the airbag tube by a nut. The airbag support plate is connected to the support beam.
[0007] Furthermore, a rubber plate I is provided at one end of the airbag support plate.
[0008] Furthermore, the airbag plug is composed of a top plate, a rubber sleeve, a locking nut and a vent bolt. The rubber sleeve is arranged between the top plate and the locking nut. Through holes are respectively provided at the center of the top plate and the rubber sleeve. A threaded hole is provided at the center of the locking nut. The vent bolt passes through the top plate, the rubber sleeve and the locking nut in sequence and is threadedly connected.
[0009] Furthermore, the elastic steel plate structure includes an elastic steel plate and a support plate, the support plate is connected to the supporting plate, and the elastic steel plate is in contact with the support plate.
[0010] Furthermore, a rubber plate II is attached to one end of the elastic steel plate.
[0011] Further, the gas circuit device includes an air source, a quick-connect connector I, a pressure regulating valve, a quick-connect connector II, a quick-connect connector III, a quick-connect connector IV, a quick-connect connector V, a quick-connect connector VI and a pressure gauge seat, wherein the quick-connect connector I is installed on the air source, the quick-connect connector II, the quick-connect connector III and the quick-connect connector IV are respectively connected to the pressure regulating valve, the quick-connect connector I and the quick-connect connector II are connected through the air pipe I, the quick-connect connector IV and the quick-connect connector V are connected through the air pipe II, the quick-connect connector III and the quick-connect connector VI are connected through the air pipe III, the quick-connect connector V is connected to the airbag plug in the airbag structure, and the quick-connect connector VI is connected to the pressure gauge seat.
[0012] Beneficial effects of the utility model:
[0013] The buffer device of the utility model adopts an airbag-type buffer structure to realize the tension adjustment for different fabrics and yarns during weaving of the loom. By setting an air path device, the air pressure in the airbag can be freely adjusted, which can adapt to any yarn and fabrics with different tensions, increase variety adaptability, and have a gentle buffer effect, reduce the breakage rate of warp yarn, improve the quality of cloth and the service life of parts, thereby saving weaving costs, reducing failure rates, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0015] Figure 2 It is a partial schematic diagram of the exhaust end of the air bag of the present invention;
[0016] Figure 3 This is a schematic diagram of the airbag plug structure of the present invention;
[0017] Figure 4 It is a schematic diagram of the free state of the airbag of the present invention;
[0018] Figure 5 It is a schematic diagram of the airbag of the present invention being pressed to the limit position in the working state;
[0019] In the figure:
[0020] 1 support beam, 2 support plate, 3 baffle, 4 yarn guide plate, 5 support plate, 6 elastic steel plate, 6-1 rubber plate II, 7 airbag support plate, 7-1 rubber plate I, 8 airbag tube, 9 airbag plug, 10 long bolt, 11 air source, 12 quick plug connector I, 13 quick plug connector II, 14 pressure regulating valve, 15 quick plug connector III, 16 quick plug connector IV, 17 quick plug connector V, 18 quick plug connector VI, 19 pressure gauge seat, 20 air pipe I, 21 air pipe II, 22 air pipe III, 23 screw plug, 24 top plate, 25 rubber sleeve, 26 locking nut, 27 vent bolt. DETAILED DESCRIPTION
[0021] The following is a detailed description of an airbag type cushioning device of the utility model with reference to the accompanying drawings.
[0022] See also Figure 1-5 The utility model provides a technical solution: an airbag type buffer device, comprising a support beam 1, a support plate 2, a baffle 3, a yarn guide plate 4, an elastic steel plate structure, an airbag structure and an air circuit device; the air circuit device is connected to the airbag structure, the airbag structure is fixed on the support beam 1, the elastic steel plate structure is connected to the support plate 2, the baffle 3 and the yarn guide plate 4 are connected to the support plate 2, the support plate 2 is connected to the support beam 1, and the support beam 1 is connected to the loom. The baffles 3 are respectively fixed at both ends of the support plate 2, one at each end, to prevent the elastic steel plate 6 from moving left and right when working. The airbag structure includes an airbag tube 8, an airbag support plate 7, an airbag plug 9, a screw plug 23, and a long bolt 10. The airbag tube 8 is placed on the airbag support plate 7. Airbag plugs 9 are respectively provided at both ends of the airbag tube. The airbag plug 9 at the exhaust end of the airbag tube 8 is provided with a screw plug 23 for exhaust, and this screw plug 23 is installed on the airbag plug 9 at the exhaust end to exhaust when the air pressure in the airbag tube 8 is too high. The long bolt 10 passes through the airbag support plate 7 and is connected to the airbag tube 8 by a nut. The hole on the airbag tube constrains the position of the airbag tube 8 to prevent the airbag tube 8 from moving left and right when working. The airbag support plate 7 is connected to the support beam 1, and a rubber sheet Ⅰ7-1 is pasted on one end of the airbag support plate 7.
[0023] like Figure 2 , Figure 3As shown, the airbag plug 9 is composed of a top plate 24, a rubber sleeve 25, a locking nut 26 and a vent bolt 27. The rubber sleeve 25 is arranged between the top plate 24 and the locking nut 26. Through holes are respectively arranged at the center of the top plate 24 and the rubber sleeve 25. A threaded hole is arranged at the center of the locking nut 26. The vent bolt 27 passes through the top plate 24 and the rubber sleeve 25 in sequence and is threadedly connected with the locking nut 26. When the thread on the vent bolt 27 rotates more toward the locking nut 26, the rubber sleeve 25 will be squeezed by the top plate 24 and the locking nut 26, the axial direction of the rubber sleeve 25 will become smaller and the radial direction will become larger, so that the outer diameter surface of the rubber sleeve 25 will fit tightly to the inner diameter of the airbag tube 8, playing a role of sealing and preventing air leakage.
[0024] The elastic steel plate structure includes an elastic steel plate 6 and a support plate 5. The support plate 5 is connected to the support plate 2. The elastic steel plate 6 is in contact with the support plate 5. A rubber plate II 6-1 is attached to one end of the elastic steel plate 6.
[0025] The gas circuit device includes a gas source 11, a quick-connect connector I 12, a pressure regulating valve 14, a quick-connect connector II 13, a quick-connect connector III 15, a quick-connect connector IV 16, a quick-connect connector V 17, a quick-connect connector VI 18 and a pressure gauge seat 19. The quick-connect connector I 12 is installed on the gas source 11, and the quick-connect connector II 13, the quick-connect connector III 15 and the quick-connect connector IV 16 are respectively connected to the pressure regulating valve 14. The quick-connect connector I 12 and the quick-connect connector II 13 are connected through the air pipe I 20. The quick connector IV16 and the quick connector V17 are connected through the trachea II21, the quick connector III15 and the quick connector VI18 are connected through the trachea III22, the quick connector V17 is connected to the airbag plug 9 in the airbag structure, and the quick connector VI18 is connected to the pressure gauge seat 19. The pressure in the airbag tube 8 is adjusted by the pressure regulating valve 14, and the adjusted pressure can be measured by inserting a pressure gauge into the pressure gauge seat 19.
[0026] When the loom is working, the yarn is subjected to tension during transportation, and the tension will act on the elastic steel plate 6. At the same time, the elastic steel plate 6 will squeeze the airbag tube 8. The airbag tube 8 is squeezed and deformed under the action of the tension. At the same time, the elastic steel plate 6 will swing in the direction of yarn transportation with the contact point with the support plate 5 as the fulcrum. When the yarn tension becomes smaller, the elastic steel plate 6 will rebound due to the reverse force of the airbag tube 8. At the same time, the elastic steel plate 6 will swing in the opposite direction of yarn transportation with the contact point with the support plate 5 as the fulcrum, thereby tightening the yarn and increasing the yarn tension, and so on.
[0027] The above description is only used to illustrate some principles of the utility model. This specification is not intended to limit the utility model to the specific structure and application scope shown and described. Therefore, all corresponding modifications and equivalents that may be used belong to the patent scope applied for the utility model.
[0028] Except for the technical features described in the specification, the other technical features are known technologies to those skilled in the art.
Claims
1. An airbag type cushioning device, characterized in that: It includes a support beam, a supporting plate, a baffle, a yarn guide plate, an elastic steel plate structure, an airbag structure and an air path device; the air path device is connected to the airbag structure, the airbag structure is fixed on the support beam, the elastic steel plate structure is connected to the supporting plate, the baffle and the yarn guide plate are connected to the supporting plate, the supporting plate is connected to the support beam, and the support beam is connected to the loom.
2. The airbag type cushioning device according to claim 1, characterized in that: The airbag structure includes an airbag tube, an airbag support plate, an airbag plug, a screw plug, and a long bolt. The airbag tube is placed on the airbag support plate. Airbag plugs are respectively provided at both ends of the airbag tube. The airbag plug at the exhaust end of the airbag tube is provided with a screw plug for exhaust. The long bolt passes through the airbag support plate and is connected to the airbag tube by a nut. The airbag support plate is connected to the support beam.
3. The airbag type cushioning device according to claim 2, characterized in that: A rubber plate I is provided at one end of the airbag support plate.
4. The airbag type cushioning device according to claim 2, characterized in that: The airbag plug is composed of a top plate, a rubber sleeve, a locking nut and a vent bolt. The rubber sleeve is arranged between the top plate and the locking nut. Through holes are respectively provided at the center of the top plate and the rubber sleeve. A threaded hole is provided at the center of the locking nut. The vent bolt passes through the top plate, the rubber sleeve and the locking nut in sequence and is threadedly connected.
5. The airbag type cushioning device according to claim 1, characterized in that: The elastic steel plate structure comprises an elastic steel plate and a support plate, the support plate is connected to the supporting plate, and the elastic steel plate is in contact with the support plate.
6. The airbag type cushioning device according to claim 5, characterized in that: A rubber plate II is adhered to one end of the elastic steel plate.
7. The airbag type cushioning device according to claim 1, characterized in that: The gas circuit device includes an air source, a quick-connect connector I, a pressure regulating valve, a quick-connect connector II, a quick-connect connector III, a quick-connect connector IV, a quick-connect connector V, a quick-connect connector VI and a pressure gauge seat, wherein the quick-connect connector I is installed on the air source, the quick-connect connector II, the quick-connect connector III and the quick-connect connector IV are respectively connected to the pressure regulating valve, the quick-connect connector I and the quick-connect connector II are connected through the air pipe I, the quick-connect connector IV and the quick-connect connector V are connected through the air pipe II, the quick-connect connector III and the quick-connect connector VI are connected through the air pipe III, the quick-connect connector V is connected to the air bag plug in the air bag structure, and the quick-connect connector VI is connected to the pressure gauge seat.