Yarn tensioning device for high-elasticity cloth

By designing a high-elastic cloth yarn tensioning device including a frame, tension wheel, drive assembly and tension detection unit, the problem of manual operation of yarn tensioning adjustment in textile production is solved, automatic adjustment and real-time monitoring of yarn tensioning force are realized, and the yarn forming effect is improved.

CN222594202UActive Publication Date: 2025-03-11嘉兴金科达纺织科技股份有限公司
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Patent Information

Application Number
CN202420304224.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2025-03-11
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

In the textile production process, the adjustment of yarn tension in the prior art requires manual operation, resulting in artificial observation or untimely adjustment during the weaving process, which affects the degree of yarn tension and final molding effect.

Method used

A yarn tensioning device with a high elastic cloth is designed, including a frame, a tensioning wheel, a drive assembly and a tension detection unit. Automatic adjustment of yarn tension is achieved through automatic adjustment of the driving assembly and real-time monitoring of the tension detection unit.

Benefits of technology

Automatic adjustment of the yarn tension during the weaving process is achieved, avoiding the problem of poor yarn tension caused by human observation or untimely adjustment, and improving the final forming effect of the yarn.

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Abstract

The utility model relates to the technical field of textile production, in particular to a yarn tensioning device for high-elasticity cloth, which comprises a rack, a tensioning wheel and a driving component are arranged on the rack, the tensioning wheel is used for winding yarns, the driving component is used for driving the tensioning wheel to move, and the moving direction of the driving component is not parallel to the direction of the yarns. A tension detection unit is arranged at the moving end of the driving assembly, and the tensioning wheel is fixedly arranged at the output end of the tension detection unit. A control panel is arranged on the machine frame, and the tension detecting unit and the driving assembly are both electrically connected to the control panel. Yarn pressure on the tensioning wheel is detected through the tension detection unit, and then the driving assembly is controlled through the control panel to drive the tensioning wheel to move, so that tensioning adjustment of the yarn is achieved. The problem that in the weaving process, due to the fact that manual observation or adjustment is not timely, the yarn tensioning degree is poor, and the final yarn forming effect is affected is solved.
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Description

Technical Field

[0001] The present application relates to the technical field of textile production, and in particular to a yarn tensioning device for highly elastic fabrics. Background Art

[0002] High elastic fabric is a common clothing fabric in our lives, and its main components are nylon-spandex elastic fabric and polyester elastic fabric. As the name suggests, high elastic fabric is a fabric material with elasticity, so a reliable and stable tensioning technology is needed to adjust the tension of the yarn during the weaving process.

[0003] The Chinese patent announcement number is CN209889984U, and the announcement date is January 3, 2020. The name of the invention is a tensioning device for high-elasticity and low-retraction yarn. The application discloses that the tensioning device includes a mounting plate, and the mounting plate is provided with an adjustment device. The adjustment device includes a housing, a threaded rod rotatably arranged on the housing, and a translation block threaded through the threaded rod, and a tensioning wheel is fixedly arranged on the translation block. A circular plate is fixed at the end of the threaded rod, and a rotating handle is fixed on the circular plate. Rotating the rotating handle can drive the threaded rod to rotate, thereby driving the tensioning wheel to move back and forth to effectively adjust the tensioning force.

[0004] In the above-mentioned related technologies, the tension adjustment needs to be done by manually rotating the handle, so the tension device in the prior art is suitable for pre-tension adjustment before weaving starts, or for manual observation and manual adjustment during the weaving process. Therefore, during the weaving process, manual observation or adjustment may not be timely, resulting in poor yarn tension and affecting the final yarn forming effect. Utility Model Content

[0005] In order to improve the problem that the yarn tension is not good and the final yarn forming effect is affected due to untimely human observation or adjustment during the weaving process, the present application provides a yarn tensioning device for high-elastic cloth.

[0006] The present application provides a yarn tensioning device for a high elastic fabric, which adopts the following technical solution:

[0007] A yarn tensioning device for highly elastic cloth comprises a frame, the frame is provided with a tensioning wheel for yarn to pass around and a driving assembly for driving the tensioning wheel to move, the moving direction of the driving assembly is not parallel to the yarn direction, a tension detection unit is provided on the moving end of the driving assembly, the tensioning wheel is fixedly arranged at the output end of the tension detection unit; a control panel is provided on the frame, and the tension detection unit and the driving assembly are both electrically connected to the control panel.

[0008] By adopting the above technical solution, the tension wheel can be given a pressure when the yarn is wound around the tension wheel, so that the tension detection unit can detect the pressure fed back by the tension wheel to reflect the tension of the yarn. When the control panel detects that the tension of the yarn exceeds the set range, it can control the drive component to drive the tension wheel to move, so as to adjust the tension of the yarn during the weaving process, and improve the problem of poor yarn tension due to untimely human observation or adjustment during the weaving process, which affects the final shaping effect of the yarn.

[0009] Optionally, a mounting frame is fixedly provided on the frame, and the number of the drive components is set to be several, the number of the drive components corresponds to the number of yarns one by one, each yarn can pass around the tensioning wheel corresponding to the corresponding drive component, and the several drive components and the several tension detection units are electrically connected to the control panel.

[0010] By adopting the above technical solution, the tension of each yarn can be adjusted individually to improve the accuracy of tension control.

[0011] Optionally, the driving assembly includes a connecting seat connected to the mounting frame, a threaded rod is rotatably connected to the connecting seat, the threaded rod passes through and is provided with a moving block, the moving block is slidably connected to the connecting seat along the axis direction of the threaded rod, and the tension detection unit is fixedly set on the moving block.

[0012] By adopting the above technical solution, rotating the threaded rod can drive the moving block to move back and forth, thereby driving the tensioning wheel on the moving block to move. After the tensioning wheel moves, the force exerted by the tensioning wheel on the yarn will also change, thereby adjusting the tension of the yarn.

[0013] Optionally, a worm gear is fixedly provided at the end of the threaded rod, a drive motor is fixedly provided on the connecting seat, a worm is coaxially fixedly connected to the output shaft of the drive motor, the worm and the worm gear are meshed with each other, and the drive motor is electrically connected to the control panel.

[0014] By adopting the above technical solution, the control panel can control the driving motor to rotate, thereby driving the worm to rotate, and then driving the worm wheel to rotate to realize the rotation of the threaded rod. In this adjustment process, the characteristic of the worm gear transmission is relatively large, that is, the driving motor controls the worm to rotate multiple times before driving the worm wheel to rotate one circle, thereby realizing more precise control of the rotation of the threaded rod.

[0015] Optionally, two support rods are fixedly provided on the moving block, and the two support rods are respectively located on both sides of the tension detection unit, and support wheels for stretching the yarn are rotatably provided at the ends of the support rods away from the moving block.

[0016] By adopting the above technical solution, the support wheel is used to control the direction of the section of yarn passing through the tensioning wheel, so that no matter where the tensioning wheel is located, the angle of the yarn when passing through the tensioning wheel is consistent, which is conducive to more accurate detection of the yarn tension by the tensioning wheel.

[0017] Optionally, the support rods are all arranged to be inclined, and the inclination direction is from the connecting seat to the tensioning wheel and gradually away from the tensioning wheel.

[0018] By adopting the above technical solution, the supporting wheel can be kept as far away from the moving block as possible, thereby reducing the probability of the yarn touching the connecting seat or the moving block during operation.

[0019] Optionally, two connecting rods are fixedly provided on the connecting seat, and the two connecting rods are located on both sides of the two supporting rods. Guide wheels for guiding the direction of the yarn are rotatably provided on the side walls of the connecting rods away from the connecting seat.

[0020] By adopting the above technical solution, the yarn direction is regulated by the guide wheel, so as to increase the contact area between the yarn and the support wheel as much as possible. Therefore, even if the yarn direction becomes smoother after the tensioning wheel moves, the yarn and the support wheel can maintain contact, thereby keeping the angle of the yarn consistent when passing through the tensioning wheel.

[0021] Optionally, a side wall of the movable block facing the tensioning wheel is provided with a clearance groove, the extension direction of the clearance groove is parallel to the axial direction of the threaded rod, and the threaded rod is inserted into the clearance groove.

[0022] By adopting the above technical solution, the opening of the give way groove is utilized to increase the moving path of the moving block. On the other hand, the volume of the moving block can be reduced as much as possible while ensuring the moving path, thereby reducing the impact of the moving block volume on the yarn running process.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. When the control panel detects that the pressure fed back by the tension detection unit at the tension wheel exceeds the set range, it can control the drive assembly to drive the tension wheel to move, so as to adjust the tension of the yarn during the weaving process, and improve the problem of poor yarn tension due to untimely human observation or adjustment during the weaving process, which affects the final forming effect of the yarn;

[0025] 2. The yarn can be wound around the tension wheel at a fixed angle, which helps the tension detection unit to detect the tension more accurately. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is an overall diagram of an embodiment of the present application.

[0027] Figure 2 It is a schematic diagram of the structure of a single mounting frame in an embodiment of the present application.

[0028] Explanation of the accompanying drawings: 1. Frame; 2. Mounting frame; 201. Wiring hole; 202. Through slot; 3. Driving assembly; 301. Connecting seat; 302. Tightening bolt; 303. Threaded rod; 304. Sliding rod; 305. Moving block; 306. Clearance slot; 307. Anti-slip plate; 308. Driving motor; 309. Worm; 310. Worm wheel; 4. Tension detection unit; 5. Tensioning wheel; 6. Control panel; 7. Connecting rod; 8. Guide wheel; 9. Support rod; 10. Support wheel. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1 to Figure 2 This application is described in further detail.

[0030] The present application embodiment discloses a yarn tensioning device for a high elastic fabric, referring to Figure 1 , including a frame 1, to which a mounting frame 2 is fixedly connected, and the length direction of the mounting frame 2 is perpendicular to the direction of the yarn. A plurality of driving components 3 are arranged on the mounting frame 2, and the plurality of driving components 3 are arranged in sequence along the length direction of the mounting frame 2. Each driving component 3 is provided with a tensioning wheel 5, and the tensioning wheel 5 corresponds to the yarn one by one. Each yarn can pass around the lower surface of the corresponding tensioning wheel 5. The moving direction of the driving component 3 is not parallel to the direction of the yarn. In the embodiment of the present application, the moving direction of the driving component 3 is perpendicular to the length direction of the mounting frame 2. When the driving component 3 drives the tensioning wheel 5 to move, it can drive the yarn to move, thereby adjusting the tension of the entire yarn.

[0031] Reference Figure 1 and Figure 2 In order to monitor the tension change, a tension detection unit 4 is fixedly arranged on the moving end of each driving assembly 3, and a tension wheel 5 is fixedly arranged at the output end of the tension detection unit 4 to detect the tension of the yarn passing around the tension wheel 5. A control panel 6 is also fixedly arranged at one end of the frame 1, and a plurality of driving assemblies 3 and a plurality of tension detection units 4 are electrically connected to the control panel 6 through wires.

[0032] Reference Figure 1 and Figure 2 The driving assembly 3 includes a connection seat 301 that is detachably connected to the mounting frame 2. A plurality of connection seats 301 are sleeved outside the mounting frame 2, and each connection seat 301 can be slidably connected to the mounting frame 2 along the length direction of the mounting frame 2. A plurality of tightening bolts 302 are also threadedly connected on the two opposite side walls of each connection seat 301, and the ends of the tightening bolts 302 can pass through the connection seat 301 and press against the mounting frame 2 to achieve a fixed connection between the connection seat 301 and the mounting frame 2.

[0033] Reference Figure 1 and Figure 2 The connection seat 301 is also rotatably connected with a threaded rod 303, and a sliding rod 304 is also integrally formed on the connection seat 301. The axis of the threaded rod 303 and the axis of the sliding rod 304 are parallel to each other, and the axis of the threaded rod 303 is perpendicular to the length direction of the mounting frame 2. The threaded rod 303 and the sliding rod 304 both extend along the bottom of the connection seat 301. A moving block 305 is passed through and provided on the sliding rod 304 and the threaded rod 303 at the same time. The sliding rod 304 and the moving block 305 are slidably connected, and the threaded rod 303 and the moving block 305 are threadedly connected. The tension detection unit 4 is fixedly provided on the moving block 305.

[0034] Reference Figure 1 and Figure 2 The lower surface of the moving block 305 is provided with a clearance groove 306, which extends along the axis direction of the threaded rod 303. The number of the clearance grooves 306 is equal to the sum of the number of the sliding rods 304 and the threaded rods 303, and the clearance grooves 306 correspond to the sliding rods 304 and the threaded rods 303 one by one. The threaded rods 303 and the sliding rods 304 can both be inserted into the corresponding clearance grooves 306. The bottom ends of the threaded rods 303 and the sliding rods 304 are fixedly connected with anti-slip plates 307, which can be inserted into the clearance grooves 306 and abut against the top inner wall of the clearance grooves 306.

[0035] Reference Figure 1 and Figure 2 A driving motor 308 is fixedly arranged on the upper surface of the connecting seat 301, a worm 309 is coaxially fixedly connected to the output shaft of the driving motor 308, the top end of the threaded rod 303 rotates through the connecting seat 301 and is coaxially fixedly connected to a worm wheel 310, and the worm 309 and the worm wheel 310 are meshed. The driving motor 308 is electrically connected to the control panel 6 through a wire.

[0036] Reference Figure 1 and Figure 2 Two wiring holes 201 are provided at the end of the mounting frame 2, and the extension direction of the wiring holes 201 is parallel to the length direction of the mounting frame 2. At the same time, through slots 202 are provided on the upper and lower surfaces of the mounting frame 2, and the through slots 202 correspond to the wiring holes 201 one by one, and each through slot 202 is connected to the corresponding wiring hole 201. The upper wiring hole 201 is convenient for the wiring of the driving motor 308, and the lower wiring hole 201 is convenient for the wiring of the tension detection unit 4.

[0037] Reference Figure 1 and Figure 2, to guide the yarn to run. Two connecting rods 7 are fixedly connected to the two opposite side walls on the connecting seat 301. The end of the connecting rod 7 away from the connecting seat 301 is rotatably provided with a guide wheel 8, and the yarn can pass through the upper surface of the guide wheel 8. Two support rods 9 are fixedly provided on the moving block 305. The two support rods 9 are located on both sides of the tension detection unit 4. The support rods 9 are tilted, and the tilting direction is from the connecting seat 301 to the tensioning wheel 5 and gradually away from the tensioning wheel 5. The end of the support rod 9 away from the moving block 305 is rotatably provided with a support wheel 10, and the yarn can pass through the lower surface of the support wheel 10. The two guide wheels 8 are located on both sides of the two support wheels 10, so that the yarn forms a specific direction for more accurate tension detection.

[0038] The implementation principle of the yarn tensioning device for highly elastic fabric in the embodiment of the present application is as follows: first, the yarn is passed through the upper surface of the first guide wheel 8, the lower surface of the first support wheel 10, the lower surface of the tensioning wheel 5, the lower surface of the second support wheel 10 and the upper surface of the second guide wheel 8 in sequence. At this time, the yarn can produce a certain pressure on the tensioning wheel 5, so that the tension detection unit 4 can detect the pressure fed back by the tensioning wheel 5 and thus detect the tension of the yarn. During the weaving process, the yarn continuously passes through the tensioning wheel 5, and the tension detection unit 4 can continuously monitor the yarn tension. When the control panel 6 detects that the change in yarn tension exceeds a preset value, the drive motor 308 can be controlled to rotate, driving the threaded rod 303 to rotate, thereby driving the position of the moving block 305 and the tensioning wheel 5 to change, thereby achieving the tension adjustment of the yarn.

[0039] The above are preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A yarn tensioning device for a highly elastic fabric, comprising a frame (1), the frame (1) being provided with a tensioning wheel (5) for the yarn to pass around and a driving assembly (3) for driving the tensioning wheel (5) to move, wherein the moving direction of the driving assembly (3) is not parallel to the yarn direction, and characterized in that: A tension detection unit (4) is arranged on the movable end of the driving component (3), and the tension wheel (5) is fixedly arranged on the output end of the tension detection unit (4); a control panel (6) is arranged on the frame (1), and the tension detection unit (4) and the driving component (3) are both electrically connected to the control panel (6).

2. The yarn tensioning device for highly elastic fabric according to claim 1, characterized in that: A mounting frame (2) is fixedly arranged on the frame (1); the number of the drive components (3) is set to be a plurality, the number of the drive components (3) corresponds to the number of yarns, each yarn can pass around a tensioning wheel (5) corresponding to the corresponding drive component (3); and the plurality of drive components (3) and the plurality of tension detection units (4) are electrically connected to a control panel (6).

3. The yarn tensioning device for highly elastic fabric according to claim 1, characterized in that: The driving assembly (3) comprises a connecting seat (301) connected to the mounting frame (2); a threaded rod (303) is rotatably connected to the connecting seat (301); the threaded rod (303) passes through and is provided with a moving block (305); the moving block (305) is slidably connected to the connecting seat (301) along the axial direction of the threaded rod (303); and the tension detection unit (4) is fixedly arranged on the moving block (305).

4. The yarn tensioning device for highly elastic fabric according to claim 3, characterized in that: A worm wheel (310) is fixedly arranged at the end of the threaded rod (303), a driving motor (308) is fixedly arranged on the connecting seat (301), a worm (309) is coaxially fixedly connected to the output shaft of the driving motor (308), the worm (309) and the worm wheel (310) are meshed with each other, and the driving motor (308) is electrically connected to the control panel (6).

5. The yarn tensioning device for highly elastic fabric according to claim 3, characterized in that: Two support rods (9) are fixedly arranged on the moving block (305), and the two support rods (9) are respectively located on both sides of the tension detection unit (4). The end of the support rod (9) away from the moving block (305) is rotatably provided with a support wheel (10) for spreading the yarn.

6. The yarn tensioning device for highly elastic fabric according to claim 5, characterized in that: The support rods (9) are all arranged to be inclined, and the direction of inclination is from the connecting seat (301) to the tensioning wheel (5) and gradually away from the tensioning wheel (5).

7. The yarn tensioning device for highly elastic fabric according to claim 6, characterized in that: Two connecting rods (7) are fixedly arranged on the connecting seat (301), and the two connecting rods (7) are located on both sides of the two supporting rods (9). The side walls of the connecting rods (7) away from the connecting seat (301) are rotatably provided with guide wheels (8) for guiding the direction of the yarn.

8. The yarn tensioning device for highly elastic fabric according to claim 3, characterized in that: The side wall of the moving block (305) facing the tension wheel (5) is provided with a clearance groove (306), the extension direction of the clearance groove (306) is parallel to the axial direction of the threaded rod (303), and the threaded rod (303) is inserted into the clearance groove (306).

Citation Information

Patent Citations

  • Tensioning device for high-elasticity low-retraction yarn

    CN209889984U