Drying device for nano pigment production

By designing a nanopigment drying device that is easy to operate and maintain, the transportation and heating mechanisms are used to achieve rapid and uniform drying of nanopigments, solving the problems of complex operation and inconvenient maintenance of existing devices, reducing production costs, and improving production efficiency and quality .

CN222317611UActive Publication Date: 2025-01-07HUBEI JINCHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421114744.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-07
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing nanopigment production and drying equipment is complex in operation and inconvenient to maintain, resulting in high production costs and affecting efficiency and quality, especially for small enterprises and factories.

Method used

A drying device including a transport mechanism and a heating mechanism is designed. The transport mechanism consists of a drying chamber, a spiral shaft, a discharge pipe and a driving component. The heating mechanism includes a hot air fan, an infrared heater and a protective mesh cover, which accommodates the mechanism for easy maintenance. Simplify the operation process.

Benefits of technology

The rapid and uniform drying of nanopigments is achieved, which reduces equipment costs, simplifies operation and maintenance, and improves production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a drying device for nano pigment production, which comprises a containing mechanism, a conveying mechanism is arranged in the containing mechanism, a heating mechanism is arranged in the containing mechanism, the conveying mechanism comprises a drying bin, a spiral shaft, a discharging pipe and a driving assembly, the drying bin is fixedly arranged in the containing mechanism, and the spiral shaft is arranged in the drying bin. And the number of the spiral shafts is two, the spiral shafts are rotationally installed in the containing mechanism, the spiral shafts are located in the drying bin, a second partition plate is fixedly installed on the inner bottom wall of the drying bin and located between the spiral shafts, and the discharging pipe is fixed to and communicates with the left side of the containing mechanism. According to the drying device for nano pigment production, through the arrangement of the conveying mechanism, the containing mechanism and the heating mechanism, the conveying mechanism and the heating mechanism enable nano pigments to be rapidly and evenly dried, operation is easy, the cost input is reduced, the whole device is convenient to maintain through the containing mechanism, and the production efficiency and quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nano pigment production, in particular to a drying device for nano pigment production. Background Art

[0002] Nano pigments are nano colorants. Simply put, they are nanocomposites obtained by dispersing dyes in molecular state and fixing them in nano-sized cross-linked polymer particles. Broadly speaking, pigment particles, dyes or pigment complexes and their dispersion systems that are smaller than 100nm in size can be called nano colorants. They can integrate the excellent durability and thermal stability of pigments with the excellent color brightness and depth, processability and other advantages of dyes. Drying equipment is required in the production process of nano pigments to make them powders that are more convenient to store and transport.

[0003] In the process of realizing this application, the inventors found that there are at least the following problems in this technology: the existing nano-pigment production often uses nano-material spray dryers and nano-material freeze dryers for drying, but the operation is too complicated, both operators and maintenance personnel need to have corresponding professional knowledge and skills to ensure the safe production of the equipment. At the same time, the cost of introducing the equipment is too high. The equipment is suitable for use in large factories. For small enterprises and factories, the production cost is high and the maintenance is inconvenient, which affects the production efficiency and quality. Therefore, a drying device for nano-pigment production is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a drying device for nano-pigment production, which has the advantages of convenient operation and drying, and solves the problems of complex operation and poor maintenance convenience of the existing nano-pigment production drying device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drying device for nano pigment production, comprising a containing mechanism, a transport mechanism is arranged inside the containing mechanism, and a heating mechanism is arranged inside the containing mechanism;

[0006] The transport mechanism includes a drying bin, a spiral shaft, a discharge pipe and a drive assembly. The drying bin is fixedly installed inside the accommodating mechanism. There are two spiral shafts, which are rotatably installed inside the accommodating mechanism. The spiral shaft is located inside the drying bin. A second partition is fixedly installed on the inner bottom wall of the drying bin and between the spiral shafts. The discharge pipe is fixed and connected to the left side of the accommodating mechanism. The discharge pipe is located inside the drying bin. The spiral shaft penetrates and extends to the right side of the accommodating mechanism. The drive assembly is fixedly installed on the right side of the accommodating mechanism. The drive assembly is arranged outside the entire spiral shaft.

[0007] Furthermore, the containing mechanism includes a carrying bin, a top cover is detachably mounted on the top of the carrying bin, a maintenance door is embedded on the front of the carrying bin, a first partition is fixedly mounted inside the carrying bin, and a feed hopper is fixedly mounted on the top of the top cover with one end penetrating through and extending to the bottom of the top cover.

[0008] Furthermore, the heating mechanism includes a hot air blower, a connecting pipe, a heating rod group, an infrared heater and a protective mesh cover. The hot air blower is fixedly installed on the inner bottom wall of the carrying bin. The air outlet of the hot air blower is connected to a transport pipe, which passes through the carrying bin and extends to the top of the top cover. The connecting pipe is fixedly installed on the top of the top cover, and the connecting pipe passes through and extends to the bottom of the top cover. The heating rod group is fixedly installed on the outside of the drying bin. There are four infrared heaters, which are fixedly installed on the bottom of the top cover, and the infrared heaters are evenly distributed on the front and rear sides of the second partition. There are two protective mesh covers, which are respectively fixedly installed on the outside of the front and rear infrared heaters as a whole.

[0009] Furthermore, the connecting pipe is located inside the rear protective mesh cover, the feed hopper is located on the rear side of the second partition, the rear protective mesh cover is located on the right side of the feed hopper, and an exhaust pipe with one end passing through and extending to the bottom of the top cover is fixedly installed on the top of the top cover and located on the front side of the second partition, and the exhaust pipe is located inside the front protective mesh cover.

[0010] Furthermore, the drying bin is fixedly installed inside the carrying bin and is located above the first partition, the spiral shaft is rotatably connected to the carrying bin through a bearing, the discharge pipe is connected to the left side of the carrying bin and is located in front of the second partition, and heat dissipation holes are provided on the back of the carrying bin and below the first partition.

[0011] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0012] The drying device for nano pigment production is provided with a transport mechanism, a containing mechanism and a heating mechanism. The transport mechanism and the heating mechanism enable the nano pigment to be dried quickly and evenly, and the operation is simple, thus reducing the cost input. The containing mechanism enables the whole device to be conveniently maintained, thus improving the production efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model

[0015] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model from top view.

[0016] In the figure: 1. Carrying bin; 2. Top cover; 3. Maintenance door; 4. First partition; 5. Hot air blower; 6. Transport pipe; 7. Connecting pipe; 8. Drying bin; 9. Heating rod assembly; 10. Feed hopper; 11. Screw shaft; 12. Second partition; 13. Infrared heater; 14. Protective mesh cover; 15. Discharge pipe; 16. Drive assembly. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-3 In this embodiment, a drying device for nano pigment production includes a containing mechanism, a transport mechanism is arranged inside the containing mechanism, and a heating mechanism is arranged inside the containing mechanism.

[0019] The transport mechanism includes a drying bin 8, a screw shaft 11, a discharge pipe 15 and a drive assembly 16. The drying bin 8 is fixedly installed inside the accommodating mechanism. There are two screw shafts 11, which are rotatably installed inside the accommodating mechanism. The screw shafts 11 are located inside the drying bin 8. A second partition 12 is fixedly installed on the inner bottom wall of the drying bin 8 and between the screw shafts 11. The discharge pipe 15 is fixed and connected to the left side of the accommodating mechanism. The discharge pipe 15 is located inside the drying bin 8. The screw shaft 11 penetrates and extends to the right side of the accommodating mechanism. The drive assembly 16 is fixedly installed on the right side of the accommodating mechanism, and the drive assembly 16 is arranged outside the entire screw shaft 11.

[0020] Among them, the right side of the second partition 12 is not fixedly connected to the left side of the inner wall of the containing mechanism, so that the second partition 12 divides the internal space of the drying bin 8 into two. When the driving component 16 drives the spiral shaft 11 to move, the nano-pigment inside the space of the front drying bin 8 can enter the space inside the rear front drying bin 8 through the gap between the second partition 12 and the containing mechanism, thereby realizing long-term drying treatment of the nano-pigment. At the same time, the overall footprint of the device is shortened and the space utilization rate is improved.

[0021] It should be noted that the driving assembly 16 includes a reduction motor, a protective shell and two gears. The two gears are fixedly mounted on the outside of the screw shaft 11 and mesh with each other. The reduction motor is fixedly mounted on the left side of the accommodating mechanism, and its output end is fixedly connected to the front screw shaft 11, so that after the front screw shaft 11 rotates, the rear screw shaft 11 rotates in the opposite direction.

[0022] Specifically, after the wet nano-pigment is fed into the containing mechanism, the driving assembly 16 starts the front spiral shaft 11 and drives the rear spiral shaft 11 to rotate in the opposite direction, so that the device extends the heating distance of the heating mechanism for the nano-pigment, but effectively shortens the length of the device, thereby improving the space utilization rate of the device. At the same time, in cooperation with the heating mechanism, the nano-pigment can be quickly and evenly dried, which simplifies the operation and reduces the cost of introducing highly technical personnel.

[0023] In this embodiment, the accommodating mechanism includes a carrying bin 1, a top cover 2 is detachably installed on the top of the carrying bin 1, a maintenance door 3 is embedded in the front of the carrying bin 1, a first partition 4 is fixedly installed inside the carrying bin 1, a feed hopper 10 with one end passing through and extending to the bottom of the top cover 2 is fixedly installed on the top of the top cover 2, the feed hopper 10 is located on the rear side of the second partition 12, a drying bin 8 is fixedly installed inside the carrying bin 1 and is located above the first partition 4, a spiral shaft 11 is rotatably connected to the carrying bin 1 through a bearing, a discharge pipe 15 is connected to the left side of the carrying bin 1 and is located on the front side of the second partition 12, and heat dissipation holes are opened on the back of the carrying bin 1 and below the first partition 4.

[0024] Among them, the provision of the maintenance door 3 allows for convenient maintenance of the mechanism inside the accommodating mechanism, and the provision of the first partition 4 prevents the heat dissipation holes from affecting the operation of the mechanism above the first partition 4 .

[0025] It should be noted that the top cover 2 is detachably mounted to the bearing chamber 1 by means of bolts, which facilitates maintenance when a failure occurs in the internal mechanism of the accommodating mechanism and also facilitates the maintenance of the entire device.

[0026] In this embodiment, the heating mechanism includes a hot air blower 5, a connecting pipe 7, a heating rod group 9, an infrared heater 13 and a protective mesh cover 14. The hot air blower 5 is fixedly installed on the inner bottom wall of the carrying bin 1, and the air outlet of the hot air blower 5 is connected to the transport pipe 6, which passes through the carrying bin 1 and extends to the top of the top cover 2. The connecting pipe 7 is fixedly installed on the top of the top cover 2, and the connecting pipe 7 passes through and extends to the bottom of the top cover 2. The heating rod group 9 is fixedly installed on the outside of the drying bin 8. There are four infrared heaters 13, and the infrared heaters 13 are fixedly installed on the bottom of the top cover 2. The infrared heaters 13 are evenly distributed on the front and rear sides of the second partition 12. There are two protective mesh covers 14, and the protective mesh covers 14 are respectively fixedly installed on the outside of the front and rear infrared heaters 13 as a whole. The connecting pipe 7 is located inside the rear protective mesh cover 14, and the rear protective mesh cover 14 is located on the right side of the feed hopper 10. An exhaust pipe with one end passing through and extending to the bottom of the top cover 2 is fixedly installed on the top of the top cover 2 and located on the front side of the second partition 12, and the exhaust pipe is located inside the front protective mesh cover 14.

[0027] The first partition plate 4 effectively prevents the hot air blower 5 from being affected by the heating rod group 9 .

[0028] It should be noted that the provision of the protective mesh cover 14 prevents the drying of the nano pigment from affecting the operation of the infrared heater 13, the connecting pipe 7 and the exhaust pipe, and also avoids the waste of the nano pigment.

[0029] Specifically, the wet nano-pigment is introduced into the interior of the drying bin 8 through the feed hopper 10, and the driving component 16 is started to drive the spiral shaft 11 to transport the nano-pigment. At this time, the hot air blower 5, the heating rod group 9 and the infrared heater 13 are started, so that the nano-pigment inside the drying bin 8 can be quickly and evenly heated and dried inside and outside during transportation, and discharged through the discharge pipe 15, so that the overall operation of the device is simple and the drying processing efficiency and effect are improved.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A drying device for nano pigment production, characterized in that: It comprises a containing mechanism, a transport mechanism is arranged inside the containing mechanism, and a heating mechanism is arranged inside the containing mechanism; The transport mechanism comprises a drying bin (8), a screw shaft (11), a discharge pipe (15) and a drive assembly (16); the drying bin (8) is fixedly mounted inside the accommodating mechanism; the number of the screw shafts (11) is two; the screw shafts (11) are rotatably mounted inside the accommodating mechanism; the screw shafts (11) are located inside the drying bin (8); a second partition (12) is fixedly mounted on the inner bottom wall of the drying bin (8) and between the screw shafts (11); the discharge pipe (15) is fixed and connected to the left side of the accommodating mechanism; the discharge pipe (15) is located inside the drying bin (8); the screw shaft (11) penetrates and extends to the right side of the accommodating mechanism; the drive assembly (16) is fixedly mounted on the right side of the accommodating mechanism; and the drive assembly (16) is arranged outside the entire screw shaft (11).

2. A drying device for nano pigment production according to claim 1, characterized in that: The accommodating mechanism comprises a carrying bin (1), a top cover (2) is detachably mounted on the top of the carrying bin (1), a maintenance door (3) is embedded on the front of the carrying bin (1), a first partition (4) is fixedly mounted inside the carrying bin (1), and a feed hopper (10) is fixedly mounted on the top of the top cover (2), one end of the feed hopper penetrating through and extending to the bottom of the top cover (2).

3. A drying device for nano pigment production according to claim 2, characterized in that: The heating mechanism comprises a hot air blower (5), a connecting pipe (7), a heating rod group (9), an infrared heater (13) and a protective mesh cover (14); the hot air blower (5) is fixedly mounted on the inner bottom wall of the bearing bin (1); an air outlet of the hot air blower (5) is connected to a transport pipe (6); the transport pipe (6) passes through the bearing bin (1) and extends to the top of the top cover (2); the connecting pipe (7) is fixedly mounted on the top of the top cover (2); the connecting pipe (7) passes through and extends to the bottom of the top cover (2); the heating rod group (9) is fixedly mounted on the outside of the drying bin (8); the number of the infrared heaters (13) is four; the infrared heaters (13) are fixedly mounted on the bottom of the top cover (2); the infrared heaters (13) are evenly distributed on the front and rear sides of the second partition (12); the number of the protective mesh covers (14) is two; the protective mesh covers (14) are respectively fixedly mounted on the outside of the front and rear infrared heaters (13) as a whole.

4. A drying device for nano pigment production according to claim 3, characterized in that: The connecting pipe (7) is located inside the rear protective mesh cover (14), the feed hopper (10) is located on the rear side of the second partition (12), the rear protective mesh cover (14) is located on the right side of the feed hopper (10), and an exhaust pipe with one end penetrating through and extending to the bottom of the top cover (2) is fixedly installed on the top of the top cover (2) and located on the front side of the second partition (12), and the exhaust pipe is located inside the front protective mesh cover (14).

5. A drying device for nano pigment production according to claim 2, characterized in that: The drying bin (8) is fixedly mounted inside the carrying bin (1) and is located above the first partition (4); the spiral shaft (11) is rotatably connected to the carrying bin (1) via a bearing; the discharge pipe (15) is connected to the left side of the carrying bin (1) and is located in front of the second partition (12); and a heat dissipation hole is provided on the back side of the carrying bin (1) and below the first partition (4).