Spherical degree measuring device for valve of ball valve
By introducing an adaptive mechanism and an adjustment mechanism into the ball valve spherical measurement device, the detection and accurate measurement of ball valves of different specifications are achieved, and the problems of inconvenience in detection and low accuracy in the prior art are solved, and the measurement accuracy and operation are improved. Convenience.
Patent Information
- Application Number
- CN202420927237.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing spherical measurement devices cannot detect ball valves of different specifications, and cannot monitor the device position in real time, resulting in low measurement accuracy and inconvenient operation.
A ball valve spherical measurement device is designed, and the spherical position adjustment is achieved through a servo motor and tension member, and real-time horizontal state monitoring and adjustment is achieved through a horizontal sensor and an electric rod to ensure that the device performs measurement in a horizontal state.
The detection of ball valves of different specifications is realized, the measurement accuracy and convenience of the device are improved, the problem of position deviation of the operator's handheld device is avoided, and the reliability of the device is enhanced.
Smart Images

Figure CN222317933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spherical surface measuring devices, in particular to a spherical surface measuring device for a ball valve. Background Art
[0002] Ball valves can be divided into aluminum alloy, stainless steel, copper, etc. The key component of the ball valve is the ball valve valve, and the surface roughness after processing needs to be strictly controlled. When processing the ball valve valve, it is necessary to use three-coordinate measurement to measure its sphericity many times. The three-coordinate measurement has the disadvantages of high measurement cost, low conversion efficiency and long measurement cycle, so it is necessary to use a spherical measurement device to measure the surface roughness of the ball.
[0003] When processing the ball valve, a spherical surface measuring device is needed. Among them, the "simple stylus dial indicator type differential housing internal spherical coaxiality measuring device" disclosed in the application number "CN207894358U" has solved the various disadvantages of the three-dimensional coordinate measuring instrument, which has very strict requirements on the environment and temperature of the workplace, and its measurement efficiency and the response time of the measurement results cannot reach the production site in a timely and accurate manner, and the operation is cumbersome and requires high operating skills.
[0004] However, when using a spherical measuring device with a similar structure in practice, there are still many defects, such as: it does not have the function of detecting ball valve balls of different specifications, the device is easily restricted by the specifications of the ball valve ball, and it is also unable to detect the edge position of the ball valve ball. The operator is required to manually rotate the ball valve ball, which reduces the convenience of using the device. At the same time, it does not have the function of improving the monitoring accuracy of the ball valve ball. The operator's handheld device is prone to position deviation, which reduces the reliability of the device. Therefore, it is necessary to design a ball valve valve spherical surface measuring device. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a device for measuring the spherical surface of a ball valve to solve the above problems.
[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a ball valve valve spherical surface measuring device, including a lever dial gauge body, an adaptive mechanism for clamping the ball valve spherical surface of the ball valve is movably installed on the outer side of the lever dial gauge body, and an adjustment mechanism for adjusting the installation state of the device is fixedly installed on the top of the lever dial gauge body;
[0007] The adaptive mechanism comprises a clamping arm, a tension piece is fixedly mounted on one side of the clamping arm, and one side of the tension piece is fixedly connected to one side of the lever dial indicator body, a mounting seat is fixedly mounted on one end of the clamping arm, a servo motor is fixedly mounted on one side of the mounting seat, and a resistance ball is fixedly mounted on the output end of the servo motor;
[0008] The adjusting mechanism comprises a connecting frame, and a level sensor is installed at the top height of the connecting frame.
[0009] Preferably, an indicator is fixedly mounted on the top of the front side of the lever dial indicator body, and a pointer is rotatably mounted inside the indicator.
[0010] Preferably, two groups of electric rods are fixedly installed on both sides of the connecting frame, and a contact foot is fixedly installed on the output end of the electric rod.
[0011] Preferably, two sets of shaft frames are fixedly installed on the outer side of the lever dial indicator body, and one side of the shaft frame is movably connected to one end of the clamping arm.
[0012] Preferably, a measuring needle is fixedly installed at the bottom of the lever dial indicator body, and an alloy steel ball is fixedly installed at the bottom of the measuring needle.
[0013] Preferably, a hinge is fixedly mounted on one side of the back side of the lever dial indicator body, and a box cover is fixedly mounted on one side of the hinge.
[0014] Beneficial Effects
[0015] The utility model provides a device for measuring the spherical surface of a ball valve. Compared with the prior art, it has the following beneficial effects:
[0016] 1. By pulling the clamping arm to move the position, the moving clamping arm can drive the tension piece to elastically expand and contract, so that the mounting seat can be relatively expanded, and the high elastic force of the tension piece can drive the mounting seat to move to the outside of the ball surface of the valve of the ball valve to be measured, and then the servo motor can be powered on to drive the resistance ball to rotate. The rotating resistance ball can be conveniently used to adjust the position of the valve ball of the ball valve to be measured, thereby realizing the function of detecting valve balls of ball valves of different specifications, avoiding the device being limited by the specifications of the valve ball of the ball valve, and also facilitating the detection of the edge position of the valve ball of the ball valve, thereby increasing the convenience of using the device.
[0017] 2. The horizontal state of the device can be monitored in real time by energizing the horizontal sensor, and the contact feet can be controlled by wires to move the vertical position of multiple sets of electric rods. The horizontal state of the connecting frame installation can be adjusted by the contact feet that move the vertical position. The connecting frame that moves the position can drive the lever dial indicator body to adjust the position synchronously, so that the lever dial indicator body is in a horizontal state, thereby realizing the function of improving the monitoring accuracy of the ball valve valve ball, avoiding the problem of position deviation of the operator's handheld device, and ensuring the reliable effect of using the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the partial structure of the lever dial indicator body of the utility model;
[0020] Figure 3 It is a schematic diagram of the local structure of the adaptive mechanism of the utility model;
[0021] Figure 4 It is a partial structural schematic diagram of the regulating mechanism of the utility model.
[0022] In the figure: 1. lever dial indicator body; 101. indicator; 2. adaptive mechanism; 201. clamping arm; 202. tension member; 203. mounting seat; 204. servo motor; 205. resistance ball; 3. adjustment mechanism; 301. connecting frame; 302. level sensor; 303. electric rod; 304. resistance foot; 4. shaft frame; 5. measuring needle; 6. box cover. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides two technical solutions:
[0025] Figure 1 , Figure 2 , Figure 3 , Figure 4 The first embodiment is shown: a ball valve valve spherical surface measuring device, comprising a lever dial gauge body 1, an adaptive mechanism 2 for clamping the ball valve spherical surface of the ball valve is movably installed on the outer side of the lever dial gauge body 1, and an adjustment mechanism 3 for adjusting the installation state of the device is fixedly installed on the top of the lever dial gauge body 1;
[0026] The adaptive mechanism 2 includes a clamping arm 201, a tension piece 202 is fixedly mounted on one side of the clamping arm 201, and one side of the tension piece 202 is fixedly connected to one side of the lever dial indicator body 1, a mounting seat 203 is fixedly mounted on one end of the clamping arm 201, a servo motor 204 is fixedly mounted on one side of the mounting seat 203, and a contact ball 205 is fixedly mounted on the output end of the servo motor 204;
[0027] The adjustment mechanism 3 includes a connecting frame 301, a level sensor 302 is installed at the top of the connecting frame 301, an indicator 101 is fixedly installed at the top of the front of the lever dial gauge body 1, and a pointer is rotatably installed inside the indicator 101;
[0028] Two sets of shaft frames 4 are fixedly installed on the outer side of the lever dial gauge body 1, and one side of the shaft frame 4 is movably connected to one end of the clamping arm 201. A measuring needle 5 is fixedly installed on the bottom of the lever dial gauge body 1, and an alloy steel ball is fixedly installed on the bottom of the measuring needle 5.
[0029] After the device is installed at the designated installation position, the operator pulls the clamping arm 201 to move the position, and the moving clamping arm 201 can drive the tension piece 202 to elastically expand and contract, so that the mounting seat 203 is relatively expanded, and the high elastic force of the tension piece 202 can drive the mounting seat 203 to move to the outer side of the ball surface of the valve of the ball valve to be measured;
[0030] The servo motor 204 is powered on to drive the resistance ball 205 to rotate, and the rotating resistance ball 205 can be used to adjust the position of the valve ball of the ball valve to be measured, thereby realizing the function of detecting valve balls of ball valves of different specifications;
[0031] The indicator gauge 101 can be used to facilitate operators to view the detection values, and the internal values of the indicator gauge 101 can be displayed by moving the pointer position. The shaft frame 4 can provide an installation position for the clamping arm 201, so that the clamping arm 201 can be conveniently moved in an arc position with the shaft frame 4 as the axis. The measuring needle 5 cooperates with the lever dial indicator body 1 to facilitate the interference measurement of the surface of the object, thereby realizing the function of measuring the valve ball of the ball valve to be measured, and the high physical strength of the alloy steel ball can extend the service life of the measuring needle 5.
[0032] Figure 2 , Figure 4 A second embodiment is shown, which mainly differs from the first embodiment in that a hinge is fixedly installed on one side of the back of the lever dial indicator body 1, and a box cover 6 is fixedly installed on one side of the hinge; two groups of electric rods 303 are fixedly installed on both sides of the connecting frame 301, and a resistance foot 304 is fixedly installed on the output end of the electric rod 303.
[0033] By opening the box cover 6, it is convenient to perform maintenance work on the internal mechanical parts of the lever dial indicator body 1, which provides convenience for subsequent maintenance personnel and increases the convenience effect of subsequent maintenance of the device;
[0034] The horizontal state of the device is monitored in real time by energizing the horizontal sensor 302, and the plurality of electric rods 303 are controlled by wires to energize and operate the contact feet 304 to move the vertical position. The contact feet 304 that move the vertical position can adjust the installation horizontal state of the connecting frame 301, and the connecting frame 301 that moves the position can drive the lever dial indicator body 1 to adjust the position synchronously, so that the lever dial indicator body 1 is in a horizontal state, thereby realizing the function of improving the monitoring accuracy of the ball valve valve ball.
[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for measuring the spherical surface of a ball valve, comprising a lever dial indicator body (1), characterized in that: An adaptive mechanism (2) for clamping the spherical surface of the ball valve is movably mounted on the outer side of the lever dial gauge body (1), and an adjustment mechanism (3) for adjusting the installation state of the device is fixedly mounted on the top of the lever dial gauge body (1); The adaptive mechanism (2) comprises a clamping arm (201), a tension piece (202) is fixedly mounted on one side of the clamping arm (201), and one side of the tension piece (202) is fixedly connected to one side of the lever dial gauge body (1), a mounting seat (203) is fixedly mounted on one end of the clamping arm (201), a servo motor (204) is fixedly mounted on one side of the mounting seat (203), and a contact ball (205) is fixedly mounted on the output end of the servo motor (204); The adjustment mechanism (3) comprises a connecting frame (301), and a level sensor (302) is installed at the top height of the connecting frame (301).
2. A ball valve spherical surface measuring device according to claim 1, characterized in that: An indicator (101) is fixedly mounted on the top of the front face of the lever dial gauge body (1), and a pointer is rotatably mounted inside the indicator (101).
3. The device for measuring the spherical surface of a ball valve according to claim 1, characterized in that: Two groups of electric rods (303) are fixedly mounted on both sides of the connecting frame (301), and abutment feet (304) are fixedly mounted on output ends of the electric rods (303).
4. A ball valve spherical surface measuring device according to claim 1, characterized in that: Two sets of shaft frames (4) are fixedly installed on the outside of the lever dial indicator body (1), and one side of the shaft frame (4) is movably connected to one end of the clamping arm (201).
5. The device for measuring the spherical surface of a ball valve according to claim 1, characterized in that: A measuring needle (5) is fixedly mounted on the bottom of the lever dial gauge body (1), and an alloy steel ball is fixedly mounted on the bottom of the measuring needle (5).
6. A ball valve spherical surface measuring device according to claim 1, characterized in that: A hinge is fixedly mounted on one side of the back of the lever dial gauge body (1), and a box cover (6) is fixedly mounted on one side of the hinge.
Citation Information
Patent Citations
Sphere coaxiality measurement device in simple and easy chaining pin percentage table formula differential mechanism casing
CN207894358U