Reliability verification system for rocker switch
By designing a rocker switch reliability verification system including voltage variables, time control modules, solenoid valves and position sensors in the automotive electronic control system, the problem of low detection efficiency and difficult to meet the requirements of refined design in the prior art is solved, and the problem of low detection efficiency and difficult to meet the requirements of refinement in the prior art is realized. The efficient reliability verification and safety testing of rocker switches have been improved, and the efficiency and quality of automobile production have been improved.
Patent Information
- Application Number
- CN202420092836.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-15
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-15
AI Technical Summary
The prior art has low detection efficiency of rocker switches in automotive electronic control systems and has a negative impact on the normal use and operation of the car, making it difficult to meet the detailed detection requirements of small rocker switches and small pressing contact surfaces.
A rocker switch reliability verification system including a first voltage variable, a time control module, a solenoid valve, a cylinder and a position sensor was designed to achieve comprehensive and efficient use by simulating the rocker switch status of different powers and models in the test system. reliability verification.
Discover and solve the rocker switch problem in advance before mass production of automobiles, avoiding the inconvenience and cumbersomeness of traditional methods, improving detection efficiency and safety, and providing scientific and reasonable selection and quality improvement solutions.
Smart Images

Figure CN222319085U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile electronic control reliability verification, in particular to an automobile rocker switch reliability verification system. Background Art
[0002] With the continuous advancement of science and technology, automotive electronic control technology has been widely used, promoting the rapid development of the automotive manufacturing field. However, there are also some safety hazards in the application of automotive electronic control technology. Among them, the rocker switch is one of the most frequently used components in the automotive electronic control system, and its stability and reliability directly affect the safe operation of the bus. During the operation of the car, once the rocker switch is out of control, it may cause danger and cause traffic accidents. Therefore, in order to reduce the occurrence of automotive electronic control problems, it is necessary to verify the stability and reliability of the rocker switch. The existing rocker switch detection method usually performs regular inspections on the rocker switches one by one after the rocker switches are installed on the vehicle to simply judge the basic functions of the rocker switches. This method not only has low detection efficiency, but also has a negative impact on the normal use and operation of the car, and the detection is very inconvenient. In addition, due to the small size of the rocker switch and the small pressing contact surface, higher requirements are placed on the refinement of the detection equipment. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a rocker switch reliability verification system, which can perform comprehensive testing on the stability and reliability of the rocker switch before installation on the vehicle, which not only does not affect the normal use and operation of the vehicle, but also improves the testing efficiency of the rocker switch.
[0004] In order to achieve the above purpose, the utility model provides a rocker switch reliability verification system, which adopts the following technical solutions:
[0005] A seesaw switch reliability verification system includes: a first voltage changer, a time control module, a solenoid valve, a cylinder and a seesaw switch.
[0006] The first voltage converter is electrically connected to the time control module;
[0007] The time control module is electrically connected to the solenoid valve;
[0008] The solenoid valve is installed on one side of the cylinder, and the two are tightly coupled;
[0009] The cylinder cooperates with the rocker switch;
[0010] Furthermore, a switch is provided on the wiring harness between the first voltage converter and the time control module.
[0011] A rocker switch reliability verification system also includes: a position sensor, an electronic counter, an indicator light, a load and a second voltage changer.
[0012] The position sensor is installed on one side of the cylinder;
[0013] The electronic counter is connected to the position sensor;
[0014] The indicator light is located between the rocker switch and the load, and is connected in series with the rocker switch and the load;
[0015] The load is also connected to the first voltage converter;
[0016] The second voltage converter is connected to the position sensor;
[0017] The second voltage converter is also connected to the electronic counter.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] The utility model can verify the reliability of the rocker switch before the mass production of automobiles. The reliability verification can be carried out in advance according to the rocker switches of different types and different usage frequencies of the same type, which not only finds and solves the problem in advance, but also avoids the inconvenience and tediousness of the reliability verification after the traditional method of loading the vehicle. The utility model can simulate the states of the same type of rocker switches at different powers and different types of rocker switches at different powers in the test system by setting components such as time control modules, solenoid valves, cylinders and position sensors, thereby realizing the reliability and safety test of the rocker switch. Compared with the traditional method, the testing capability is more comprehensive and efficient.
[0020] The utility model also provides a scientific and reasonable rocker switch selection, quality improvement and structure optimization scheme for automobile manufacturing enterprises, creating good benefits for the enterprises. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0022] Figure 1 It is a connection relationship diagram of the rocker switch reliability verification system in the utility model.
[0023] Among them: 1. first voltage converter; 2. switch; 3. time control module; 4. solenoid valve; 5. cylinder; 6. rocker switch; 7. position sensor; 8. electronic counter; 9. indicator light; 10. load; 11. second voltage converter. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0025] It should be noted that the following detailed descriptions are exemplary and are intended to provide further description of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0026] Example 1
[0027] like Figure 1 As shown, a rocker switch reliability verification system provided in this embodiment includes: 1. a first voltage converter; 2. a switch; 3. a time control module; 4. a solenoid valve; 5. a cylinder; 6. a rocker switch; 7. a position sensor; 8. an electronic counter; 9. an indicator light; 10. a load; and 11. a second voltage converter.
[0028] Specifically, the voltage converter refers to a DC power supply that can adjust voltage changes, wherein the first voltage converter 1 provides voltage for the system, and is connected to the time control module 3 through a switch 2 provided on the wiring harness, and transmits an electrical signal to the time control module 3; the time control module 3 is connected to the solenoid valve 4, and the electrical signal transmitted by the first voltage converter 1 is obtained and set at different time intervals and sent to the solenoid valve 4, the solenoid valve 4 receives the electrical signal from the time control module 3, and executes according to the received electrical signal to control the action frequency of the cylinder 5, and the cylinder 5 simulates the states of the same model of the rocker switch 6 at different powers and the different models of the rocker switch 6 at different powers in the test system. The cylinder 5 cooperates with the rocker switch 6, and the rocker switch 6 is opened and closed by controlling the cylinder rod to press the rocker switch 6, and the rocker switch 6 is pressed and tested by actions of different frequencies.
[0029] In this embodiment, the electrical signal obtained from the first voltage converter 1 is sent to the solenoid valve 4 at different time intervals through the set time control module 3, and then the solenoid valve 4 transmits voltage according to the received electrical signal, thereby controlling the action of the cylinder 5. Finally, the cylinder 5 simulates the states of the same model of rocker switches at different powers and different models of rocker switches at different powers in the test system through pressing actions of different frequencies, thereby realizing reliability tests and safety tests of the same model of rocker switches 6 at different powers and different models of rocker switches 6 at different times. Through the setting of the above system, the reliability of the rocker switches 6 used for installation can be verified before the mass production of automobiles. Not only can the problems be discovered and solved in advance, but also the inconvenience and tediousness of reliability verification of the rocker switches 6 after installation can be avoided. Compared with the traditional method, the testing capability is more comprehensive and efficient.
[0030] As a specific implementation method, the solenoid valve 4 is installed on one side of the cylinder 5, and the two are tightly coupled, and the air pressure is used to push the piston of the cylinder 5 to move to achieve coordinated work; specifically, when the electromagnetic coil of the solenoid valve 4 is energized, the electromagnetic force will push the valve core, thereby squeezing the internal spring, and then the air pressure pushes the piston of the cylinder 5 to move.
[0031] As an important implementation method, the position sensor 7 is installed on one side of the cylinder 5 and connected to the electronic counter 8. The position sensor 7 senses the position of the cylinder 5, converts the sensing signal into an electrical signal and transmits it to the electronic counter 8. The electronic counter 8 displays the electrical signal transmitted by the position sensor 7 in the form of an electronic digital signal, and records and saves the number of times the rocker switch 6 is opened and closed. When the electronic counter counts to a specified number of times, the rocker switch 6 has no abnormality, and the reliability of the rocker switch 6 is determined to be qualified. Otherwise, the reliability of the rocker switch 6 is determined to be unqualified.
[0032] In this embodiment, the indicator light 9 is located between the rocker switch 6 and the load 10, and is connected in series with the rocker switch 6 and the load 10. The indicator light 9 can be used to intuitively judge the working status of the test system, which is convenient for troubleshooting and maintenance; at the same time, the second voltage converter 11 is respectively connected to the position sensor 7 and the electronic counter 8 to provide voltage for the position sensor 7 and the electronic counter 8 to ensure their normal operation; in addition, the load 10 is also connected to the first voltage converter 1 to form a closed loop of the system.
[0033] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
[0034] Although the above describes the specific implementation methods of the utility model in combination with the accompanying drawings, it is not intended to limit the scope of protection of the utility model. Technical personnel in the relevant field should understand that on the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.
Claims
1. A rocker switch reliability verification system, characterized in that: include: a first voltage converter, a time control module, a solenoid valve, a cylinder and a rocker switch; The first voltage converter is electrically connected to the time control module; The time control module is electrically connected to the solenoid valve; The solenoid valve is installed on one side of the cylinder, and the two are tightly coupled; The cylinder cooperates with the rocker switch.
2. The rocker switch reliability verification system according to claim 1, characterized in that: Also includes: Position sensor; The position sensor is installed on one side of the cylinder.
3. The rocker switch reliability verification system according to claim 1, characterized in that: Also includes: Electronic counters; The electronic counter is connected to the position sensor.
4. The rocker switch reliability verification system according to claim 1, characterized in that: Also includes: Indicator lights and loads; The indicator light is located between the rocker switch and the load, and is connected in series with the rocker switch and the load.
5. The rocker switch reliability verification system according to claim 4, characterized in that: The load is also connected to the first voltage converter.
6. The rocker switch reliability verification system according to claim 2, characterized in that: Also includes: a second voltage converter; The second voltage converter is connected to the position sensor.
7. The rocker switch reliability verification system according to claim 6, characterized in that: The second voltage converter is also connected to an electronic counter.
8. The rocker switch reliability verification system according to claim 1, characterized in that: A switch is provided on the wiring harness between the first voltage converter and the time control module.