Overall polarity detection device for integrated battery module
By designing the integrated battery module overall polarity detection device, using light emitting diodes and probes to detect the polarity of the battery, the problem of high error rate of manual detection under small engineering quantities is solved, and low-cost and efficient battery polarity detection is achieved. Suitable for small-scale tasks.
Patent Information
- Application Number
- CN202420477724.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-11-17
- Filing Date
- 2024-03-12
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-03-12
AI Technical Summary
In the process of assembly of battery integration modules, especially in small engineering quantities, the artificial detection battery polarity error rate is high, and the equipment cost is high and the operation is cumbersome, making it difficult to achieve efficient and accurate detection.
An integrated battery module integrated polarity detection device is designed, including the detection device body and positioning device, and the battery polarity detection is performed using light emitting diodes and probes. The probe fixing plate is fixed by fastening screws to ensure that the probe and battery electrode are in contact. , use a one-way conductive light emitting diode to determine the polarity direction.
It realizes low-cost, fast and accurate battery polarity detection, reduces the misjudgment rate, improves detection efficiency and accuracy, is suitable for small-scale tasks, and has a simple and practical structural design, reducing equipment costs.
Smart Images

Figure CN222319098U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of integrated battery module detection, in particular to an integrated battery module overall polarity detection device. Background Art
[0002] Intelligent warehousing and logistics engineering equipment is widely used in the field of warehousing and logistics. Intelligent warehousing and logistics engineering equipment includes transportation tools, warehousing facilities, packaging equipment, distribution equipment, etc. At present, more and more intelligent warehousing and logistics engineering equipment are beginning to adopt electric drive. The battery life directly affects the operating status and work efficiency of intelligent warehousing and logistics engineering equipment. In order to extend the battery life of intelligent warehousing physical engineering equipment, the existing technology usually assembles multiple batteries in series and parallel into a battery integrated module for use. When assembling the battery integrated module, the battery cells need to be connected for polarity. If the battery electrodes are reversed during the installation of the battery integrated module, the battery integrated module will be damaged at the least, and the battery integrated module will explode during use and injure personal safety. Therefore, after the battery integrated module is assembled, the battery integrated module needs to be tested for polarity, and only qualified battery integrated modules can be used.
[0003] There are usually two ways to detect the polarity of existing battery integrated modules. The first is to assign quality inspectors to visually inspect the installation of battery electrodes during battery integrated module assembly when the number of battery integrated module assembly inspections is small, or to arrange two groups of quality inspectors to repeat the inspection. Although the first method can achieve the purpose of electrode detection during battery installation, it is extremely inefficient and has a high error rate in quality inspection. The second is that the number of battery integrated modules assembled is large, that is, the battery integrated modules are assembled through an automated production line, and the number of battery integrated modules involved in the inspection is large. Enterprises use industrial cameras, industrial computers and other instruments to process information to monitor the battery assembly process and capture images, and the captured images are The image data is compared to determine whether the polarity installation of the battery is qualified during the assembly of the battery integrated module. Although the second method has fast detection speed and high accuracy, it requires the installation of expensive equipment and requires a lot of equipment debugging, as well as the use of software and programs. The second method has relatively high inspection conditions and costs, and is relatively cumbersome to operate. Therefore, it is not applicable to the battery polarity detection task of the battery integrated module when the number of battery integrated module assembly inspections is small. In order to solve the problem of high misjudgment rate of battery polarity detection of the battery integrated module through manual inspection when the number of battery integrated module assembly inspections is small, a battery integrated module overall polarity detection device is developed. Utility Model Content
[0004] The utility model provides an integrated battery module overall polarity detection device, which is more suitable for small-volume detection tasks. The utility model has the advantages of low detection cost, high accuracy, simple and quick operation, and can detect the polarity of the battery integrated module as a whole at one time, effectively improving the detection efficiency and accuracy of small-volume detection tasks, and solving the problem of high misjudgment rate of battery polarity detection of battery integrated modules by manual work when the number of battery integrated module assembly detection is small.
[0005] The utility model provides an integrated battery module overall polarity detection device, comprising a detection device body, a positioning device installed under the detection device body, and a detection device whose main body is located at the positioning device and assembled on the positioning device;
[0006] The detection device body includes a cover plate, and a cover plate through hole and a connection hole arranged on the cover plate;
[0007] The positioning device includes a probe fixing plate and a positioning pin installed at the bottom of the probe fixing plate, the probe fixing plate is used to assemble the detection device, and the positioning pin is used to fix the probe fixing plate on the housing of the integrated battery module assembly to be tested;
[0008] The detection device comprises a light emitting diode and a probe, wherein the light emitting diode is connected to the probe, and the probe is used to transfer the battery cells of the integrated battery module assembly to be tested to the light emitting diode.
[0009] Furthermore, a fastening screw is installed between the cover plate and the probe fixing plate, and the fastening screw is used to fasten the cover plate and the probe fixing plate.
[0010] Further, the probe fixing plate comprises a probe fixing plate body, a probe fixing plate groove and a circuit connection hole and a probe installation groove arranged inside the probe fixing plate body;
[0011] One side of the probe fixing plate groove is connected to the circuit connection hole, and the other side of the probe fixing plate groove is connected to the probe installation slot.
[0012] Furthermore, the circuit connection hole is in a "T" shape, and the main body of the light emitting diode is located in the circuit connection hole;
[0013] The circuit connection hole includes a first circuit connection hole, a second circuit connection hole and a third circuit connection hole. The first circuit connection hole is located vertically directly below the cover plate through hole. The light-emitting diode light emitter on the light-emitting diode is located at the first circuit connection hole. The light-emitting diode pin line on the light-emitting diode passes through the first circuit connection hole and is connected to the second circuit connection hole and the probe.
[0014] Furthermore, the connection position between the light emitting diode pin wire and the probe is located inside the groove of the probe fixing plate.
[0015] Furthermore, the bottom of the probe fixing plate body is provided with inwardly recessed notches around its periphery, and the notches are matched with the upper end of the shell of the integrated battery module assembly to be tested.
[0016] Furthermore, the probe fixing plate further comprises a probe fixing plate connection hole and a positioning pin connection hole which are arranged on the probe fixing plate body, and the probe fixing plate connection hole is adapted to the connection hole.
[0017] Furthermore, one end of the positioning pin is installed in the positioning pin connection hole, and the other end of the positioning pin is installed on the integrated battery module assembly detection positioning hole.
[0018] The beneficial effects of the utility model are as follows: the utility model provides an integrated battery module overall polarity detection device, including a detection device body, a positioning device installed under the detection device body, and a detection device whose main body is located at the positioning device and assembled on the positioning device. The utility model has the advantages of low detection cost and simple and quick operation. It can detect the polarity of the battery integrated module as a whole at one time, effectively improving the detection efficiency and accuracy of the detection task when the number of battery integrated module assembly detection is small. The structural design of the technical solution of this application is simple and practical, and the structural design and detection electronic components used are inexpensive. It achieves the effect of improving the detection accuracy and detection efficiency when the number of battery integrated module assembly detection is small, and reduces the equipment cost of the detection device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solution of the present utility model, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0021] Figure 2 It is a top view of the overall structure of the utility model.
[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of the overall structure of the utility model from a side view.
[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the main view of the utility model.
[0024] Figure 5 It is a schematic diagram of assembling the utility model and the integrated battery module to be tested.
[0025] Figure 6 Schematic diagram of the three-dimensional structure of the integrated battery to be tested.
[0026] Figure 7 This is a schematic diagram of the structure of the utility model without installing a light emitting diode and a probe.
[0027] Figure 8 This is a schematic diagram of the structure of the light emitting diode of the technical solution of this application.
[0028] Fig. 9 It is a schematic diagram of the top view structure of the integrated battery module to be tested.
[0029] Fig.10 It is a schematic diagram of the cross-sectional structure of the utility model from a top view angle.
[0030] Fig.11 It is a schematic diagram of the cross-sectional structure of the utility model in the detection state.
[0031] Illustration: 1. Detection device body, 11. Cover plate, 12. Cover plate through hole, 13. Connection hole;
[0032] 2. Positioning device, 21. Probe fixing plate, 211. Probe fixing plate body, 212. Probe fixing plate groove, 213. Circuit connection hole, 2131. First through hole of circuit connection hole, 2132. Second through hole of circuit connection hole, 2133. Third through hole of circuit connection hole, 214. Probe mounting groove, 215. Connection hole position of probe fixing plate, 216. Connection hole position of positioning pin, 217. Notch groove, 22. Positioning pin;
[0033] 3. Detection device, 31. Light emitting diode, 311. Light emitting diode illuminant, 312. Light emitting diode pin line, 32. Probe;
[0034] 4. Tighten the screws;
[0035] 5. Integrated battery module assembly detection positioning hole;
[0036] 6. Battery cells of the integrated battery module assembly to be tested;
[0037] 7. Integrated battery module assembly housing to be tested. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described in combination with the specific embodiments of the utility model and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The technical solutions provided by the various embodiments of the utility model are described in detail below in combination with the drawings.
[0039] The utility model provides an integrated battery module overall polarity detection device, please refer to Figures 1 to 6 , including a detection device body 1, the detection device body 1 is used to fix the positioning device 2 and the detection device 3, so that the detection device 3 can stably detect on the integrated battery module to be tested, the positioning device 2 is installed under the detection device body 1, and the positioning device 2 in the technical solution of the present application is used to install the light-emitting diode 31 and the probe 32 in the detection device 3, and the main body is located at the positioning device 2 and assembled on the positioning device 2. In actual use, the detection device body 1 is first placed on the integrated battery module to be tested, and then the detection device body 1 is connected to the integrated battery module assembly detection positioning hole 5 by bolts or other connecting parts. After the connection is completed, the detection device body 1 and the integrated battery module assembly shell 7 to be tested are in a stable state, the integrated battery module assembly detection positioning hole 5 is set at the top of the integrated battery module assembly shell 7 to be tested, and the battery cell 6 of the integrated battery module assembly to be tested is installed inside the integrated battery module assembly shell 7 to be tested. At this time, the light-emitting diode 31 on the detection device 3 contacts the battery cell 6 of the integrated battery module assembly to be tested, thereby detecting the integrated battery module to be tested.
[0040] The detection device body 1 includes a cover plate 11, and a cover plate through hole 12 and a connection hole 13 provided on the cover plate 11. The cover plate 11 mainly serves to connect the probe fixing plate 21. The connection between the cover plate 11 and the probe fixing plate 21 can be a screw connection or a plug connection. Figure 5 The cover plate 11 can be digitally marked to facilitate subsequent recording of the status of the tested battery. The cover plate through hole 12 is used to allow the light of the light-emitting diode 31 to pass through. The user can see the light of the light-emitting diode 31 through the cover plate through hole 12. The connection hole 13 is set on the cover plate 11. The fastening screw 4 can be used to screw the connection hole 13 and the probe fixing plate connection hole 215, so as to connect the probe fixing plate 21 and the cover plate 11.
[0041] The positioning device 2 includes a probe fixing plate 21 and a positioning pin 22 installed at the bottom of the probe fixing plate 21. The probe fixing plate 21 is used to assemble the detection device 3. The positioning pin 22 is used to fix the probe fixing plate 21 on the integrated battery module assembly shell 7 to be tested. The positioning pin 22 is connected to the positioning pin connection hole 216 and the integrated battery module assembly detection positioning hole 5 to achieve the effect of fixing the integrated battery module assembly shell 7 to be tested with the detection device body 1;
[0042] See also Figure 3 , Figure 4 as well as Figure 7 The detection device 3 includes a light emitting diode 31 and a probe 32. The light emitting diode 31 is connected to the probe 32. The probe 32 is used to transfer the battery cell 6 of the integrated battery module assembly to be tested to the light emitting diode 31. The probe fixing plate 21 of the technical solution of the present application is designed with a new structure according to the characteristics of the detection device 3, so as to assemble the light emitting diode 31 and the probe 32.
[0043] The mechanism design of the technical solution of the utility model is simple and practical. The battery cell 6 of the integrated battery module assembly to be tested in the shell 7 of the integrated battery module assembly to be tested corresponds to the probe 32 on the detection device 3. Each battery cell 6 of the integrated battery module assembly to be tested and the two corresponding probes 32 on the detection device 3 form a group. During detection, the two probes 32 are respectively in contact with the positive and negative electrodes of the battery cells 6 of the integrated battery module assembly to be tested. Each group of probes has two, and each group of probes is connected to a light-emitting diode 31. The light-emitting diode 31 has unidirectional conductivity and is connected to each group of probes according to the arrangement direction of the battery electrodes. Each battery test group forms an independent closed circuit. When the light-emitting diode 31 matches the polarity direction of the battery cell 6 of the integrated battery module assembly to be tested, the light-emitting diode 31 will light up, otherwise the light-emitting diode 31 will not light up. In addition, four positioning pins 22 are also installed on the probe fixing plate 21. During the test, the positioning pins 22 are inserted into the detection positioning holes 5 of the integrated battery module to be tested, which can ensure that the probe 32 is accurately in contact with the battery electrode. The serial number of the battery to be tested is engraved on the cover plate 11. When testing, the corresponding serial number lamp can be lit or not to clearly determine whether the battery electrode at the corresponding position is installed upside down.
[0044] Specifically, see Fig.10 A fastening screw 4 is installed between the cover plate 11 and the probe fixing plate 21, and the fastening screw 4 is used to fasten the cover plate 11 and the probe fixing plate 21. The fastening screw 4 is screwed on the connection hole 13 and the probe fixing plate connection hole 215, so as to realize the connection between the probe fixing plate 21 and the cover plate 11.
[0045] Specifically, the probe fixing plate 21 includes a probe fixing plate body 211 , a probe fixing plate groove 212 and a circuit connection hole 213 and a probe installation groove 214 disposed inside the probe fixing plate body 211 ;
[0046] One side of the probe fixing plate groove 212 is connected to the line connection hole 213, and the other side of the probe fixing plate groove 212 is connected to the probe installation groove 214. The probe installation groove 214 is used to install the probe 32, and the shape of the probe installation groove 214 matches the probe 32, and the probe installation groove 214 is a cylindrical through hole.
[0047] Specifically, the line connection hole 213 is in a "T" shape, and the main body of the light emitting diode 31 is located in the line connection hole 213;
[0048] The circuit connection hole 213 includes a first circuit connection hole 2131, a second circuit connection hole 2132 and a third circuit connection hole 2133. The first circuit connection hole 2131 is located vertically below the cover plate through hole 12. The light-emitting diode light emitter 311 on the light-emitting diode 31 is located at the first circuit connection hole 2131. The light-emitting diode pin line 312 on the light-emitting diode 31 passes through the first circuit connection hole 2131 and is connected to the second circuit connection hole 2132 and the probe 32.
[0049] Specifically, the connection position between the LED pin line 312 and the probe 32 is located inside the probe fixing plate groove 212. The technical solution of the present application designs a probe fixing plate groove 212 in the probe fixing plate body 211 according to actual usage needs. The probe fixing plate groove 212 is used to support the connection between the assembled LED pin line 312 and the probe 32.
[0050] Specifically, the bottom of the probe fixing plate body 211 is provided with inwardly recessed notches 217, which are matched with the upper end of the integrated battery module assembly shell 7 to be tested. The notches 217 play the role of overlapping on the integrated battery module assembly shell 7 to be tested, so that the probe fixing plate 21 is convenient for being stuck on the integrated battery module assembly shell 7 to be tested.
[0051] Specifically, the probe fixing plate 21 further includes a probe fixing plate connection hole 215 and a positioning pin connection hole 216 provided on the probe fixing plate body 211, and the probe fixing plate connection hole 215 is adapted to the connection hole 13. The connection hole 13 is provided on the cover plate 11, and the fastening screw 4 can be used to screw the connection hole 13 and the probe fixing plate connection hole 215, so as to realize the connection between the probe fixing plate 21 and the cover plate 11.
[0052] Specifically, one end of the positioning pin 22 is installed in the positioning pin connection hole 216, and the other end of the positioning pin 22 is installed on the integrated battery module assembly detection positioning hole 5. The positioning pin 22 is connected on the positioning pin connection hole 216 and the integrated battery module assembly detection positioning hole 5 to achieve the effect of fixing the integrated battery module assembly housing 7 to be tested and the detection device body 1.
[0053] The utility model provides an integrated battery module overall polarity detection device, please refer to Fig.10 as well as Fig.11 In actual use, the detection device body 1 is first placed above the shell 7 of the integrated battery module assembly to be tested, and then the positioning pin 22 is inserted into the integrated battery module assembly detection positioning hole 5 to achieve the effect of installing the detection device body 1 on the shell 7 of the integrated battery module assembly to be tested. During the detection, the two probes 32 are respectively in contact with the positive and negative electrodes of the battery cells 6 of the integrated battery module assembly to be tested. Each group of probes has two, and each group of probes is connected to a light-emitting diode 31. The light-emitting diode 31 has unidirectional conductivity and is connected to each group of probes according to the arrangement direction of the battery electrodes, so that each group of battery detection forms a group of independent closed circuits. When the light-emitting diode 31 is in contact with the integrated battery module assembly to be tested, the positive and negative electrodes of the battery cells 6 of the integrated battery module assembly to be tested are respectively in contact with the positive and negative electrodes of the battery cells 6 of the integrated battery module assembly to be tested. When the polarity directions of the battery cells 6 of the battery module assembly match, the light-emitting diode 31 will light up, otherwise the light-emitting diode 31 will not light up; in addition, four positioning pins 22 are also installed on the probe fixing plate 21. During detection, the positioning pins 22 are inserted into the detection positioning holes 5 of the integrated battery module to be tested, which can ensure that the probe 32 is accurately in contact with the battery electrode. The serial number of the battery to be tested is engraved on the cover plate 11. When testing, it can be clearly judged whether the battery electrode at the corresponding position is installed upside down according to whether the corresponding serial number lamp is lit or not. The technical solution of the present application solves the problem of high misjudgment rate of battery polarity detection of battery integrated modules when the number of battery integrated module assembly tests is small through manual testing.
[0054] In addition, the length and hole position design of the detection device body 1 and the positioning device 2 of the technical solution of the present application can be modified according to the actual length of the battery pack to be detected, so as to adapt to battery packs of different lengths.
[0055] The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. In addition, in the description of the present application, unless otherwise specified, "multiple" refers to two or more than two. In addition, in order to facilitate the clear description of the technical solutions of the embodiments of the present application, in the embodiments of the present application, the words "first", "second" and the like are used to distinguish between the same items or similar items with basically the same functions and effects. Those skilled in the art will understand that the words "first", "second" and the like do not limit the quantity and execution order, and the words "first", "second" and the like do not necessarily limit them to be different. The above-described embodiments of the present application do not constitute a limitation on the protection scope of the present application.
Claims
1. An integrated battery module overall polarity detection device, characterized in that: It comprises a detection device body (1), a positioning device (2) installed under the detection device body (1), and a detection device (3) whose main body is located on the positioning device (2) and assembled on the positioning device (2); The detection device body (1) comprises a cover plate (11), and a cover plate through hole (12) and a connection hole (13) arranged on the cover plate (11); The positioning device (2) comprises a probe fixing plate (21) and a positioning pin (22) installed at the bottom of the probe fixing plate (21), the probe fixing plate (21) is used to assemble the detection device (3), and the positioning pin (22) is used to fix the probe fixing plate (21) on the housing (7) of the integrated battery module assembly to be tested; The detection device (3) comprises a light emitting diode (31) and a probe (32), wherein the light emitting diode (31) is connected to the probe (32), and the probe (32) is used to transfer a battery cell (6) of an integrated battery module assembly to be tested to the light emitting diode (31).
2. The integrated battery module overall polarity detection device according to claim 1, characterized in that: A fastening screw (4) is installed between the cover plate (11) and the probe fixing plate (21), and the fastening screw (4) is used to fasten the cover plate (11) and the probe fixing plate (21).
3. The integrated battery module overall polarity detection device according to claim 1, characterized in that: The probe fixing plate (21) comprises a probe fixing plate body (211), a probe fixing plate groove (212) and a circuit connection hole (213) and a probe installation groove (214) arranged inside the probe fixing plate body (211); One side of the probe fixing plate groove (212) is connected to the line connection hole (213), and the other side of the probe fixing plate groove (212) is connected to the probe installation slot (214).
4. The integrated battery module overall polarity detection device according to claim 3, characterized in that: The circuit connection hole (213) is in a "T" shape, and the main body of the light emitting diode (31) is located in the circuit connection hole (213); The circuit connection hole (213) comprises a first circuit connection hole through hole (2131), a second circuit connection hole through hole (2132) and a third circuit connection hole through hole (2133); the first circuit connection hole through hole (2131) is located vertically directly below the cover plate through hole (12); the light emitting diode light emitter (311) on the light emitting diode (31) is located at the first circuit connection hole through hole (2131); and the light emitting diode pin line (312) on the light emitting diode (31) passes through the first circuit connection hole through hole (2131) and is connected to the second circuit connection hole through hole (2132) and the probe (32).
5. The integrated battery module overall polarity detection device according to claim 4, characterized in that: The connection position between the light emitting diode pin line (312) and the probe (32) is located inside the probe fixing plate groove (212).
6. The integrated battery module overall polarity detection device according to claim 3, characterized in that: The bottom of the probe fixing plate body (211) is provided with inwardly recessed notches (217) around its periphery, and the notches (217) are adapted to fit the upper end of the housing (7) of the integrated battery module assembly to be tested.
7. The integrated battery module overall polarity detection device according to claim 3, characterized in that: The probe fixing plate (21) further comprises a probe fixing plate connection hole (215) and a positioning pin connection hole (216) arranged on the probe fixing plate body (211), and the probe fixing plate connection hole (215) is adapted to the connection hole (13).
8. The integrated battery module overall polarity detection device according to claim 7, characterized in that: One end of the positioning pin (22) is installed in the positioning pin connection hole (216), and the other end of the positioning pin (22) is installed on the integrated battery module assembly detection positioning hole (5).