Extracrystalline iron core rolling demolding device

By designing inspection components and cutting components in the ultramicrocrystalline iron core rolling and mold release device, quickly detecting the core diameter using fixed columns and rulers, and achieving rapid cutting through movable blocks and blades, detection and cutting in the prior art is solved. The problem of low efficiency improves the efficiency and accuracy of detection and cutting.

CN222319975UActive Publication Date: 2025-01-07XIAN KEAO ELECTRIC POWER CO LTD
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Patent Information

Application Number
CN202421150021.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-07
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

When detecting the diameter of the core, the existing ultramicrocrystal iron core rolling and demolding device requires manual adjustment of the vernier caliper, which increases the workload and detection time.

Method used

An ultramicrocrystal iron core rolling and demolding device including inspection components and cutting components is designed. Through the coordination of fixed columns and rulers, the core diameter is quickly detected using red paint comparison, and the coordination of movable blocks and blades is achieved quickly. , smooth cutting.

Benefits of technology

The efficiency and cutting speed of core diameter detection are improved, ensuring the accuracy of detection and the flatness of the cutting surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultracrystalline iron core rolling demolding device which comprises a main body assembly, a demolding assembly and a demolding assembly. The inspection assembly comprises a fixed frame, a scale, a baffle plate, a movable block, a movable rod and a fixed column; the fixed frame is fixed to the upper surface of the front end of the left side of the rack, the ruler is fixed to the upper surface of the fixed frame, the baffle is fixed to the upper surface of the left side of the rack, the movable block is slidably connected into the fixed frame, and the movable rod is fixed to the outer surface of the rear end of the movable block and connected into the fixed frame in a penetrating mode. The fixed column is fixed on the outer surface of the rear end of the movable rod. The utility model relates to a demolding device, and aims to solve the problem that the workload of detecting the diameter of an iron core roll is increased due to the fact that the conventional demolding device needs to detect the diameter of a wound iron core in the actual use process, a vernier caliper mode is usually adopted during detection, but the iron core needs to be placed at a required position and then the distance of the vernier caliper is adjusted when the vernier caliper is used.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultra-microcrystalline iron core production, in particular to an ultra-microcrystalline iron core rolling and demoulding device. Background Art

[0002] The ultra-microcrystalline iron core rolling and demoulding device is a mechanical equipment used to produce ultra-microcrystalline iron cores. Its main purpose is to provide efficient winding and demoulding operations in the production process of ultra-microcrystalline iron cores. By using the ultra-microcrystalline iron core rolling and demoulding device, the winding process of the core material can be completed efficiently, and it is ensured that the core meets the required specifications and quality standards during the production process.

[0003] However, it still has the following disadvantages in actual use:

[0004] In actual use, the existing demoulding device needs to detect the diameter of the wound iron core. When performing the detection, a vernier caliper is usually used. However, when using a vernier caliper, the iron core needs to be placed in the required position and then the distance of the vernier caliper is adjusted, which increases the workload when detecting the diameter of the iron core roll. Utility Model Content

[0005] The purpose of the utility model is to provide an ultra-microcrystalline iron core rolling and demolding device to solve the problem raised in the above-mentioned background technology that the existing demolding device needs to detect the diameter of the wound iron core during actual use. When performing the detection, a vernier caliper is usually used. However, when using a vernier caliper, the iron core needs to be placed in the desired position and then the distance of the vernier caliper is adjusted, which increases the workload when detecting the diameter of the iron core roll.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a rolling and demoulding device for ultra-microcrystalline iron core, comprising:

[0008] A main body assembly, the main body assembly comprising a frame;

[0009] An inspection assembly, the inspection assembly comprising a fixed frame, a scale, a baffle, a moving block, a movable rod and a fixed column;

[0010] The fixed frame is fixed to the upper surface of the front end of the left side of the frame, the ruler is fixed to the upper surface of the fixed frame, the baffle is fixed to the upper surface of the left side of the frame, the moving block is slidably connected to the inside of the fixed frame, the movable rod is fixed to the outer surface of the rear end of the moving block, the movable rod is connected to the inside of the fixed frame, and the fixed column is fixed to the outer surface of the rear end of the movable rod.

[0011] Furthermore, a handle is fixed on the upper surface of the middle part of the fixing column, and a connecting groove is provided on the top end of the left side of the fixing column.

[0012] Further, it also includes a cutting assembly;

[0013] The cutting assembly comprises a movable slot, a movable block, a connecting block, a supporting column and a blade;

[0014] Among them, the movable groove is opened inside the right rear end, the movable block is slidably connected to the inside of the movable groove, there are two groups of movable blocks, the connecting block is fixed on the inner surface of the movable block, the support column is fixed on the upper surface of the connecting block, and the blade is fixed on the outer surface of the front end of the support column.

[0015] Furthermore, a push rod is fixed to the outer surface of the rear end of the support column, a connecting plate is fixed to the upper surface of the support column, and a movable plate is connected through the interior of the front end of the connecting plate.

[0016] Furthermore, a limiting block is fixed on the upper surface of the movable plate, a limiting plate is fixed on the lower surface of the movable plate, and magnetic blocks are embedded inside the top end of the limiting plate and inside the bottom end of the connecting plate.

[0017] Furthermore, a bearing is fixed inside the left side of the frame, a connecting pipe is fixed inside the bearing, a turntable is fixed inside the right side of the frame, a motor is fixed at the bottom end of the turntable, and a guide column is fixed on the outer surface of the right side of the frame.

[0018] Compared with the prior art, the advantages of the present invention are:

[0019] 1. The utility model, through the inspection component provided, when the iron core is rolled, one side of the iron core is attached to the surface of the baffle, and then the hand is held on the handle to apply a pushing force to the fixing column, so that the fixing column and the iron core are attached, and then the diameter of the iron core can be observed by comparing the data of the ruler with the red paint applied to the inside of the connecting groove. This scheme can quickly detect the diameter of the iron core, thereby improving the efficiency of detecting whether the diameter of the iron core is qualified.

[0020] 2. Based on beneficial effect 1, with the use of the cutting component, when the iron core needs to be cut, compared to the method of tearing by hand, this solution first applies an upward force to the limit plate so that the magnetic block inside the limit plate fits with the magnetic block inside the connecting plate, and then applies a pushing force to the push rod so that the movable block moves horizontally inside the movable groove, and the blade can cut the iron core. After the cutting is completed, a pulling force is applied to the push rod so that the connecting block moves to the front end of the movable groove, and then a downward force is applied to the limit block so that the limit block fits with the connecting plate. The cutting of the iron core can be completed quickly, and the cutting surface of the iron core is smoother. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0023] Figure 2 For this utility model Figure 1 A magnified image of point A;

[0024] Figure 3 It is a cross-sectional view of the utility model;

[0025] Figure 4 For this utility model Figure 3 Enlarged view of point B.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 11. Frame; 12. Guide column; 13. Bearing; 14. Connecting pipe; 15. Turntable; 16. Motor;

[0028] 21. Fixed frame; 22. Ruler; 23. Moving block; 24. Movable rod; 25. Fixed column; 26. Handle; 27. Connecting groove; 28. Baffle;

[0029] 31. Movable slot; 32. Movable block; 33. Connecting block; 34. Support column; 35. Blade; 36. Push rod; 37. Connecting plate; 38. Movable plate; 39. Limiting block; 391. Limiting plate; 392. Magnetic block. DETAILED DESCRIPTION

[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0032] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0033] See also Figure 1 and Figure 2 As shown, this embodiment is a rolling and demoulding device for ultra-microcrystalline iron core, comprising:

[0034] A main body component, the main body component includes a frame 11;

[0035] The inspection assembly includes a fixed frame 21, a scale 22, a baffle 28, a moving block 23, a movable rod 24 and a fixed column 25;

[0036] The fixed frame 21 is fixed to the upper surface of the front left side of the frame 11, the scale 22 is fixed to the upper surface of the fixed frame 21, the baffle 28 is fixed to the upper surface of the left side of the frame 11, the moving block 23 is slidably connected to the inside of the fixed frame 21, the movable rod 24 is fixed to the outer surface of the rear end of the moving block 23, the movable rod 24 is connected to the inside of the fixed frame 21, and the fixed column 25 is fixed to the outer surface of the rear end of the movable rod 24;

[0037] The fixed frame 21 is used to receive and install the scale 22, which is used to detect the length of the diameter. The baffle 28 is used to fix the iron core at a desired position. The moving block 23 is used to drive the movable rod 24 to move, thereby driving the fixed column 25 to perform synchronous horizontal movement.

[0038] A handle 26 is fixed to the upper surface of the middle part of the fixing column 25, and a connection groove 27 is provided at the top end of the left side of the fixing column 25;

[0039] The handle 26 is convenient for applying a pushing force to the fixing column 25, and the interior of the connecting groove 27 is used to be painted with red paint, so as to facilitate observation of the diameter length;

[0040] A bearing 13 is fixed inside the left side of the frame 11, a connecting pipe 14 is fixed inside the bearing 13, a turntable 15 is fixed inside the right side of the frame 11, a motor 16 is fixed at the bottom end of the turntable 15, and a guide column 12 is fixed on the outer surface of the right side of the frame 11;

[0041] The motor 16 drives the turntable 15 to rotate, and the iron core to be rolled is used in cooperation with the bearing 13, and the connecting tube 14 also rotates synchronously, so as to complete the rolling of the iron core. The outer surface of the guide column 12 is used to carry the electrode pen, so as to facilitate the fixation of the iron core joint;

[0042] When the iron core is rolled, one side of the iron core is attached to the surface of the baffle 28, and then the hand is held on the handle 26 to apply a pushing force to the fixed column 25. At the same time, the moving block 23 slides inside the fixed frame 21, so that the fixed column 25 fits the iron core. Then, the diameter of the iron core can be observed by comparing the data of the ruler 22 with the red paint applied inside the connecting groove 27;

[0043] This step can quickly detect the diameter of the iron core, thereby improving the efficiency of detecting whether the iron core diameter is qualified.

[0044] See also Figure 3 and Figure 4 As shown, this embodiment is based on the above embodiment 1 and further includes a cutting component;

[0045] The cutting assembly includes a movable slot 31, a movable block 32, a connecting block 33, a supporting column 34 and a blade 35;

[0046] The movable groove 31 is opened inside the right rear end, the movable block 32 is slidably connected to the inside of the movable groove 31, and the movable block 32 is provided with two groups, the connecting block 33 is fixed on the inner surface of the movable block 32, the supporting column 34 is fixed on the upper surface of the connecting block 33, and the blade 35 is fixed on the outer surface of the front end of the supporting column 34;

[0047] The movable groove 31 is used for the movable block 32 and the connecting block 33 to move inside the movable groove 31. The connecting block 33 receives and installs the movable block 32, and then receives and installs the supporting column 34. The blade 35 is used to cut the iron core.

[0048] A push rod 36 is fixed to the outer surface of the rear end of the support column 34, a connecting plate 37 is fixed to the upper surface of the support column 34, and a movable plate 38 is connected to the front end of the connecting plate 37;

[0049] The push rod 36 is convenient for applying a pushing force to the support column 34, and the connecting plate 37 is used for the movable plate 38 to move inside it, and the movable plate 38 is used to cover the blade 35 to prevent the blade 35 from accidentally injuring the worker's hand;

[0050] A limit block 39 is fixed on the upper surface of the movable plate 38, a limit plate 391 is fixed on the lower surface of the movable plate 38, and a magnetic block 392 is embedded inside the top end of the limit plate 391 and inside the bottom end of the connecting plate 37:

[0051] The limiting block 39 and the limiting plate 391 are used to limit the movable plate 38 inside the connecting plate 37, and the magnetic block 392 is used to fix the limiting plate 391 to a desired height;

[0052] When it is necessary to cut the iron core, firstly, an upward force is applied to the limit plate 391 so that the magnetic block 392 inside the limit plate 391 fits with the magnetic block 392 inside the connecting plate 37, and then a pushing force is applied to the push rod 36 so that the movable block 32 moves horizontally inside the movable groove 31, and the blade 35 can cut the iron core. After the cutting is completed, a pulling force is applied to the push rod 36 so that the connecting block 33 moves to the front end of the movable groove 31, and then a downward force is applied to the limit block 39 so that the limit block 39 fits with the connecting plate 37.

[0053] This step can quickly complete the cutting of the iron core, and the cut surface of the iron core is smoother.

[0054] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0055] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rolling and demoulding device for ultra-microcrystalline iron core, characterized in that: include: A main body assembly, the main body assembly comprising a frame (11); An inspection component, the inspection component comprising a fixed frame (21), a scale (22), a baffle (28), a moving block (23), a movable rod (24) and a fixed column (25); The fixed frame (21) is fixed to the upper surface of the front end of the left side of the frame (11), the scale (22) is fixed to the upper surface of the fixed frame (21), the baffle (28) is fixed to the upper surface of the left side of the frame (11), the movable block (23) is slidably connected to the inside of the fixed frame (21), the movable rod (24) is fixed to the outer surface of the rear end of the movable block (23), the movable rod (24) is connected to the inside of the fixed frame (21), and the fixed column (25) is fixed to the outer surface of the rear end of the movable rod (24).

2. The ultra-microcrystalline iron core rolling and demoulding device according to claim 1, characterized in that: A handle (26) is fixed on the upper surface of the middle part of the fixing column (25), and a connection groove (27) is provided at the top end of the left side of the fixing column (25).

3. The ultra-microcrystalline iron core rolling and demoulding device according to claim 1, characterized in that: Also included is a cutting assembly; The cutting assembly comprises a movable groove (31), a movable block (32), a connecting block (33), a supporting column (34) and a blade (35); The movable groove (31) is formed inside the right rear end, the movable block (32) is slidably connected to the inside of the movable groove (31), two groups of movable blocks (32) are provided, the connecting block (33) is fixed to the inner surface of the movable block (32), the supporting column (34) is fixed to the upper surface of the connecting block (33), and the blade (35) is fixed to the outer surface of the front end of the supporting column (34).

4. The ultra-microcrystalline iron core rolling and demoulding device according to claim 3, characterized in that: A push rod (36) is fixed to the outer surface of the rear end of the support column (34), a connecting plate (37) is fixed to the upper surface of the support column (34), and a movable plate (38) is connected through the interior of the front end of the connecting plate (37).

5. The ultra-microcrystalline iron core rolling and demoulding device according to claim 4, characterized in that: A limiting block (39) is fixed on the upper surface of the movable plate (38), a limiting plate (391) is fixed on the lower surface of the movable plate (38), and a magnetic block (392) is embedded inside the top end of the limiting plate (391) and inside the bottom end of the connecting plate (37).

6. The ultra-microcrystalline iron core rolling and demoulding device according to claim 1, characterized in that: A bearing (13) is fixed inside the left side of the frame (11), a connecting pipe (14) is fixed inside the bearing (13), a turntable (15) is fixed inside the right side of the frame (11), a motor (16) is fixed at the bottom end of the turntable (15), and a guide column (12) is fixed on the outer surface of the right side of the frame (11).